Online sorting and monitoring device for anode guide rod

By designing a device including base, shell, vertical rod and clamp, the all-round detection of the anode guide rod is achieved, the problem of blind spots during the detection process is solved, and the effect of sub-inspection is improved.

CN223272431UActive Publication Date: 2025-08-26云南宏泰新型材料有限公司
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Patent Information

Application Number
CN202422396800.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-08-26
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The existing online sub-inspection monitoring device for anode guide rod has blind spots during the detection process, resulting in a low sub-inspection effect.

Method used

A device including a base, a shell, a vertical rod, a clamp and an industrial camera is designed. The anode guide rod is driven to move into the shell through the support, and clamping and fixing it with the clamping, combining the synergy of multiple motors and cylinders to achieve all-round detection.

Benefits of technology

It effectively avoids blind spots in the anode guide rod separation process, improves the partitioning effect, and improves the practicality of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of anode guide rod sorting devices, in particular to an anode guide rod on-line sorting monitoring device which comprises a base, a shell is fixedly arranged at the top end of one side of the base, a support is arranged at the top end of the base in a sliding mode, a supporting table is fixedly arranged at the top end of the support, vertical rods are symmetrically embedded in the top end of the support in a sliding mode, and the vertical rods are arranged on the top end of the base in a sliding mode. Rotating shafts are rotationally embedded in the upper portions of the adjacent sides of the vertical rods correspondingly, clamping plates are fixedly connected to one ends of the rotating shafts correspondingly, lamp bodies are fixedly arranged on the inner walls of the upper portions of the two sides of the shell correspondingly, industrial cameras are fixedly arranged on the inner walls of the top end, the front side and the rear side of the shell correspondingly, and a first sliding groove is formed in the top end of the base; a first rotating motor is fixedly arranged on the inner wall of one side of the first sliding groove. According to the anode guide rod sorting device, the situation that blind areas exist in the sorting process of anode guide rods can be effectively avoided, so that the sorting effect of the device is effectively improved, and then the practicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to an online sorting and monitoring device for anode guide rods, belonging to the technical field of anode guide rod sorting devices. Background Art

[0002] The anode guide rod is a new type that can easily replace the steel column. At the same time, when the weld between the steel column and the steel claw base is cracked, it can be repaired or re-welded, saving the material of the explosive weld block. At the same time, the degree of heat applied to the explosive weld block during the welding operation is relatively small. During the production process, the anode guide rod needs to be inspected, and a sorting monitoring device is required.

[0003] According to announcement number CN220104014U, an online anode guide rod sorting and monitoring device is disclosed, comprising a feed assembly, the feed assembly comprising a base plate, a groove, a movable plate, a limit slide, a push-pull block, a threaded hole, a threaded rod, and a first mounting ring. The base plate has a groove in the middle of its upper surface, the inner sidewall of which is slidably connected to the movable plate, and the base plate has a limit slide in the middle of its lower surface. The utility model places the anode guide rods on a storage table, which automatically drives the anode guide rods into a detection box. First, second, and third industrial cameras within the detection box simultaneously measure and inspect the appearance of the anode steel claws, the curvature of the steel rods, the welds between the steel rods and the steel claws, and cracks on the surface of the steel claws. The inspection data is stored in a storage unit within a main control box for storage, thereby improving the effective analysis and monitoring of the anode steel claws, reducing employee labor intensity, and improving enterprise production efficiency. However, during use, the anode guide rods are placed on the storage table, which creates blind spots during the inspection process, resulting in lower sorting efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide an online sorting and monitoring device for anode guide rods. The utility model can effectively avoid the existence of blind spots in the sorting process of anode guide rods, thereby effectively improving the sorting effect of the device, and further improving the practicality of the device to solve the problems raised in the above background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] An online sorting and monitoring device for anode guide rods comprises a base, a shell is fixedly provided on the top of one side of the base, a support is slidably provided on the top of the base, a support platform is fixed on the top of the support, vertical rods are symmetrically and slidably embedded in the top of the support, rotating shafts are rotatably embedded in the upper parts of adjacent sides of the vertical rods, one end of the rotating shafts is fixedly connected to a splint, lamp bodies are fixed on the upper inner walls of both sides of the shell, and industrial cameras are fixed on the top inner wall, front inner wall and rear inner wall of the shell.

[0007] Furthermore, a slide groove is provided at the top of the base, a rotating motor is fixedly provided on the inner wall of one side of the slide groove, a screw is fixedly connected to the output end of the rotating motor, a slider is threadedly sleeved on the screw, and the top of the slider is fixedly connected to the bottom end of the support.

[0008] Furthermore, a slide plate is slidably provided in the support, the bottom ends of the vertical rods are slidably connected to the top ends of the slide plates, cylinders are symmetrically fixed on the inner wall of the bottom end of the support, and the output ends of the cylinders are fixedly connected to the bottom ends of the slide plates.

[0009] Furthermore, a second slide groove is provided at the top of the slide plate, a double-headed motor is fixedly provided on the middle inner wall of the second slide groove, the output ends of the double-headed motors are fixedly connected to two screw rods, two sliders are threadedly sleeved on the two screw rods, the top ends of the two sliders are fixedly connected to the bottom ends of the adjacent vertical rods, and the two screw rods are provided with threads in opposite directions.

[0010] Furthermore, a cavity is opened in one of the vertical rods, and a rotating motor 2 is fixedly provided on the lower inner wall of one side of the cavity. Gears are fixedly provided on the output end of the rotating motor 2 and the adjacent rotating shaft, and the two gears are meshed with each other.

[0011] Furthermore, a controller is fixed on the front outer wall of the shell, the industrial cameras are electrically connected to the input end of the controller, and the rotating motor 1, cylinder, double-head motor, rotating motor 2, and lamp body are electrically connected to the output end of the controller.

[0012] Furthermore, anti-slip pads are fixedly provided on adjacent sides of the clamping plates.

[0013] The beneficial effects of the utility model are:

[0014] The utility model is provided with a vertical rod, a clamping plate and a support platform. When in use, the anode guide rod is placed on the support platform, and the anode guide rod is driven to move into the shell by the support. At this time, the anode guide rod can be inspected by the industrial camera, and then the clamping plate is driven to move toward each other by the vertical rod, and the anode guide rod is clamped and fixed by the clamping plate. The clamping plate and the anode guide rod are then driven to move upward by the vertical rod. At this time, the anode guide rod is driven to rotate by the clamping plate, and the anode guide rod can continue to be inspected by the industrial camera. The utility model can effectively avoid the blind spots of the anode guide rod during the sorting process, thereby effectively improving the sorting effect of the device, and further improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the specific embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.

[0016] Figure 1 This is a front view of an anode guide rod online sorting and monitoring device of the utility model;

[0017] Figure 2 This is a schematic diagram of the overall structure of an anode guide rod online sorting and monitoring device of the utility model;

[0018] Figure 3 This is a side view of the housing of an anode guide rod online sorting and monitoring device of the present utility model;

[0019] Figure 4 This utility model is an anode guide rod online sorting and monitoring device Figure 2 Enlarged view of point A in the middle;

[0020] Figure 5 This is a three-dimensional schematic diagram of a support platform of an anode guide rod online sorting and monitoring device of the present utility model;

[0021] Numbers in the figure: 1. Base; 2. Shell; 3. Support; 4. Support platform; 5. Vertical rod; 6. Rotating shaft; 7. Clamp; 8. Lamp body; 9. Industrial camera; 10. Slide 1; 11. Rotating motor 1; 12. Screw 1; 13. Slider 1; 14. Slide; 15. Cylinder; 16. Slide 2; 17. Double-headed motor; 18. Screw 2; 19. Slider 2; 20. Cavity; 21. Rotating motor 2; 22. Gear; 23. Controller. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Example 1, please refer to Figure 1-Figure 5 , the utility model provides a technical solution:

[0024] An online sorting and monitoring device for anode guide rods comprises a base 1, a shell 2 is fixedly provided on the top of one side of the base 1, a support 3 is slidably provided on the top of the base 1, a support platform 4 is fixed on the top of the support 3, vertical rods 5 are symmetrically and slidably embedded in the top of the support 3, and rotating shafts 6 are rotatably embedded in the upper parts of adjacent sides of the vertical rods 5, one end of the rotating shaft 6 is fixedly connected to a splint 7, a lamp body 8 is fixed on the upper inner walls of both sides of the shell 2, and an industrial camera 9 is fixed on the top inner wall, front inner wall and rear inner wall of the shell 2.

[0025] Specifically, such as Figure 1-Figure 5 As shown, a slide groove 10 is provided at the top of the base 1, and a rotating motor 11 is fixedly provided on the inner wall of one side of the slide groove 10. The output end of the rotating motor 11 is fixedly connected to a screw rod 12, and a slider 13 is threadedly sleeved on the screw rod 12. The top of the slider 13 is fixedly connected to the bottom end of the support 3. The screw rod 12 is driven to rotate by the rotating motor 11, so that the screw rod 12 drives the slider 13 to move, and the support 3 can be driven to move by the slider 13.

[0026] Specifically, such as Figure 1-Figure 5 As shown, a slide plate 14 is slidingly provided in the support 3, and the bottom ends of the vertical rods 5 are slidably connected to the top ends of the slide plates 14. Cylinders 15 are symmetrically fixed on the inner wall of the bottom end of the support 3, and the output ends of the cylinders 15 are fixedly connected to the bottom ends of the slide plates 14. The slide plates 14 can be driven to move up and down by the cylinders 15, thereby causing the slide plates 14 to drive the vertical rods 5 and the splint 7 to move up and down.

[0027] Specifically, such as Figure 1-Figure 5 As shown, a second slide groove 16 is provided at the top of the slide plate 14, and a double-headed motor 17 is fixedly provided on the middle inner wall of the second slide groove 16. The output ends of the double-headed motor 17 are fixedly connected to a second screw rod 18, and a second slider 19 is threadedly sleeved on the second screw rod 18. The top ends of the second slider rods 19 are fixedly connected to the bottom ends of the adjacent vertical rods 5. The two second screw rods 18 are provided with threads in opposite directions. The second screw rod 18 is driven to rotate by the double-headed motor 17, so that the second screw rod 18 drives the second slider rod 19 to move toward each other. At this time, the second slider rod 19 will drive the vertical rod 5 and the splint 7 to move toward each other, and the anode guide rod can be clamped and fixed by the splint 7.

[0028] Specifically, such as Figure 1-Figure 5As shown, a cavity 20 is opened in one of the vertical rods 5, and a rotating motor 21 is fixed on the lower inner wall of one side of the cavity 20. A gear 22 is fixed on the output end of the rotating motor 21 and the adjacent rotating shaft 6, and the two gears 22 are engaged with each other. A controller 23 is fixed on the front outer wall of the shell 2, and the industrial cameras 9 are electrically connected to the input end of the controller 23. The rotating motor 1 11, the cylinder 15, the double-headed motor 17, the rotating motor 21, and the lamp body 8 are all electrically connected to the output end of the controller 23. The gear 22 is driven to rotate by the rotating motor 21, and the rotating shaft 6 is driven to rotate by the gear 22. The rotating shaft 6 will drive the corresponding splint 7 to rotate, so that the anode guide rod can be driven to rotate through the splint 7.

[0029] Example 2, please refer to Figure 1-Figure 5 The difference between this embodiment and embodiment 1 is that anti-slip pads are fixedly provided on adjacent sides of the clamping plates 7. By providing the anti-slip pads, the stability of the clamping plates 7 when clamping the anode guide rod can be improved.

[0030] The working principle of the present invention is as follows: when in use, the anode guide rod is placed on the support platform 4, and the screw rod 12 is driven to rotate by rotating the motor 11, so that the screw rod 12 drives the slider 13 to move, and the support 3 is driven to move by the slider 13, and the anode guide rod is driven to move into the shell 2 by the support 3. At this time, the anode guide rod can be detected by the industrial camera 9, and the detection information is transmitted to the controller 23 for comparison, and then the screw rod 18 is driven to rotate by the double-headed motor 17, so that the screw rod 18 drives the slider 2 19 moves toward each other, at this time the slider 2 19 will drive the vertical rod 5 and the splint 7 to move toward each other, the anode guide rod can be clamped and fixed by the splint 7, and the slide plate 14 can be driven to move upward by the cylinder 15, so that the slide plate 14 drives the vertical rod 5 and the splint 7 to move upward, at this time the gear 22 is driven to rotate by the rotating motor 21, and the shaft 6 is driven to rotate by the gear 22, and the shaft 6 will drive the corresponding splint 7 to rotate, so that the anode guide rod can be driven to rotate by the splint 7, and the anode guide rod can continue to be detected by the industrial camera 9.

[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An anode guide rod online sorting and monitoring device, comprising a base (1), characterized in that: A shell (2) is fixedly provided at the top of one side of the base (1), a support (3) is slidably provided at the top of the base (1), a support platform (4) is fixedly provided at the top of the support (3), a vertical rod (5) is symmetrically slidably embedded at the top of the support (3), a rotating shaft (6) is rotatably embedded at the upper part of the adjacent sides of the vertical rods (5), one end of the rotating shaft (6) is fixedly connected to a splint (7), a lamp body (8) is fixedly provided on the upper inner walls of both sides of the shell (2), and an industrial camera (9) is fixedly provided on the top inner wall, the front inner wall and the rear inner wall of the shell (2).

2. The anode guide rod online sorting and monitoring device according to claim 1, characterized in that: A slide groove (10) is provided at the top of the base (1), a rotating motor (11) is fixedly provided on the inner wall of one side of the slide groove (10), a screw rod (12) is fixedly connected to the output end of the rotating motor (11), a slider (13) is threadedly sleeved on the screw rod (12), and the top end of the slider (13) is fixedly connected to the bottom end of the support (3).

3. The anode guide rod online sorting and monitoring device according to claim 2, characterized in that: A slide plate (14) is slidably provided in the support (3), the bottom ends of the vertical rods (5) are slidably connected to the top ends of the slide plates (14), and cylinders (15) are symmetrically fixed on the inner wall of the bottom end of the support (3), and the output ends of the cylinders (15) are fixedly connected to the bottom ends of the slide plates (14).

4. The anode guide rod online sorting and monitoring device according to claim 3, characterized in that: The top of the slide plate (14) is provided with a second slide groove (16), and a double-headed motor (17) is fixedly provided on the inner wall of the middle portion of the second slide groove (16). The output ends of the double-headed motor (17) are fixedly connected with a second screw rod (18), and the second screw rod (18) is threadedly sleeved with a second slider (19). The top of the second slider (19) is fixedly connected to the bottom end of the adjacent vertical rod (5), and the two second screw rods (18) are provided with threads in opposite directions.

5. The anode guide rod online sorting and monitoring device according to claim 4, characterized in that: A cavity (20) is provided in one of the vertical rods (5), and a second rotating motor (21) is fixedly provided on the inner wall of the lower portion of one side of the cavity (20). A gear (22) is fixedly provided on the output end of the second rotating motor (21) and the adjacent rotating shaft (6), and the two gears (22) are meshed with each other.

6. The anode guide rod online sorting and monitoring device according to claim 5, characterized in that: A controller (23) is fixedly provided on the front outer wall of the shell (2); the industrial cameras (9) are electrically connected to the input end of the controller (23); and the rotating motor 1 (11), the cylinder (15), the double-headed motor (17), the rotating motor 2 (21), and the lamp body (8) are electrically connected to the output end of the controller (23).

7. The anode guide rod online sorting and monitoring device according to claim 1, characterized in that: An anti-slip pad is fixedly provided on each adjacent side of the clamping plates (7).

Citation Information

Patent Citations

  • Online sorting and monitoring device for anode guide rod

    CN220104014U