Mixed gas combustion cracking test analysis platform

By designing a mixed gas combustion cracking test analysis platform to monitor and analyze the combustion process in real time, the problem of the gap between computer simulation and actual process is solved, the production efficiency and hydrogen quality of the ammonia cracking furnace are optimized, and environmentally friendly and sustainable solutions are provided.

CN223272463UActive Publication Date: 2025-08-26SHANGHAI REAFLOW FLUID SYST
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Patent Information

Application Number
CN202421445049.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-08-26
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

In the prior art, there is a gap between the combustion state and reaction process of computer-simulated ammonia cracking furnace and the actual process, and there is a lack of effective experimental and analysis methods, resulting in limited optimization effects.

Method used

Design a mixed gas combustion cracking test analysis platform, including a gas source storage unit, a gas mixing unit and an analysis test unit, and obtain reliable combustion test data through real-time monitoring and exhaust analysis to optimize the production process.

Benefits of technology

It realizes efficient monitoring and analysis of the combustion process of the mixed gas, providing a scientific basis to optimize the production process, improve hydrogen production and quality, and reduce environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mixed gas combustion cracking test analysis platform, which belongs to the technical field of mixed gas combustion, and comprises a gas source storage part, a gas inlet part, a gas outlet part, a gas outlet part, a gas inlet part and a gas outlet part, the gas source storage part comprises a storage unit for pre-storing M gases, and M is a natural number greater than 1; the gas mixing part comprises a gas source pipeline connected with each gas storage unit; an outlet of each gas source pipeline is connected with a gas mixing pipeline; each air source pipeline is provided with a control valve group for controlling the air flow; and the analysis test part comprises a combustion unit connected with the outlet of the gas mixing pipeline, a first data acquisition unit for monitoring the combustion cracking state in the combustion unit, and a second data acquisition unit for analyzing tail gas generated by the combustion unit. According to the utility model, the combustion process of the mixed gas can be monitored and the tail gas can be analyzed in a test mode, so that the production process can be better optimized according to the monitoring and analysis results.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mixed gas combustion, and in particular relates to a mixed gas combustion cracking test analysis platform. Background Art

[0002] Currently, simulating the combustion state and reaction process of an ammonia cracking furnace is a crucial task, crucial for improving industrial production efficiency, optimizing energy utilization, and protecting the environment. An ammonia cracking furnace is a device used to produce hydrogen. Its core function is to produce hydrogen by cracking ammonia at high temperatures. During this process, ammonia passes through the catalyst within the cracking furnace, causing a series of chemical reactions to produce hydrogen and other byproducts. Therefore, accurately simulating the combustion state and reaction process of an ammonia cracking furnace is crucial for optimizing reaction conditions within the furnace and increasing hydrogen production.

[0003] To simulate the combustion state of an ammonia cracking furnace, it is typically necessary to consider a variety of factors, such as the furnace temperature distribution, gas flow rate, and catalyst activity. These factors not only affect the ammonia cracking efficiency but also directly impact the hydrogen production and quality. By incorporating advanced numerical simulation techniques, it is possible to construct a three-dimensional flow and temperature field model within the furnace, thereby analyzing the combustion state under different operating conditions. For example, by adjusting the gas flow rate and temperature distribution within the furnace, it is possible to optimize the ammonia cracking process and increase hydrogen production.

[0004] To simulate the reaction process in an ammonia cracking furnace, in-depth research is needed into the mechanism and kinetics of the ammonia cracking reaction. By incorporating quantum chemical calculations and experimental verification, the key steps and rate-controlling factors of the ammonia cracking reaction can be revealed. Furthermore, the activity of the catalyst within the furnace and its influence on the reaction process must be considered. By simulating the effects of different catalysts in the cracking reaction, it is possible to screen for catalysts with superior performance, thereby improving ammonia cracking efficiency and hydrogen quality.

[0005] In recent years, numerous researchers have discovered effective methods for optimizing reaction conditions within ammonia cracking furnaces through computer simulations of the combustion and reaction processes within the furnaces. These methods include adjusting the temperature distribution within the furnace, optimizing gas flow rates, and improving catalyst performance. These research findings not only improve the production efficiency of ammonia cracking furnaces but also provide more environmentally friendly and sustainable solutions for industrial production.

[0006] Furthermore, simulations can be conducted to understand how ammonia cracking occurs under the high-temperature conditions of the cracking furnace, how the catalyst plays a key role, and how hydrogen continuously flows out of the furnace. These simulations can help people better understand the working principles of ammonia cracking furnaces.

[0007] In summary, simulating the combustion state and reaction process of an ammonia cracking furnace is a significant undertaking. By thoroughly studying the mechanism and kinetics of the ammonia cracking reaction and optimizing the reaction conditions within the furnace, we can improve the furnace's production efficiency, enhance hydrogen quality, and ultimately provide a more environmentally friendly and sustainable solution for industrial production.

[0008] However, the experimental process simulated by computer is relatively theoretical and there is still a certain gap between it and the actual combustion and cracking process. Therefore, it is of great significance to design and develop a mixed gas combustion and cracking test analysis platform. Utility Model Content

[0009] In order to solve the technical problems existing in the known technology, the utility model provides a mixed gas combustion cracking test analysis platform, which can monitor and analyze the mixed gas combustion process through the test, and then better optimize the production process according to the monitoring and analysis results.

[0010] The purpose of this utility model is to provide a mixed gas combustion and cracking test analysis platform, comprising:

[0011] A gas source storage unit, comprising a storage unit for pre-storing M types of gases, where M is a natural number greater than 1;

[0012] The gas mixing unit includes a gas source pipeline connected to the storage unit of each gas; the outlet of each gas source pipeline is connected to the gas mixing pipeline; and a control valve group for controlling the air flow size is installed on each gas source pipeline;

[0013] The analysis and testing unit includes a combustion unit connected to the outlet of the gas mixing pipeline, a first data acquisition unit for monitoring the combustion and cracking state in the combustion unit, and a second data acquisition unit for analyzing the tail gas generated by the combustion unit.

[0014] Preferably, the control valve group includes a flow controller.

[0015] Preferably, the control valve group further includes a pneumatic valve and a one-way valve.

[0016] Preferably, the control valve group includes mechanical valves.

[0017] Preferably, the mechanical valve includes a ball valve, a needle valve and a one-way valve.

[0018] Preferably, a flow meter is installed on the outlet side of the control valve group.

[0019] Preferably, the gas mixing unit further includes a gas mixing tank; the gas mixing tank is installed between the outlet of each gas source pipeline and the inlet of the gas mixing pipeline.

[0020] Preferably, a decompression unit is provided between the gas source storage unit and the gas mixing unit to reduce the high-pressure gas in the storage unit to a target pressure.

[0021] Preferably, an oil removal drying filter is provided between the decompression unit and the gas mixing portion.

[0022] Preferably, each gas corresponds to an independent storage unit, and each storage unit includes an independent gas cylinder cabinet, in which a gas cylinder for storing high-pressure gas is arranged.

[0023] Preferably, the gas source storage unit includes a gas cylinder cabinet, each storage unit includes an independent gas cylinder, and multiple gas cylinders are stored in one gas cylinder cabinet.

[0024] Preferably, a gas leak detector and an alarm are provided in the gas cylinder cabinet; the gas leak detector monitors the leakage concentration of gas leaking from the gas cylinder into the gas cylinder cabinet, the controller receives the monitoring signal of the gas leak detector, analyzes and processes the monitoring signal, and then controls the working state of the alarm.

[0025] Preferably, the gas cylinder outlet is provided with a pressure reducing valve.

[0026] Preferably, the storage unit includes an oxygen storage bottle, a hydrogen storage bottle, an ammonia storage bottle and a high-pressure air generation module; the pressure of the filled storage bottles is 8 to 12 MPa.

[0027] Preferably, a flow meter and a flame arrester are installed on the gas mixing pipeline.

[0028] Preferably, the combustion unit includes a shield made of quartz material, the shield includes a cavity for combustion, and a gas inlet sealed with the base is opened at the bottom of the shield; the mixed gas enters the cavity through the inlet; an interface connected to the gas mixing pipeline is provided on the base; an igniter is installed in the cavity; the shield and the base are sealed by graphene material.

[0029] Preferably, the first data acquisition unit includes one or more of an image acquisition device, a video acquisition device, and a temperature acquisition device.

[0030] Preferably, the second data acquisition unit includes a mixed gas analyzer.

[0031] Preferably, the mixed gas analyzer is located outside the combustion unit, and the two are connected via an air guide pipe; a heat exchanger and a dryer are installed on the air guide pipe.

[0032] The advantages and positive effects of the utility model are:

[0033] The primary purpose of this utility model is to efficiently conduct combustion tests on mixed gases. The main steps include gas mixing, combustion process, real-time monitoring, and exhaust gas analysis. This method can generate reliable combustion test data for mixed gases with varying composition ratios.

[0034] First, the gas mixing unit in this utility model achieves the mixing of multiple gases. This step ensures the accuracy of the gas composition at the start of the test. The quality and balance of the mixed gas are crucial for subsequent combustion tests. Furthermore, the gas mixing unit offers both manual and automatic gas distribution modes, making the gas distribution process more convenient and flexible.

[0035] Next, the mixed gas is introduced into the combustion unit for combustion. This phase is the core of the entire test, and a smooth combustion process is crucial for obtaining accurate test data. During the combustion process, the utility model monitors the fission process in real time to timely understand the combustion status and adjust the test parameters.

[0036] Quantitative analysis of post-combustion exhaust is a key component of this utility model. This step allows us to understand the composition and quantity of combustion products, thereby assessing the efficiency and environmental impact of the combustion process. Exhaust gas analysis can help us optimize test plans, improve combustion efficiency, and reduce environmental pollution.

[0037] The utility model also features a gas storage unit for storing various gases. This unit is equipped with a gas concentration sensor and alarm to enhance safety. During testing, if the gas concentration exceeds a safe range, the alarm will immediately sound an alarm, ensuring test safety.

[0038] In addition, the utility model has flow meters installed on each gas source pipeline and gas mixing pipeline, which helps to monitor the airflow status in real time and ensure the accuracy of data and reliability of results during the test.

[0039] In summary, this utility model provides an efficient and safe method for mixed gas combustion testing. Through real-time monitoring and exhaust gas analysis, reliable test data can be obtained, providing strong support for gas combustion research. Furthermore, the provision of manual and automatic gas distribution modes allows for greater flexibility in the testing process, meeting diverse needs. This utility model is expected to further enhance understanding of gas combustion mechanisms and provide a scientific basis for practical applications. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] Figure 1 This is a structural diagram of a preferred embodiment of the utility model;

[0041] Figure 2 This is a structural diagram of the porous component part of the burner head of the combustion furnace in the preferred embodiment of the present utility model. DETAILED DESCRIPTION

[0042] In order to make the above-mentioned purpose, design control system and advantages of the utility model more clearly understood, the utility model is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not intended to limit the utility model.

[0043] like Figure 1 As shown, the technical solution of the utility model is:

[0044] First preferred embodiment: A mixed gas combustion and cracking test analysis platform, comprising:

[0045] The gas source storage unit 1 is used to store a variety of high-pressure gases for testing, including a storage unit for pre-storing M types of gases, where M is a natural number greater than 1; the high-pressure gases mainly include: oxygen, ammonia, hydrogen, and high-pressure air generated by an air compressor;

[0046] The gas mixing unit 2 includes a gas source pipeline connected to the storage unit of each gas; the outlet of each gas source pipeline is connected to the gas mixing pipeline; and a control valve group for controlling the air flow size is installed on each gas source pipeline;

[0047] The analysis and testing unit 3 includes a combustion unit connected to the outlet of the gas mixing pipeline, a first data acquisition unit for monitoring the combustion and cracking state in the combustion unit, and a second data acquisition unit for analyzing the exhaust gas generated by the combustion unit.

[0048] Working principle: First, according to the ratio of mixed gas components required by the test, the target ratio of gas is introduced into the gas mixing section, and then several gases are mixed through the gas mixing section. Finally, the mixed gas is introduced into the combustion unit for combustion; during the combustion process, the combustion fission process is monitored in real time, and the exhaust gas after combustion is quantitatively analyzed; finally, real and reliable combustion test data of mixed gases with different ratios of components are obtained.

[0049] Second preferred embodiment: Based on the above embodiment, the gas distribution part includes a manual gas distribution unit and an automatic gas distribution unit; the details are as follows:

[0050] For the automatic gas distribution unit 2-2, the control valve group can select a flow controller. According to the proportion of the mixed gas, the opening can be set directly on the flow controller on each gas source pipeline, or the opening instruction can be sent to the flow controller on each gas source pipeline through the controller (control platform); the controller can select a computer, industrial computer, PLC or other handheld terminal.

[0051] In order to improve safety, the control valve group further includes a pneumatic valve 2-21 and a one-way valve.

[0052] For the manual gas distribution unit 2-4, the control valve group may be a mechanical valve, for example, the mechanical valve includes a ball valve 2-41, a needle valve 2-42 and a one-way valve 2-5.

[0053] A flow meter 2-6 is installed on the outlet side of the control valve group. The flow meter 2-6 can be a float flow meter.

[0054] Based on any of the above embodiments,

[0055] To ensure the accuracy of test data, the mixed gases are thoroughly mixed before combustion. To this end, the gas mixing unit also includes a gas mixing tank installed between the outlet of each gas source pipeline and the inlet of the gas mixing pipeline. It should be noted that a sampling point can be set on the gas mixing tank.

[0056] On the basis of any of the above embodiments, in order to improve the safety of the test, the high-pressure gas needs to be decompressed first and then mixed. The specific technical solution is: a decompression unit 2-1 is provided between the gas source storage part 1 and the gas mixing part 2 to decompress the high-pressure gas in the storage unit to a target pressure, which is generally 0-4MPa.

[0057] An oil removal drying filter 2-3 is provided between the decompression unit and the gas mixing portion.

[0058] The gas source storage unit 1 mainly includes the following two structures:

[0059] 1. Each gas corresponds to an independent storage unit, and each storage unit includes an independent gas cylinder cabinet, in which a gas cylinder 1-1 storing high-pressure gas is installed. That is, each gas cylinder is equipped with a gas cylinder cabinet;

[0060] Second, the gas source storage unit includes a gas cylinder cabinet, each storage unit includes an independent gas cylinder 1-1, and multiple gas cylinders are stored in one gas cylinder cabinet. That is, multiple gas cylinders share one gas cylinder cabinet;

[0061] Because the gas source storage unit 1 contains high-pressure gas, safety is of paramount importance. In order to improve the safety of the gas source storage unit 1, a gas leakage detector 1-2 and an alarm are provided in the gas cylinder cabinet; the gas leakage detector monitors the leakage concentration of the gas leaked from the gas cylinder into the gas cylinder cabinet, and the controller receives the monitoring signal of the gas leakage detector, analyzes and processes the monitoring signal, and then controls the working status of the alarm.

[0062] Gas leak detectors 1-2 include: oxygen leak detector, hydrogen leak detector, nitrogen leak detector, etc.;

[0063] Because the gas source storage unit 1 contains high-pressure gas, the outlet of the gas cylinder is provided with a pressure reducing valve 1-3 for the safety of gas transmission. For example, the pressure of the gas cylinder outlet is reduced to 0-10MPa.

[0064] In the ammonia cracking test, the storage unit mainly includes an oxygen storage bottle, a hydrogen storage bottle, an ammonia storage bottle and a high-pressure air generation module.

[0065] In order to improve the accuracy of the test and the reliability of the results, a flow meter and a flame arrester 3-7 are installed on the gas mixing pipeline.

[0066] The combustion unit includes a shield 3-1 made of quartz material, which includes a cavity for combustion. A gas inlet sealed with a base 3-3 is provided at the bottom of the shield; the mixed gas enters the cavity through the inlet; a burner head connected to a gas mixing pipeline is provided on the base; an igniter is installed in the cavity; the shield and the base are sealed by graphene material.

[0067] The igniter in the utility model uses electric ignition to realize ignition action; the igniter is installed on one side of the burner;

[0068] See also Figure 2 The burner head of the combustion furnace includes an air supply pipe 3-8 installed on the base 3-3, the air outlet end of the air supply pipe 3-8 is located in the cavity, and an air guide plug 3-11 is provided at the air outlet end of the air supply pipe 3-8, and the air guide plug 3-11 is made of a porous material (such as silicon carbide, high temperature resistant to 2700°C); the air inlet end of the air supply pipe 3-8 is connected to the gas mixing pipe through a plurality of branch pipelines; the plurality of branch pipelines can be connected to the lower end of the air supply pipe 3-8, or to the side wall of the lower end of the air supply pipe 3-8; the plurality of branch pipelines are unevenly distributed; each branch pipeline is designed with a one-way structure;

[0069] During operation, the gas mixing pipeline supplies gas to each of the multiple branch pipelines, and the gas discharged from the branch pipeline enters the gas supply pipe 3-8 for mixing, and then is discharged through the porous gas guide plug 3-11. An igniter 3-9 is provided on the upper surface of the gas guide plug 3-11; after the igniter 3-9 ignites the gas, the porous gas guide plug 3-11 can effectively burn the gas evenly. In addition, it also plays a role in stabilizing the gas pressure during gas combustion.

[0070] Each branch pipeline in this embodiment has a one-way function, and the multiple holes on the upper end of the component can self-contained fire prevention function.

[0071] The sizes of the irregular multiple branch pipelines can be the same, but the connection positions with the gas supply pipelines 3-8 are unevenly distributed.

[0072] The igniter uses electric ignition to provide a continuous and effective combustion fire source.

[0073] The burner head of the combustion furnace in this application is a micro ignition component, with a cylindrical cavity diameter of 80 mm and a height of 120 mm.

[0074] The first data acquisition unit includes one or more of an image acquisition device, a video acquisition device 3-2, and a temperature acquisition device 3-4. The video acquisition device 3-2 can be a high-speed camera.

[0075] The second data acquisition unit mainly includes a mixed gas analyzer.

[0076] The mixed gas analyzer is located outside the combustion unit, and the two are connected by an air guide pipe; a heat exchanger 3-5 is installed on the air guide pipe. The temperature acquisition device 3-4 can be a temperature sensor.

[0077] In order to improve the accuracy of analysis, a dryer 3-6 is installed on the air guide pipeline.

[0078] It can be seen from the above embodiments that:

[0079] The utility model can automatically or manually mix and proportion the gas required for high-temperature cracking, and meet the requirements of gas mixing process, process monitoring, process control, etc., to achieve automatic or manual uniform proportioning of mixed gas;

[0080] The high-temperature cracking process of the utility model is carried out in a sealed cavity, which can avoid interference from external gases and the test results are highly reliable.

[0081] When the utility model performs mixed gas combustion cracking, the combustion temperature in the furnace can be monitored in real time through the temperature sensor to ensure that the combustion temperature does not exceed 1800°C;

[0082] When burning the mixed gas, the high-speed camera can accurately record the combustion and cracking process of gas molecules and collect and record the combustion test phenomena;

[0083] The utility model can realize manual proportioning by manually controlling the gas delivery amount according to the use requirements, observe the flame state and combustion conditions, use the needle valve to perform rough flow adjustment, and then use the knob on the float flowmeter to adjust the intake volume more accurately;

[0084] During the test, you can close the manual control panel and switch to automatic proportioning. The obtained proportion is transmitted to the industrial computer (or other types of controllers). The industrial computer will automatically perform gas proportioning and ignition observation.

[0085] Each gas line can be set with a pressure loss alarm function, which reminds the owner to change the gas through sound and light, otherwise the program will not be able to continue to use;

[0086] The two data acquisition units can be connected to the memory to record and save the test parameters. At the same time, they can record the data obtained by the mixed gas analyzer during each experiment for later reference. The recording period is about 30 days (can be increased).

[0087] Function description of each component:

[0088] Flame arrester, applicable pressure: 1 ~ 15Mpa; operating temperature: -20 ~ 200℃; connection method: British 1 / 4 or 3 / 8 ferrule, selected according to the front pipe diameter; main body material: 316L stainless steel;

[0089] Quartz combustion furnace structure: The quartz furnace cover is made entirely of quartz, with 8mm thick walls. It is a rectangular parallelepiped, 300mm long, 300mm wide, and 1100mm high. The top is tapered with a minimum diameter of 76mm. The bottom is mounted with a flanged connection to a metal base. It is sealed with graphene material and has an overall leakage rate of no more than 0.05%. It primarily isolates the combustion test from the effects of external air, protects the thermal field distribution during combustion, and provides a certain degree of thermal insulation. The combustion furnace can reach a maximum combustion temperature of 1800°C. Structural advantages: It effectively and uniformly mixes the front-end gas mixture for combustion, ensuring continuous and uniform combustion.

[0090] Temperature sensor, detection range is 0~1800℃;

[0091] Functions of the CCD high-speed camera: Primarily used for observing and imaging the gas reaction flow within the combustion furnace of this system, conducting fluid research, and analyzing strain field measurement, flow field measurement, motion trajectory measurement, target tracking and identification, product performance testing, real-time fault analysis, and online quality inspection. It can accurately control the acquisition time to 1 / 100 microsecond and calculate the target's motion speed and acceleration. Technical Parameters: Analog Gain: 1-4; Dynamic Range: 60dB; Sensitivity: SO22000@550nm (monochrome), ISO7000 (color); Shutter: Global Shutter;

[0092] Thermometer installed on the exhaust pipe: -20~200℃

[0093] Pressure gauge: display range: 0-40bar, 0-10bar, 0-3bar;

[0094] The heat exchanger is a water-bath tubular heat exchanger with an internal coil structure made of 316L stainless steel. It is equipped with a chiller, and the circulating water inlet and outlet are 3 / 8" pipes. The chiller delivers cold water below 5°C at a steady flow rate of 20L / min. The internal coil is a 1 / 4" (6.35mm) tube made of 316L stainless steel, with a sulfur-passivated inner wall. It is 17 meters long, with 24 coils and a center diameter spacing of 68mm.

[0095] Mixed gas analyzer measurement range: 0.1 ppm / 1 ppm / 0.01% / 0.1% (selected according to range); resolution ≤±2% FS; measurement accuracy ≤±1% FS; repeatability - zero drift: ≤±1% FS / 7d; stability - span drift: ≤±1% FS / 7d; response time: T90 ≤ 30s; sample gas flow rate: 1000±100 mL / min;

[0096] A mixed gas combustion analysis test method utilizes the above-mentioned mixed gas combustion cracking test analysis platform to complete the following test steps:

[0097] S1. Inject protective nitrogen into the combustion unit;

[0098] When operating a combustion unit, a crucial first step is to inject protective nitrogen into the combustion unit. This step is crucial, as it effectively prevents dangerous phenomena such as deflagration and explosions caused by ignition of residual gases. Prior to this operation, the furnace hood must be pre-filled with nitrogen as a safety precaution. Throughout this process, correct procedures must be strictly adhered to, and no detail should be overlooked.

[0099] S2. Set the opening of the control valve group on each gas source pipeline according to the ratio of the mixed gas. This opening setting can be achieved through automatic gas distribution or manual gas distribution.

[0100] The process of automatic gas distribution is as follows: according to the ratio of the mixed gas, the flow controller on each gas source pipeline is directly set to the opening, or the controller sends an opening instruction to the flow controller on each gas source pipeline;

[0101] During automatic gas distribution and mixed combustion, on the one hand, the flow controller and pneumatic valve are remotely and accurately controlled online through the control platform; on the other hand, the opening status of the flow controller and pneumatic valve are displayed and data is monitored and saved through the control interface of the control platform. The automatic gas distribution process can be time-controlled by the flow controller of each branch, thereby realizing quantitative control of gas charging and meeting the requirements of simultaneous gas distribution.

[0102] Automatic control can be carried out in a linkage manner. You only need to adjust the working time and flow of the flow controller according to the test requirements, and then you can start or stop the gas distribution system with one button. If manual gas distribution is required, you only need to make sure that the automatic gas distribution program is in the off state.

[0103] The manual gas distribution process is as follows: manually setting the opening of the mechanical valve on each gas source pipeline according to the ratio of the mixed gas;

[0104] The manual gas distribution part can be used as a backup means. If the automatic gas distribution part alarms and needs maintenance, the manual gas distribution can replace the automatic gas distribution part to continue working. During the manual gas distribution process, the mechanical valve and flow meter in each branch need to be adjusted separately. After the adjustment is completed, gas can be distributed simultaneously. If the flow changes according to the test requirements, the mechanical needle valve of each branch needs to be readjusted separately.

[0105] Manual gas distribution can also be used as the second set of gas distribution mixing scheme. If the test requires manual distribution, the manual gas distribution part can be used for mixed combustion and cracking.

[0106] S3. Start the ignition device in the combustion unit to make the mixed gas entering the combustion unit burn; during the combustion process:

[0107] The first data acquisition unit is used to collect the combustion and cracking state of the mixed gas in the combustion unit; specifically, the first data acquisition unit is used to collect the gas reaction flow imaging record and temperature during the combustion and cracking of the mixed gas in the combustion unit;

[0108] The tail gas generated by the combustion unit is analyzed using the second data acquisition unit; specifically, before the tail gas generated by the combustion unit is analyzed using the second data acquisition unit, the tail gas is cooled so that the tail gas temperature during analysis is no greater than 30°C.

[0109] S4. After the test is completed, inject ammonia into the pipeline to clean the pipeline.

[0110] In summary, the platform in this application has the following functions:

[0111] (1) Control the timing and fuel quantity of automatic gas distribution, as well as the start and stop of automatic components (flow controller, pneumatic valve);

[0112] (2) Data collection: data from all temperature sensors, pressure sensors, flow controllers, alarms, analyzers, etc. in the platform can be displayed and automatically stored;

[0113] (3) The platform has a remote data transmission function, which can remotely import online data and historical data into the experimental platform terminal to facilitate data verification of the entire experiment.

[0114] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are within the scope of the technical solution of the present invention.

Claims

1. A mixed gas combustion and cracking test analysis platform, characterized in that: At least: A gas source storage unit, comprising a storage unit for pre-storing M types of gases, where M is a natural number greater than 1; The gas mixing unit includes a gas source pipeline connected to the storage unit of each gas; the outlet of each gas source pipeline is connected to the gas mixing pipeline; and a control valve group for controlling the air flow size is installed on each gas source pipeline; The analysis and testing unit includes a combustion unit connected to the outlet of the gas mixing pipeline, a first data acquisition unit for monitoring the combustion and cracking state in the combustion unit, and a second data acquisition unit for analyzing the tail gas generated by the combustion unit.

2. The mixed gas combustion and cracking test analysis platform according to claim 1, characterized in that: The control valve group includes a flow controller, a pneumatic valve and a one-way valve.

3. The mixed gas combustion and cracking test analysis platform according to claim 1 or 2, characterized in that: The control valve group includes a ball valve, a needle valve and a one-way valve.

4. The mixed gas combustion and cracking test analysis platform according to claim 1, characterized in that: A flow meter is installed on the outlet side of the control valve group.

5. The mixed gas combustion and cracking test analysis platform according to claim 1, characterized in that: The gas mixing part further comprises a gas mixing tank; the gas mixing tank is installed between the outlet of each gas source pipeline and the inlet of the gas mixing pipeline.

6. The mixed gas combustion and cracking test analysis platform according to claim 1, characterized in that: A decompression unit is provided between the gas source storage unit and the gas mixing unit to reduce the high-pressure gas in the storage unit to a target pressure.

7. The mixed gas combustion and cracking test analysis platform according to claim 6, characterized in that: An oil removal drying filter is provided between the decompression unit and the gas mixing portion.

8. The mixed gas combustion and cracking test analysis platform according to claim 1, characterized in that: Each gas corresponds to an independent storage unit, and each storage unit includes an independent gas cylinder cabinet, in which a gas cylinder storing high-pressure gas is arranged; Alternatively, the gas source storage unit includes a gas cylinder cabinet, each storage unit includes an independent gas cylinder, and multiple gas cylinders are stored in one gas cylinder cabinet.

9. The mixed gas combustion and cracking test analysis platform according to claim 8, characterized in that: A gas leak detector and an alarm are provided in the gas cylinder cabinet; the gas leak detector monitors the leakage concentration of gas leaking from the gas cylinder into the gas cylinder cabinet, the controller receives the monitoring signal of the gas leak detector, analyzes and processes the monitoring signal, and then controls the working state of the alarm; a pressure reducing valve is provided at the gas cylinder outlet.

10. The mixed gas combustion and cracking test analysis platform according to claim 1, characterized in that: The storage unit includes an oxygen storage bottle, a hydrogen storage bottle, an ammonia storage bottle and a high-pressure air generation module; the pressure of the filled storage bottles is 8-12 MPa; a flow meter and a flame arrester are installed on the gas mixing pipeline.

11. The mixed gas combustion and cracking test analysis platform according to claim 1, characterized in that: The combustion unit includes a shield made of quartz material, which includes a cavity for combustion. A gas inlet sealed with the base is opened at the bottom of the shield; the mixed gas enters the cavity through the inlet; a combustion furnace burner connected to the gas mixing pipeline is provided on the base; an igniter is installed in the cavity; the shield and the base are sealed by graphene material.

12. The mixed gas combustion and cracking test analysis platform according to claim 1, characterized in that: The first data acquisition unit includes one or more of an image acquisition device, a video acquisition device, and a temperature acquisition device; the second data acquisition unit includes a mixed gas analyzer; the mixed gas analyzer is located outside the combustion unit, and the two are connected by an air duct; a heat exchanger and a dryer are installed on the air duct.