In-mold rivet missing detection device

Through the in-mold rivet leakage detection device, the rivet is automatically detected by the micro switch and feeding mechanism, which solves the problem of misjudgment and missed inspection of manual visual inspection, realizes the automation and efficiency of rivet detection, and reduces labor costs.

CN223272689UActive Publication Date: 2025-08-26GUANGDONG JISHENG MECHANICAL & ELECTRICAL EQUIP CO LTD +1
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Patent Information

Application Number
CN202422439158.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-08-26
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

The existing manual visual inspection after riveting has the risk of misjudgment and missed inspection, which increases labor cost and fatigue, making it difficult to efficiently detect whether the rivet is missing.

Method used

A device for detecting rivet leakage in mold is designed, and the micro switch and feeding mechanism are used to automatically detect whether the rivet exists through the cooperation of the hydraulic rod and the upper mold punch needle, which replaces manual visual inspection.

Benefits of technology

It reduces manual fatigue, reduces labor costs, improves product detection rate, and realizes automation and efficiency of rivet detection.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223272689U_ABST
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Abstract

The utility model discloses an in-mold rivet missing detection device which comprises a mounting table, an inner top is arranged at the upper end of the mounting table, a plurality of first telescopic cylinders are arranged at the upper end of the mounting table, a top plate is arranged at the upper end of the mounting table, a hydraulic rod is arranged at the upper end of the top plate, and an upper mold punching needle is arranged at the lower end of the top plate. The lower end of the upper die punching needle is provided with a downward-pressing type detection mechanism, the top plate is compressed through a hydraulic rod at the top so as to compress a part at the lower end and the upper die punching needle, and the upper die punching needle and the lower-end downward-pressing type detection mechanism correspondingly detect. According to the utility model, the microswitch is mounted in the mounting table to detect and automatically judge whether the rivet is missed, the bottom structure is compressed to enable the ejector rod to trigger the microswitch and send out a signal to detect the next side, and the feeding mechanism is arranged at the lower end of the machine die, so that after the detection is completed, the feeding mechanism moves to move the machine die to a certain extent, and the riveting is finished. And detecting the next rivet.
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Description

Technical Field

[0001] The utility model relates to the field of riveting detection, in particular to an in-mold rivet missing detection device. Background Art

[0002] A rivet is a nail-shaped object used to connect two parts (or components) with a through-hole and a cap at one end. During riveting, the parts are connected by deformation or interference fit. Faced with increasing labor recruitment difficulties and rising costs, companies have traditionally required personnel to perform visual inspections of products after riveting, increasing labor costs and time. This extended visual inspection for missing rivets can cause eye fatigue and the risk of misjudgment or missed inspections. Therefore, this device, designed to detect missing rivets, replaces manual visual inspections, reduces fatigue, lowers labor costs, and improves product detection rates. Utility Model Content

[0003] The utility model provides an in-mold rivet missing detection device, which solves the existing problems.

[0004] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0005] A device for detecting missing rivets in a mold comprises a mounting platform, an inner top is provided on the upper end of the mounting platform, a plurality of first telescopic cylinders are provided around the upper end of the mounting platform, a first pillar is provided on the upper end of the first telescopic cylinder, a top plate is provided on the upper end of the first pillar, a hydraulic rod is provided on the upper end of the top plate, an upper die punch is provided on the lower end of the top plate, a downward pressure detection mechanism is provided on the lower end of the upper die punch, the top plate is compressed by the hydraulic rod at the top and then the lower end parts and the upper die punch are compressed, and the upper die punch and the downward pressure detection mechanism at the lower end detect correspondingly.

[0006] Preferably, a plurality of mounting grooves are symmetrically provided at the upper end of the mounting platform, and a feeding mechanism is provided inside the mounting groove, and the feeding mechanism includes a rotating motor, a fixed shaft, a driving wheel, a driven wheel, a turntable, a transmission rod, a rotating shaft, a cross bar, a connecting block, a support plate, and a slider. A rotating motor is provided on one side of the mounting groove, a driving wheel is provided on one side of the rotating motor, a driven wheel is meshedly connected to one side of the driving wheel, a fixed shaft is provided on one side of the driven wheel, and the other end of the fixed shaft is fixedly connected to one side of the mounting groove, a turntable is provided on the other side of the driven wheel, a rotating shaft is provided on one side of the turntable, a transmission rod is provided on the outside of one end of the rotating shaft, a connecting block is provided on one side of one end of the transmission rod, and a support plate is provided on the upper end of the connecting block.

[0007] Preferably, the cross bar is arranged at the upper end of the mounting platform, one end of the slider is arranged inside the slide groove on one side of the cross bar, and the other end of the slider is arranged inside the slide groove on one side of the transmission rod.

[0008] Preferably, a second cylinder is provided on the upper end of the mounting platform, a second support is provided on the upper end of the second cylinder, and a support block is provided on the upper end of the second support.

[0009] Preferably, the detection mechanism includes a partition, the partition is arranged at the lower end of the inner top, the lower end of the partition is provided with a spring, the lower end of the partition is provided with a push rod, and the lower end of the push rod is provided with a micro switch.

[0010] Preferably, an organic mold is provided on the upper end of the support block, and rivets are evenly provided on the upper end of the organic mold.

[0011] Preferably, a plurality of feet are provided at the lower end of the mounting platform.

[0012] Preferably, the micro switch is arranged on one side inside the mounting platform.

[0013] The beneficial effects of the utility model are:

[0014] 1. By installing a micro switch inside the mounting table, it is automatically determined whether there are any rivet missing. When the mold closes, the upper punch and the inner top squeeze the rivet to form a circuit. The bottom structure is compressed to allow the ejector to trigger the micro switch, which sends a signal for the next side to be inspected. This mold is designed to detect rivet missing, replacing visual inspection by personnel, reducing personnel fatigue, reducing labor costs, and improving product detection rate.

[0015] 2. By setting a feeding mechanism at the lower end of the machine mold, when the inspection is completed, the feeding mechanism moves the machine mold to a certain extent to carry out the inspection of the next rivet, further improving the feeding automation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural diagram of the present utility model.

[0017] Figure 2 It is a cross-sectional schematic diagram of the present utility model.

[0018] Figure 3 This is a structural schematic diagram from another perspective of the present invention.

[0019] Figure 4 It is a schematic diagram of the feeding mechanism of the present utility model.

[0020] Numbers in the figure: 1. Mounting table; 2. Feeding mechanism; 201. Rotating motor; 202. Fixed shaft; 203. Driving wheel; 204. Driven wheel; 205. Turntable; 206. Transmission rod; 207. Rotating shaft; 208. Cross bar; 209. Connecting block; 210. Support plate; 211. Slider; 3. Base; 4. First pillar; 5. First telescopic cylinder; 6. Second pillar; 7. Second cylinder; 8. Support block; 9. Machine mold; 10. Mounting groove; 11. Top plate; 12. Hydraulic rod; 13. Rivet; 14. Upper die punch; 15. Inner top; 16. Partition; 17. Spring; 18. Push rod; 19. Micro switch. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0022] Reference Figures 1-4 A device for detecting missing rivets in a mold comprises a mounting platform 1, a plurality of mounting grooves 10 are symmetrically provided on the upper end of the mounting platform 1, a feeding mechanism 2 is provided inside the mounting groove 10, an inner top 15 is provided on the upper end of the mounting platform 1, and four first telescopic cylinders 5 are provided around the upper end of the mounting platform 1, a first pillar 4 is provided on the upper end of the first telescopic cylinder 5, a top plate 11 is provided on the upper end of the first pillar 4, a hydraulic rod 12 is provided on the upper end of the top plate 11, an upper die punch 14 is provided on the lower end of the top plate 11, and a downward pressure detection mechanism is provided on the lower end of the upper die punch 14. The top hydraulic rod 12 compresses the top plate 11 and then compresses the lower end parts and the upper die punch 14, and the upper die punch 14 and the downward pressure detection mechanism at the lower end perform corresponding detection.

[0023] Reference Figure 3-Figure 4The feeding mechanism 2 includes a rotating motor 201, a fixed shaft 202, a driving wheel 203, a driven wheel 204, a turntable 205, a transmission rod 206, a rotating shaft 207, a cross bar 208, a connecting block 209, a support plate 210, and a slider 211. A rotating motor 201 is provided on one side of the mounting groove 10, a driving wheel 203 is provided on one side of the rotating motor 201, a driven wheel 204 is meshedly connected to one side of the driving wheel 203, a fixed shaft 202 is provided on one side of the driven wheel 204, and the other end of the fixed shaft 202 is fixedly connected to one side of the mounting groove 10, and the other side of the driven wheel 204 is meshedly connected to the driven wheel 204. A turntable 205 is provided, a rotating shaft 207 is provided on one side of the turntable 205, a transmission rod 206 is provided on the outside of one end of the rotating shaft 207, a connecting block 209 is provided on one side of one end of the transmission rod 206, and a support plate 210 is provided on the upper end of the connecting block 209. When the rotating motor 201 is started, it drives the driving wheel 203 to rotate, the driving wheel 203 drives the driven wheel 204 on one side to rotate, the driven wheel 204 drives the turntable 205 on one side to rotate, the rotating shaft 207 on the outside of the turntable 205 drives the transmission rod 206 to rotate, and the transmission rod 206 drives the support plate 210 on the upper end to move. The upper die punch 14 and the lower end downward pressure detection mechanism are used for corresponding detection. If the rivet 13 exists, the next punching is carried out. If the rivet 13 is not detected, the work is stopped.

[0024] Reference Figure 3-Figure 4 When the support plate 210 is about to reach the highest point, the upper machine mold 9 will be lifted up and carried by the support plate 210 for directional movement. As the support plate 210 moves, it will be placed on the support block 8 to achieve the purpose of moving the machine mold 9 on the support block 8. A second cylinder 7 is provided at the upper end of the mounting platform 1, and a second support 6 is provided at the upper end of the second cylinder 7. A support block 8 is provided at the upper end of the second support 6. The support block 8 is used to support the machine mold 9. An organic mold 9 is provided at the upper end of the support block 8. Rivets 13 are evenly provided on the upper end of the machine mold 9, and the rivet 13 in the middle is provided between the upper die punch 14 and the inner top 15.

[0025] Reference Figure 2The detection mechanism includes a partition 16, which is arranged at the lower end of the inner top 15, and a spring 17 is arranged at the lower end of the partition 16. A push rod 18 is arranged at the lower end of the partition 16, and a micro switch 19 is arranged at the lower end of the push rod 18. The inner top 15 squeezes the partition 16 downward, and the partition 16 compresses the spring 17 downward. The partition 16 moves downward, and the push rod 18 installed at the lower end of the partition 16 touches the micro switch 19 to complete the closed circuit. The micro switch 19 is electrically connected to the rotating motor 201 and the hydraulic rod 12. A number of feet 3 are provided at the lower end of the mounting platform 1 to fix the mounting platform 1. The micro switch 19 is arranged on one side inside the mounting platform 1.

[0026] Working principle: When the mold of this structure is closed, the upper die punch 14 presses the rivet 13 onto the machine mold 9. The rivet 13 presses the inner push 15 downward to press the partition 16 to squeeze the spring 17. The partition 16 drives the push rod 18 to squeeze the push rod 18 to contact the spring of the micro switch 19. The micro switch 19 transmits a signal to the hydraulic rod 12. If the rivet 13 is OK, the hydraulic rod 12 will be retracted, the spring 17 will return to its original position, the feeding mechanism 2 will rotate, and the support plate 210 will move the machine mold to detect the next rivet 13.

[0027] When the mold is closed and rivet 13 is missed, the inner top 15 has no compression spring 17 and does not drive the top rod 18 to contact the spring of the micro switch 19, and no transmission signal is sent to the hydraulic rod 12. The rivet 13 is judged to be NG, and the hydraulic rod 12 stops running, completing the rivet missing inspection.

[0028] The above circuit switching and signal transmission control principles belong to the existing technology application and will not be detailed here.

[0029] The above device is also a rivet device with a missing rivet detection function.

[0030] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An in-mold rivet missing detection device, comprising a mounting platform (1), characterized in that: The upper end of the mounting platform (1) is provided with an inner top (15), and a plurality of first telescopic cylinders (5) are further provided around the upper end of the mounting platform (1). The upper end is provided with a top plate (11), the upper end of the top plate (11) is provided with a hydraulic rod (12), the lower end of the top plate (11) is provided with an upper die punch (14), and the lower end of the upper die punch (14) is provided with a downward pressure detection mechanism. The hydraulic rod (12) at the top compresses the top plate (11) and then compresses the lower end parts and the upper die punch (14), and the upper die punch (14) and the downward pressure detection mechanism at the lower end are detected accordingly.

2. The in-mold rivet missing detection device according to claim 1, characterized in that: A plurality of mounting grooves (10) are symmetrically provided on the upper end of the mounting platform (1), and a feeding mechanism (2) is provided inside the mounting groove (10). The feeding mechanism (2) comprises a rotating motor (201), a fixed shaft (202), a driving wheel (203), a driven wheel (204), a rotating disk (205), a transmission rod (206), a rotating shaft (207), a crossbar (208), a connecting block (209), a support plate (210), and a slider (211). The rotating motor (201) is provided on one side of the mounting groove (10), and the driving wheel (203) is provided on one side of the rotating motor (201). The driving wheel (203) is meshedly connected to a driven wheel (204) on one side, a fixed shaft (202) is provided on one side of the driven wheel (204), and the other end of the fixed shaft (202) is fixedly connected to one side of the mounting groove (10), a turntable (205) is provided on the other side of the driven wheel (204), a rotating shaft (207) is provided on one side of the rotating shaft (205), a transmission rod (206) is provided on the outer side of one end of the rotating shaft (207), a connecting block (209) is provided on one side of one end of the transmission rod (206), and a support plate (210) is provided on the upper end of the connecting block (209).

3. The in-mold rivet missing detection device according to claim 2, characterized in that: The cross bar (208) is arranged at the upper end of the mounting platform (1), one end of the slider (211) is arranged inside the slide groove on one side of the cross bar (208), and the other end of the slider (211) is arranged inside the slide groove on one side of the transmission rod (206).

4. The in-mold rivet missing detection device according to claim 1, characterized in that: A second cylinder (7) is provided at the upper end of the mounting platform (1), a second support column (6) is provided at the upper end of the second cylinder (7), and a support block (8) is provided at the upper end of the second support column (6).

5. The in-mold rivet missing detection device according to claim 1, characterized in that: The detection mechanism comprises a partition (16), the partition (16) is arranged at the lower end of the inner top (15), a spring (17) is arranged at the lower end of the partition (16), a push rod (18) is arranged at the lower end of the partition (16), and a micro switch (19) is arranged at the lower end of the push rod (18).

6. The in-mold rivet missing detection device according to claim 4, characterized in that: An organic mold (9) is provided on the upper end of the support block (8), and rivets (13) are evenly provided on the upper end of the organic mold (9).

7. The in-mold rivet missing detection device according to claim 1, characterized in that: A plurality of base feet (3) are provided at the lower end of the mounting platform (1).

8. The in-mold rivet missing detection device according to claim 5, characterized in that: The micro switch (19) is arranged on one side inside the mounting platform (1).