Rapid positioning and adjusting structure for UV lamp

Through the combination of plug-in positioning seats and suction cups, the rapid positioning and angle adjustment of UV lamps are achieved, which solves the problems of uneven curing effects and high labor intensity of UV lamps in manual operations, improves the curing quality and reduces health risks.

CN223271175UActive Publication Date: 2025-08-26NANCHANG TXD PRECISION OPTOELECTRONICS CO LTD
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Patent Information

Application Number
CN202422506985.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-08-26
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

During small batch production or sample trial production, when manual or semi-automatically operate UV lamps to cure, the distance and angle adjustment between the UV lamps and the product surface is inaccurate, resulting in uneven curing effects, increasing labor intensity and posing occupational health risks.

Method used

The use of plug-in positioning seat, UV lamp module, adjustment block, fastening screw, hand-tightening screw, rotating shaft, curved groove, groove, UV lamp groove, longitudinal groove, vertical groove, vertical groove, vertical fixing column groove is used to achieve rapid positioning and angle adjustment of the UV lamp module, fix the position through the suction cup, use the ring protractor and turntable to observe the angle, reduce labor intensity.

Benefits of technology

The quality of UV glue curing is improved, the quality reduction problem caused by fluctuations in adjustment distance and angle is solved, and the labor intensity of operators is reduced, and human errors and occupational health risks are reduced.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223271175U_ABST
Patent Text Reader

Abstract

The utility model discloses a UV lamp quick positioning and adjusting structure which comprises a plug-in type positioning seat, the bottom of the plug-in type positioning seat is connected with a connecting column, the bottom of the connecting column is connected with a suction cup, an adjusting block is arranged in an inner cavity of the right end of the plug-in type positioning seat, a UV lamp groove is formed in the right end of the adjusting block, and the right end of the UV lamp groove is connected with the suction cup. A UV lamp module is installed in an inner cavity of the UV lamp groove, a curved groove is formed in an inner cavity of the middle end of an adjusting block, and the UV lamp module is installed in an inner cavity of the UV lamp groove, and the UV lamp module is installed in an inner cavity of the UV lamp groove, and the curved groove, the groove, the UV lamp groove, a longitudinal groove, a vertical groove and a vertical fixing column groove are used in cooperation; the whole structure can be quickly positioned to a required position through the plug-in positioning seat, the height and angle of the UV lamp module can be adjusted in the adjusting block as required, and after the height is adjusted, the UV lamp module can be fixed through the fastening screw.
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Description

Technical Field

[0001] The utility model belongs to the field of UV lamp positioning and adjusting structures, in particular to a UV lamp rapid positioning and adjusting structure. Background Art

[0002] In the company's existing production process, many products require UV adhesive coating, followed by UV curing using a UV lamp. For large-scale production, fully automated equipment can achieve efficient UV curing. However, in actual production, especially in special circumstances such as small-batch production and prototype trials, manual or semi-automatic operation is often required. This typically requires the operator to hold a handheld UV lamp close to the product surface for curing.

[0003] However, this manual operation method has many disadvantages. First, during the manual curing process, the operator needs to frequently adjust the angle and distance of the UV lamp to ensure uniform irradiation of the UV glue on the product surface. However, due to the low precision of manual adjustment, the distance and angle between the UV lamp and the product surface may change frequently, which in turn affects the curing effect of the UV glue and ultimately leads to a decline in product quality. Secondly, operating a handheld UV lamp for a long time significantly increases labor intensity and easily fatigues the operator, which not only reduces production efficiency but also may lead to human errors during the curing process, further affecting product quality. In addition, long-term exposure to ultraviolet rays also poses certain occupational health risks.

[0004] In view of this, the present utility model is proposed. Utility Model Content

[0005] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a UV lamp rapid positioning and adjustment structure, thereby solving the problems raised in the above-mentioned background technology.

[0006] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:

[0007] The top of the adjusting block is provided with a UV lamp groove, and the inner cavity of the UV lamp groove is provided with a UV lamp module. The middle end inner cavity of the adjusting block is provided with a curved groove, the left end of the curved groove is provided with a groove, the inner cavity of the curved groove is provided with a hand screw connected to the adjusting block, and the inner cavity of the groove is provided with a rotating shaft fixedly connected to the adjusting block. The front side of the right end of the pluggable positioning seat is provided with an annular protractor, the front end of the annular protractor is connected to a turntable, and the front end of the turntable is connected to an observation bar, the inner cavity of the pluggable positioning seat is provided with a longitudinal groove, the inner cavity of the pluggable positioning seat is provided with a vertical groove, and the four corner outer ends of the vertical groove are provided with vertical fixing column grooves.

[0008] Optionally, the longitudinal groove passes through the plug-in positioning seat front to back, the vertical groove passes through the plug-in positioning seat top to bottom, and the vertical fixing column groove passes through the plug-in positioning seat top to bottom.

[0009] Optionally, the suction cup is fixedly connected to the connecting column, and the connecting column is fixedly connected to the plug-in positioning seat.

[0010] Optionally, the UV lamp groove passes through the adjustment block up and down, and a fastening screw is provided on one side of the adjustment block. The fastening screw passes through the right end of the adjustment block and extends to the right side and corresponds to the UV lamp groove.

[0011] Optionally, the annular protractor is fixedly connected to the front end of the pluggable positioning seat, the turntable is connected to the pluggable positioning seat, the turntable is fixedly connected to the observation bar, and the observation bar is fixedly connected to the adjustment block.

[0012] Optionally, the rotating shaft passes through the plug-in positioning seat and the groove front and back and extends to the front and rear sides, and the hand screw passes through the plug-in positioning seat front and back and extends to the front and rear sides of the curved groove.

[0013] After adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art. Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described below at the same time:

[0014] 1. A UV lamp quick positioning and adjustment structure, through the coordinated use of a plug-in positioning seat, a UV lamp module, an adjustment block, a fastening screw, a hand screw, a rotating shaft, a curved groove, a groove, a UV lamp groove, a longitudinal groove, a vertical groove, and a vertical fixed column groove, the plug-in positioning seat enables the entire structure to be quickly positioned to a desired position, the UV lamp module can be adjusted in height and angle as needed in the adjustment block, after the height is adjusted, it can be fixed with a fastening screw, after the angle is adjusted, it can be fixed with a hand screw, the rotating shaft is the center of rotation when adjusting the angle, and the double lamp hole design can be fixed at two points, thereby achieving the purpose of improving the curing quality and solving the problem of reduced quality of the existing UV lamp due to fluctuations in adjustment distance and angle during the quick positioning and adjustment structure.

[0015] 2. This UV lamp quick positioning and adjustment structure uses a suction cup, a connecting column, an observation bar, a turntable, and a ring protractor. The suction cup can directly fix the position of the device, and the ring protractor facilitates observation of the angle to be positioned under the action of the turntable and the observation bar. This eliminates the need for employees to hold the device in their hands all the time, reducing labor intensity and improving the functionality and stability of this UV lamp quick positioning and adjustment structure.

[0016] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings described below are only some embodiments. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.

[0018] In the picture:

[0019] Figure 1 This is a schematic diagram of the structure of the utility model;

[0020] Figure 2 This is a bottom view of the utility model mechanism;

[0021] Figure 3 This is an exploded diagram of the mechanism of the utility model.

[0022] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0023] 1. Plug-in positioning seat; 2. UV lamp module; 3. Adjustment block; 4. Fastening screw; 5. Thumb screw; 6. Rotating shaft; 7. Curved groove; 8. Groove; 9. UV lamp groove; 10. Observation strip; 11. Turntable; 12. Ring protractor; 15. Suction cup; 16. Connecting column; 17. Longitudinal groove; 18. Vertical groove; 19. Vertical fixing column groove.

[0024] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0025] The present invention will now be described in further detail with reference to the accompanying drawings.

[0026] See also Figure 1-3 As shown, in this embodiment, a UV lamp rapid positioning and adjustment structure is provided, which includes a plug-in positioning seat 1, a connecting column 16 is connected to the bottom of the plug-in positioning seat 1, a suction cup 15 is connected to the bottom of the connecting column 16, an adjustment block 3 is provided in the right end inner cavity of the plug-in positioning seat 1, a UV lamp groove 9 is provided at the right end of the adjustment block 3, a UV lamp module 2 is installed in the inner cavity of the UV lamp groove 9, a curved groove 7 is provided in the middle end inner cavity of the adjustment block 3, and a Groove 8, a hand screw 5 is installed in the inner cavity of the curved groove 7, a rotating shaft 6 is installed in the inner cavity of the groove 8, a ring protractor 12 is installed on the front side of the right end of the plug-in positioning seat 1, a turntable 11 is connected to the front end of the ring protractor 12, an observation strip 10 is connected to the front end of the turntable 11, a longitudinal groove 17 is opened in the inner cavity of the plug-in positioning seat 1, a vertical groove 18 is opened in the inner cavity of the plug-in positioning seat 1, and vertical fixing column grooves 19 are opened at the four corner outer ends of the vertical groove 18.

[0027] The longitudinal groove 17 penetrates the pluggable positioning seat 1 front to back, the vertical groove 18 penetrates the pluggable positioning seat 1 top to bottom, and the vertical fixing column groove 19 penetrates the pluggable positioning seat 1 top to bottom.

[0028] Through the coordinated use of the plug-in positioning seat 1, UV lamp module 2, adjustment block 3, fastening screw 4, thumb screw 5, rotating shaft 6, curved groove 7, groove 8, UV lamp groove 9, longitudinal groove 17, vertical groove 18, and vertical fixed column groove 19, the plug-in positioning seat 1 enables the entire structure to be quickly positioned to the desired position, and the UV lamp module 2 can be adjusted in height and angle as needed within the adjustment block 3. After the height is adjusted, it can be fixed with the fastening screw 4. After the angle is adjusted, it can be fixed with the thumb screw 5. The rotating shaft 6 is the center of rotation when adjusting the angle. The double lamp hole design allows for two-point fixation, thereby achieving the purpose of improving the curing quality and solving the problem of reduced quality of the existing UV lamp due to fluctuations in adjustment distance and angle when the structure is quickly positioned and adjusted.

[0029] In this embodiment, the pluggable positioning seat 1 enables the entire structure to be quickly positioned to a desired position.

[0030] The suction cup 15 is fixedly connected to the connecting column 16 , and the connecting column 16 is fixedly connected to the plug-in positioning seat 1 .

[0031] The UV lamp groove 9 passes through the adjustment block 3 from top to bottom, and the fastening screw 4 passes through the right end of the adjustment block 3 and extends to the right side and corresponds to the UV lamp groove 9 .

[0032] In this embodiment, the UV lamp module 2 can be adjusted in height and angle as needed in the adjustment block 3 , and after the height is adjusted, it can be fixed with the hand screw 5 .

[0033] The annular protractor 12 is fixedly connected to the front end of the plug-in positioning base 1, the turntable 11 is connected to the plug-in positioning base 1, the turntable 11 is fixedly connected to the observation bar 10, and the observation bar 10 is fixedly connected to the adjustment block 3. Through the coordinated use of the suction cup 15, the connecting column 16, the observation bar 10, the turntable 11, and the annular protractor 12, the suction cup 15 can directly fix the position of the device. The annular protractor 12 facilitates observation of the desired positioning angle under the action of the turntable 11 and the observation bar 10. This eliminates the need for employees to hold the device in their hands during operation, reducing labor intensity and improving the functionality and stability of this UV lamp rapid positioning and adjustment structure.

[0034] In this embodiment, the adjusting block 3 drives the observation bar 10 when adjusting, and the degree is observed through the annular protractor 12 under the action of the rotating disk 11.

[0035] In this embodiment, after the angle is adjusted, the hand screw 5 can be used for positioning.

[0036] The rotating shaft 6 penetrates the plug-in positioning seat 1 and the groove 8 front and back and extends to the front and back sides. The hand screw 5 penetrates the plug-in positioning seat 1 front and back and extends to the front and back sides of the curved groove 7.

[0037] In this embodiment, the rotating shaft 6 is the rotation center when the angle is adjusted, and the double lamp hole design allows for simultaneous curing of two points.

[0038] The present invention is not limited to the above-described embodiments. Any structural changes made under the guidance of the present invention should be understood by anyone. Any technical solution that is the same or similar to the present invention falls within the scope of protection of the present invention. The technology, shape, and structure not described in detail in the present invention are all known technologies.

Claims

1. A UV lamp rapid positioning and adjustment structure, comprising: The plug-in type positioning seat (1) is characterized in that: the bottom of the plug-in type positioning seat (1) is connected to a connecting column (16), the bottom of the connecting column (16) is connected to a suction cup (15), the right end inner cavity of the plug-in type positioning seat (1) is provided with an adjustment block (3), the right end of the adjustment block (3) is provided with a UV lamp groove (9), the inner cavity of the UV lamp groove (9) is installed with a UV lamp module (2), the middle end inner cavity of the adjustment block (3) is provided with a curved groove (7), the left end of the curved groove (7) is provided with a groove (8), the inner cavity of the curved groove (7) is installed with a ), the inner cavity of the groove (8) is provided with a rotating shaft (6) fixedly connected to the adjusting block (3), the front side of the right end of the plug-in type positioning seat (1) is provided with an annular protractor (12), the front end of the annular protractor (12) is connected to a turntable (11), the front end of the turntable (11) is connected to an observation bar (10), the inner cavity of the plug-in type positioning seat (1) is provided with a longitudinal groove (17), the inner cavity of the plug-in type positioning seat (1) is provided with a vertical groove (18), and the four corner outer ends of the vertical groove (18) are provided with vertical fixing column grooves (19).

2. The UV lamp rapid positioning and adjustment structure according to claim 1, characterized in that: The longitudinal groove (17) penetrates the plug-in positioning seat (1) front to back, the vertical groove (18) penetrates the plug-in positioning seat (1) up and down, and the vertical fixing column groove (19) penetrates the plug-in positioning seat (1) up and down.

3. The UV lamp rapid positioning and adjustment structure according to claim 1, characterized in that: The suction cup (15) is fixedly connected to the connecting column (16), and the connecting column (16) is fixedly connected to the plug-in positioning seat (1).

4. The UV lamp rapid positioning and adjustment structure according to claim 1, characterized in that: The UV lamp groove (9) passes through the adjustment block (3) from top to bottom, and a fastening screw (4) is provided on one side of the adjustment block (3). The fastening screw (4) passes through the right end of the adjustment block (3) and extends to the right side and corresponds to the UV lamp groove (9).

5. The UV lamp rapid positioning and adjustment structure according to claim 1, characterized in that: The annular protractor (12) is fixedly connected to the front end of the plug-in positioning seat (1), the turntable (11) is connected to the plug-in positioning seat (1), the turntable (11) is fixedly connected to the observation bar (10), and the observation bar (10) is fixedly connected to the adjustment block (3).

6. The UV lamp rapid positioning and adjustment structure according to claim 1, characterized in that: The rotating shaft (6) penetrates the plug-in positioning seat (1) and the groove (8) front and back and extends to the front and back sides; the hand screw (5) penetrates the plug-in positioning seat (1) front and back and extends to the front and back sides of the curved groove (7).