Energy-saving thermal insulation equipment for drying furnace
By introducing a thermal insulation mechanism and a water storage mechanism into the drying furnace, and using electric heating rods and fans to regulate air flow, the problem of poor heat transfer is solved, energy-saving and efficient drying effect is achieved, and the cleaning process is simplified.
Patent Information
- Application Number
- CN202422512761.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-17
AI Technical Summary
The thermal contact between the insulation device of the existing drying furnace and the raw materials is poor, resulting in the inability to transfer heat energy efficiently, resulting in low drying efficiency and increased energy consumption.
An energy-saving and insulating equipment for drying furnaces including insulation mechanisms and water storage mechanisms is designed. The insulation board is heated by heating the electric heating rod, and air flow is adjusted in combination with a fan to achieve uniform distribution of heat, and water is collected through the through-trough to avoid accumulation and simplify the cleaning process.
It improves the efficiency of heat energy utilization, reduces energy consumption, ensures the stability of the drying process and the convenience of cleaning, and improves the overall drying efficiency.
Smart Images
Figure CN223271613U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of advanced manufacturing and automation, in particular to energy-saving heat preservation equipment for a drying furnace. Background Art
[0002] Drying refers to the process of removing solvents and retaining solid content in some way. It usually refers to the process of evaporating and removing moisture from the material by passing hot air. According to the three ways of heat transfer: heat conduction, heat convection, and heat radiation, there are three corresponding drying methods: drum drying, hot air drying, and far infrared drying.
[0003] In the current drying furnace operation process, insulation measures are generally adopted to optimize the drying effect of raw materials. However, the thermal contact effect between the existing insulation device and the raw materials is unsatisfactory. This poor contact condition directly leads to the inability to efficiently transfer heat energy to the raw materials. Instead, a large amount of heat energy is dissipated into the surrounding environment, thereby weakening the drying efficiency, making the entire drying process inefficient and increasing energy consumption.
[0004] Therefore, a heat preservation device for energy saving of a drying furnace is proposed. Utility Model Content
[0005] The purpose of the utility model is to provide an energy-saving heat preservation device for a drying furnace to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solution: an energy-saving heat preservation device for a drying furnace, comprising a workbench, a placement seat is provided above the workbench, a heat preservation mechanism is provided above the placement seat, and a water storage mechanism is provided between the placement seat and the workbench;
[0007] The top surface of the workbench is provided with a first through slot, the top surface of the placement seat is provided with a second through slot, the first through slot and the second through slot are coaxially arranged, and the top surface of the workbench is provided with a limiting slot;
[0008] The heat preservation mechanism includes a heat preservation part and an adjustment part;
[0009] The water storage mechanism includes a water storage part and a driving part.
[0010] Preferably, the insulation part includes a connecting bin, which is fixedly mounted on the top surface of the placement seat, a sealing plate is fixedly provided on the top surface of the connecting bin, a placement rack is fixedly provided on the inner wall of the connecting bin, an electric heating rod is fixedly provided on the inner wall of the placement rack, an insulation board is fixedly provided on the other side of the placement rack, the outer side of the insulation board is fixedly connected to the connecting bin, the electric heating rod increases the temperature of the insulation board, and during the process of increasing the temperature of the insulation board, heat is exchanged with the air in the connecting bin, thereby increasing the temperature in the connecting bin.
[0011] Preferably, the adjustment portion includes an adjustment plate, which is located inside the connecting bin and hinged to the inner wall of the adjustment plate. Two adjustment plates are provided on the left and right sides, and fans are fixedly provided near the sides of the left and right adjustment plates to circulate the air in the connecting bin.
[0012] Preferably, a mouth-shaped frame is provided above the adjustment plate, the outer side surface of the mouth-shaped frame is in contact with the inner wall of the connecting bin, the mouth-shaped frame is slidingly connected to the inner wall of the connecting bin, the lower end of the mouth-shaped frame is hingedly provided with an adjustment rod, the other end of the adjustment rod is hinged to the adjustment plate, the mouth-shaped frame drives the adjustment rod to move, and the adjustment rod causes the adjustment plate to deflect.
[0013] Preferably, a first cylinder is provided above the adjusting rod, the first cylinder is fixedly connected to the inner wall of the connecting bin, the bottom surface of the output shaft of the first cylinder is fixedly connected to the mouth frame, and positioning frames are provided on the front and rear sides of the first cylinder, the positioning frames are fixedly connected to the inner wall of the connecting bin, and the mouth frame is located inside the positioning frame and is slidably connected to the inner wall of the positioning frame.
[0014] Preferably, the water storage part includes a connecting plate, the upper and lower sides of the connecting plate are fixedly connected to the placement seat and the workbench respectively, an open groove is provided on the side of the connecting plate, a placement plate is provided between the connecting plate and the placement seat, two placement plates are provided in the front and back, and a water outlet is provided on the top surface of the placement plate.
[0015] Preferably, the driving part includes a fixed rod, the top surface of the fixed rod is fixedly connected to the placement seat, the front and rear ends of the fixed rod are hingedly provided with a rotating rod, the other end of the rotating rod is fixedly provided with a fixed seat, the fixed seat is fixedly connected to the placement plate, the internal bearing of the fixed seat is provided with a moving rod, and a driving frame is provided below the moving rod, and a moving groove is opened on the top surface of the driving frame, the lower end of the moving rod is located inside the moving groove and is slidably connected to the inner wall of the moving groove, the fixed seat and the fixed rod are deflected, thereby deflecting the placement plate, so that the placement plate is separated from between the placement seat and the connecting plate, and the placement plate can be cleaned.
[0016] Preferably, a second cylinder is fixedly provided on the bottom surface of the placement seat, the output shaft of the second cylinder is fixedly connected to the driving frame, a limiting rod is fixedly provided inside the driving frame, and the lower end of the limiting rod is located inside the limiting groove and is slidably connected to the inner wall of the limiting groove.
[0017] Compared with the prior art, the beneficial effects of the present invention are: the energy-saving heat preservation equipment of the drying furnace is
[0018] 1) The electric heating rod is used to heat the insulation board to increase its temperature. During the process of increasing the temperature of the insulation board, heat is exchanged with the air in the connecting bin to increase the temperature in the connecting bin, maintain the high temperature environment in the connecting bin, and keep the raw materials warm. The adjusting rod deflects the adjusting plate, thereby changing the wind direction of the fan on the adjusting plate, so that the air in the connecting bin circulates and the heat is evenly distributed to the surface and interior of the material, which is convenient for subsequent drying of the raw materials.
[0019] 2) The moisture generated by the raw materials during the insulation process enters the workbench through the second groove, the water outlet and the first groove in sequence, which can collect the moisture and avoid the accumulation of moisture inside the insulation equipment, thereby reducing the adverse effects of moisture on the insulation effect and the quality of the raw materials, causing the fixing seat and the fixing rod to deflect, and then the placement plate to deflect, so that the placement plate is separated from between the placement seat and the connecting plate, and the placement plate can be cleaned, which simplifies the cleaning work, improves the cleaning efficiency, and ensures the continuous and stable operation of the insulation equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;
[0021] Figure 2 This is an exploded view of the workbench and placement seat of the utility model;
[0022] Figure 3 This is a three-dimensional view of the heat preservation mechanism of the utility model;
[0023] Figure 4 This is a partial three-dimensional view of the heat preservation mechanism of the utility model;
[0024] Figure 5 It is a partial three-dimensional view of the water storage mechanism of the utility model.
[0025] In the figure: 1 workbench, 2 placement seat, 3 insulation mechanism, 31 connecting warehouse, 32 placement rack, 33 electric heating rod, 34 insulation plate, 35 adjustment plate, 36 fan, 37 die rack, 38 adjustment rod, 39 first cylinder, 310 positioning rack, 4 water storage mechanism, 41 connecting plate, 42 placement plate, 43 fixed rod, 44 rotating rod, 45 fixed seat, 46 moving rod, 47 driving rack, 48 second cylinder, 49 limit rod. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] Example 1
[0028] See also Figure 1-Figure 5 The utility model provides a technical solution: an energy-saving heat preservation device for a drying furnace, comprising a workbench 1, a placement seat 2 is provided above the workbench 1, a heat preservation mechanism 3 is provided above the placement seat 2, and a water storage mechanism 4 is provided between the placement seat 2 and the workbench 1;
[0029] A first through slot is provided on the top surface of the workbench 1, a second through slot is provided on the top surface of the placement seat 2, the first through slot and the second through slot are coaxially arranged, and a limiting slot is provided on the top surface of the workbench 1;
[0030] The heat preservation mechanism 3 includes a heat preservation part and a regulating part;
[0031] The water storage mechanism 4 includes a water storage part and a driving part.
[0032] The heat preservation part includes a connecting chamber 31, which is fixedly mounted on the top surface of the placement seat 2. A sealing plate is fixedly provided on the top surface of the connecting chamber 31. A placement rack 32 is fixedly provided on the inner wall of the connecting chamber 31. An electric heating rod 33 is fixedly provided on the inner wall of the placement rack 32. A heat preservation plate 34 is fixedly provided on the other side of the placement rack 32. The outer side of the heat preservation plate 34 is fixedly connected to the connecting chamber 31.
[0033] The adjustment portion includes an adjustment plate 35, which is located inside the connection chamber 31 and hinged to the inner wall of the adjustment plate 35. Two adjustment plates 35 are provided on the left and right sides, and fans 36 are fixedly provided on the sides close to the left and right adjustment plates 35.
[0034] A die frame 37 is provided above the adjustment plate 35. The outer side of the die frame 37 contacts the inner wall of the connecting chamber 31. The die frame 37 is slidably connected to the inner wall of the connecting chamber 31. An adjustment rod 38 is hingedly provided at the lower end of the die frame 37. The other end of the adjustment rod 38 is hingedly connected to the adjustment plate 35.
[0035] A first cylinder 39 is provided above the adjusting rod 38. The first cylinder 39 is fixedly connected to the inner wall of the connecting chamber 31. The bottom surface of the output shaft of the first cylinder 39 is fixedly connected to the die frame 37. Positioning frames 310 are provided on both the front and rear sides of the first cylinder 39. The positioning frames 310 are fixedly connected to the inner wall of the connecting chamber 31. The die frame 37 is located inside the positioning frames 310 and is slidably connected to the inner wall of the positioning frames 310.
[0036] Furthermore, in this embodiment, when the raw materials are located in the connecting chamber 31, the electric heating rod 33 in the placement rack 32 is heated, thereby increasing the temperature of the heat preservation plate 34. During the temperature increase process, the heat preservation plate 34 exchanges heat with the air in the connecting chamber 31, thereby increasing the temperature in the connecting chamber 31, maintaining the high temperature environment in the connecting chamber 31, and keeping the raw materials warm. The first cylinder 39 is started, and the first cylinder 39 drives the die frame 37 to move. The die frame 37 drives the adjustment rod 38 to move. The adjustment rod 38 deflects the adjustment plate 35, thereby changing the wind direction of the fan 36 on the adjustment plate 35.
[0037] Furthermore, in this embodiment, the electric heating rod 33 is used for heating to increase the temperature of the heat preservation plate 34. During the temperature increase process, the heat preservation plate 34 exchanges heat with the air in the connecting chamber 31, thereby increasing the temperature in the connecting chamber 31 and maintaining the high temperature environment in the connecting chamber 31 to keep the raw materials warm. The adjustment rod 38 deflects the adjustment plate 35, thereby changing the wind direction of the fan 36 on the adjustment plate 35, so that the air in the connecting chamber 31 circulates and the heat is evenly distributed to the surface and interior of the material, thereby facilitating the subsequent drying of the raw materials.
[0038] Example 2
[0039] See also Figure 1-Figure 5 , and on the basis of Example 1, it is further obtained that: the water storage part includes a connecting plate 41, the upper and lower sides of the connecting plate 41 are fixedly connected to the placement seat 2 and the workbench 1 respectively, an open groove is opened on the side of the connecting plate 41, a placement plate 42 is provided between the connecting plate 41 and the placement seat 2, two placement plates 42 are provided in the front and rear, and a water outlet is opened on the top surface of the placement plate 42;
[0040] The driving part includes a fixed rod 43, the top surface of which is fixedly connected to the placement seat 2, and a rotating rod 44 is hingedly provided at both the front and rear ends of the fixed rod 43. A fixed seat 45 is fixedly provided at the other end of the rotating rod 44, and the fixed seat 45 is fixedly connected to the placement plate 42. A moving rod 46 is provided on the internal bearing of the fixed seat 45, and a driving frame 47 is provided below the moving rod 46. A moving groove is provided on the top surface of the driving frame 47, and the lower end of the moving rod 46 is located inside the moving groove and is slidably connected to the inner wall of the moving groove;
[0041] A second cylinder 48 is fixedly provided on the bottom surface of the placement seat 2. The output shaft of the second cylinder 48 is fixedly connected to the driving frame 47. A limiting rod 49 is fixedly provided inside the driving frame 47. The lower end of the limiting rod 49 is located inside the limiting groove and is slidably connected to the inner wall of the limiting groove.
[0042] Furthermore, in this embodiment, during the heat preservation process, the moisture generated by the raw materials enters the workbench 1 through the second through groove, the water outlet hole and the first through groove in sequence, and the moisture can be collected. The second cylinder 48 drives the driving frame 47 to move, and the driving frame 47 drives the moving rod 46 to move, causing the fixed seat 45 and the fixed rod 43 to deflect, thereby deflecting the placement plate 42, so that the placement plate 42 is separated from between the placement seat 2 and the connecting plate 41;
[0043] Furthermore, in this embodiment, the moisture generated by the raw materials during the insulation process enters the workbench 1 through the second groove, the water outlet and the first groove in sequence, and the moisture can be collected to avoid the accumulation of moisture inside the insulation equipment, thereby reducing the adverse effects of moisture on the insulation effect and the quality of the raw materials, causing the fixed seat 45 and the fixed rod 43 to deflect, and then the placement plate 42 to deflect, so that the placement plate 42 is separated from the placement seat 2 and the connecting plate 41, and the placement plate 42 can be cleaned, which simplifies the cleaning work, improves the cleaning efficiency, and ensures the continuous and stable operation of the insulation equipment.
[0044] During use, when the raw materials are in the connecting bin 31, the electric heating rod 33 in the placement rack 32 is heated to increase the temperature of the heat preservation plate 34. During the temperature increase of the heat preservation plate 34, heat is exchanged with the air in the connecting bin 31 to increase the temperature in the connecting bin 31, maintain the high temperature environment in the connecting bin 31, and keep the raw materials warm. The first cylinder 39 is started, and the first cylinder 39 drives the die frame 37 to move, and the die frame 37 drives the adjustment rod 38 to move. The adjustment rod 38 deflects the adjustment plate 35, thereby changing the wind direction of the fan 36 on the adjustment plate 35, so that the air in the connecting bin 31 circulates and the heat is evenly distributed to the surface and interior of the material, which is convenient for subsequent processing of the raw materials. During the drying process, the moisture generated by the raw materials enters the workbench 1 through the second through groove, the water outlet and the first through groove in turn, which can collect the moisture and avoid the accumulation of moisture inside the insulation equipment, thereby reducing the adverse effects of moisture on the insulation effect and the quality of the raw materials. The second cylinder 48 drives the driving frame 47 to move, and the driving frame 47 drives the moving rod 46 to move, so that the fixed seat 45 and the fixed rod 43 are deflected, and then the placement plate 42 is deflected, so that the placement plate 42 is separated from the placement seat 2 and the connecting plate 41, and the placement plate 42 can be cleaned, which simplifies the cleaning work, improves the cleaning efficiency, and ensures the continuous and stable operation of the insulation equipment.
[0045] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An energy-saving heat preservation device for a drying furnace, comprising a workbench (1), characterized in that: A placement seat (2) is provided above the workbench (1), a heat preservation mechanism (3) is provided above the placement seat (2), and a water storage mechanism (4) is provided between the placement seat (2) and the workbench (1); The top surface of the workbench (1) is provided with a first through slot, the top surface of the placement seat (2) is provided with a second through slot, the first through slot and the second through slot are coaxially arranged, and the top surface of the workbench (1) is provided with a limiting slot; The heat preservation mechanism (3) comprises a heat preservation part and a regulating part; The water storage mechanism (4) comprises a water storage part and a driving part.
2. The energy-saving heat preservation device for a drying furnace according to claim 1, characterized in that: The heat preservation part comprises a connecting chamber (31), the connecting chamber (31) is fixedly mounted on the top surface of the placement seat (2), a sealing plate is fixedly provided on the top surface of the connecting chamber (31), a placement rack (32) is fixedly provided on the inner wall of the connecting chamber (31), an electric heating rod (33) is fixedly provided on the inner wall of the placement rack (32), a heat preservation plate (34) is fixedly provided on the other side surface of the placement rack (32), and the outer side surface of the heat preservation plate (34) is fixedly connected to the connecting chamber (31).
3. The energy-saving heat preservation device for a drying furnace according to claim 1, characterized in that: The regulating portion comprises an regulating plate (35), the regulating plate (35) being located inside the connecting compartment (31) and hinged to the inner wall of the regulating plate (35), two regulating plates (35) being provided on the left and right sides, and fans (36) being fixedly provided on the sides adjacent to the two regulating plates (35).
4. The energy-saving heat preservation device for a drying furnace according to claim 3, characterized in that: A mouth frame (37) is provided above the adjustment plate (35), the outer side surface of the mouth frame (37) contacts the inner wall of the connecting chamber (31), and the mouth frame (37) is slidably connected to the inner wall of the connecting chamber (31). An adjustment rod (38) is hingedly provided at the lower end of the mouth frame (37), and the other end of the adjustment rod (38) is hingedly connected to the adjustment plate (35).
5. The energy-saving heat preservation device for a drying furnace according to claim 4, characterized in that: A first cylinder (39) is provided above the regulating rod (38), the first cylinder (39) is fixedly connected to the inner wall of the connecting chamber (31), the bottom surface of the output shaft of the first cylinder (39) is fixedly connected to the die frame (37), and positioning frames (310) are provided on both the front and rear sides of the first cylinder (39), the positioning frames (310) are fixedly connected to the inner wall of the connecting chamber (31), and the die frame (37) is located inside the positioning frame (310) and is slidably connected to the inner wall of the positioning frame (310).
6. The energy-saving heat preservation device for a drying furnace according to claim 1, characterized in that: The water storage portion comprises a connecting plate (41), the upper and lower sides of the connecting plate (41) are fixedly connected to the placement seat (2) and the workbench (1) respectively, an open groove is provided on the side of the connecting plate (41), a placement plate (42) is provided between the connecting plate (41) and the placement seat (2), two placement plates (42) are provided at the front and rear, and a water outlet is provided on the top surface of the placement plate (42).
7. The energy-saving heat preservation device for a drying furnace according to claim 1, characterized in that: The driving part comprises a fixed rod (43), the top surface of the fixed rod (43) is fixedly connected to the placement seat (2), the front and rear ends of the fixed rod (43) are hingedly provided with a rotating rod (44), the other end of the rotating rod (44) is fixedly provided with a fixed seat (45), the fixed seat (45) is fixedly connected to the placement plate (42), the internal bearing of the fixed seat (45) is provided with a moving rod (46), the driving frame (47) is provided below the moving rod (46), the top surface of the driving frame (47) is provided with a moving groove, the lower end of the moving rod (46) is located inside the moving groove and is slidably connected to the inner wall of the moving groove.
8. The energy-saving heat preservation device for a drying furnace according to claim 7, characterized in that: A second cylinder (48) is fixedly provided on the bottom surface of the placement seat (2), an output shaft of the second cylinder (48) is fixedly connected to the driving frame (47), a limiting rod (49) is fixedly provided inside the driving frame (47), and the lower end of the limiting rod (49) is located inside the limiting groove and is slidably connected to the inner wall of the limiting groove.