Automatic shaft sleeving device for amorphous iron core ring

By designing an automatic sleeve shaft device, using the lead groove, discharge tray and motor drive, the automated sleeve shaft of the amorphous iron core ring is realized, which solves the problems of high labor intensity and low efficiency and improves production efficiency.

CN223273112UActive Publication Date: 2025-08-26JIANGYIN JINGCI ELECTRONICS CO LTD
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Patent Information

Application Number
CN202422430330.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-08-26
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

In the prior art, the amorphous iron core ring sleeve shaft operation has high labor intensity and low efficiency, and requires manual operation.

Method used

An automatic sleeve shaft device of amorphous iron core ring is designed, including an inclined guide groove, a discharge plate and a rotating discharge plate. The quantitative sleeve shaft of the amorphous iron core ring is realized through the coupling of the slot and the blanking hole. The discharge plate and turntable are driven by a motor to reduce manual participation.

Benefits of technology

The automated sleeve shaft of the amorphous iron core ring is realized, which improves the sleeve shaft efficiency, reduces labor intensity and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of iron core ring storage, in particular to an automatic shaft sleeving device for an amorphous iron core ring. The automatic shaft sleeving device comprises an inclined guide groove, a horizontally-arranged discharging plate is formed at the lower end of the guide groove, a discharging hole is formed in the discharging plate in a penetrating mode, and a storage shaft is arranged at the lower end of the discharging hole. A discharging disc is rotationally arranged at the discharging plate, a plurality of arc-shaped clamping grooves are formed in the discharging disc in the circumferential direction, and the arc-shaped clamping grooves are used for being matched with amorphous iron core rings. According to the automatic shaft sleeving device for the amorphous iron core ring, the amorphous iron core ring can fall to the material storage shaft from the material falling hole by arranging the material guide groove and the material discharging disc, so that automatic shaft sleeving of the amorphous iron core ring is better realized, and the shaft sleeving efficiency of the amorphous iron core ring is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of iron core ring storage, in particular to an automatic shaft sleeve device for an amorphous iron core ring. Background Art

[0002] Amorphous core rings are a material used in the manufacture of inductors. These rings need to be sleeved onto shafts for storage and transport. Currently, this process is primarily manual, requiring the rings to be manually sleeved onto shafts for storage. This method is labor-intensive and inefficient. Summary of the Invention

[0003] The utility model provides an automatic sleeve shaft device for an amorphous iron core ring, which can overcome the defects of high labor intensity and low efficiency of sleeve shaft for an amorphous iron core ring in the prior art.

[0004] According to the utility model, an automatic shaft sleeve device for an amorphous iron core ring includes an inclined guide trough, a horizontally arranged discharge plate is formed at the lower end of the guide trough, a blanking hole is formed through the discharge plate, and a storage shaft is provided at the lower end of the blanking hole; a discharge disk is rotatably provided at the discharge plate, and a plurality of arc-shaped slots are formed on the discharge disk along the circumference, and the plurality of arc-shaped slots are used to cooperate with the amorphous iron core ring.

[0005] In the present invention, the amorphous core ring slides to the discharge plate through the guide trough. The slots of the discharge plate cooperate with the amorphous core ring and guide it to the blanking hole. The amorphous core ring can fall freely from the blanking hole and be inserted into the storage shaft below the blanking hole, thereby achieving the storage of the amorphous core ring. The discharge plate is rotatable and has multiple slots on it. Therefore, it can control the number of amorphous core rings output to the blanking hole by rotation, thereby preferably achieving quantitative sleeve of the amorphous core ring, reducing manual intervention and improving the sleeve efficiency of the amorphous core ring.

[0006] Preferably, a horizontally arranged feed plate is formed at the upper end of the guide trough.

[0007] Preferably, a material stop strip is formed in the material guide trough along the width direction, and the material stop strip has a first matching strip parallel to the bottom surface of the material guide trough, and a second matching strip is formed on the side of the first matching strip away from the discharge plate, which is inclined to the first matching strip, and the second matching strip extends away from the bottom of the material guide trough and away from the discharge plate.

[0008] Preferably, the width of the material guide trough gradually decreases from top to bottom along the height direction.

[0009] Preferably, two first legs are spaced apart at the lower end of the discharge plate, and two second legs are spaced apart at the lower end of the feed plate.

[0010] Preferably, a mounting plate is horizontally provided on one side of the two first legs away from the two second legs, and a first motor is provided on the mounting plate, and the first motor is used to drive the discharge tray to rotate.

[0011] Preferably, a material guide plate is provided at the upper end of the discharge plate, and a material guide hole is formed through the material guide plate. The diameter of the material guide hole is larger than the discharge plate. A material feed trough is formed on the side of the material guide plate close to the material guide trough and connected to the material guide hole. The width of the material feed trough gradually decreases in the direction away from the material guide trough.

[0012] Preferably, a support platform is provided below the blanking hole, a turntable is rotatably provided on the support platform, and there are multiple storage shafts that are evenly arranged on the turntable along the circumferential direction.

[0013] Preferably, a second motor is provided under the support platform, and the second motor is used to drive the turntable to rotate.

[0014] Preferably, a linear motor is provided under the support platform, and the linear motor is fixedly matched with the support platform. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is an axonometric diagram of an automatic sleeve shaft device for an amorphous iron core ring;

[0016] Figure 2 This is a top view schematic diagram of an amorphous iron core ring automatic sleeve shaft device;

[0017] Figure 3 This is an axonometric diagram of the discharge tray;

[0018] Figure 4 This is an axonometric diagram of the guide trough;

[0019] Figure 5 for Figure 4 A partial enlarged schematic diagram in the middle;

[0020] Figure 6 for Figure 4 A partial enlarged schematic diagram of point B in the middle;

[0021] Figure 7 This is an exploded isometric diagram of an automatic sleeve shaft device for an amorphous iron core ring;

[0022] Figure 8 This is a schematic diagram of the main view of an automatic sleeve shaft device for an amorphous iron core ring. DETAILED DESCRIPTION

[0023] In order to further understand the content of the present invention, the present invention is described in detail with reference to the embodiments. It should be understood that the embodiments are merely for explanation of the present invention and are not intended to limit the present invention.

[0024] Example 1

[0025] Seen in Figure 1-3 The utility model provides an automatic shaft sleeve device for an amorphous iron core ring, which includes a guide trough 1 arranged obliquely, a horizontally arranged discharge plate 11 formed at the lower end of the guide trough, a blanking hole 111 is formed through the discharge plate 11, and a storage shaft 2 is provided at the lower end of the blanking hole 111; a discharge tray 3 is rotatably provided at the discharge plate 11, and a plurality of arc-shaped card grooves 31 are formed on the discharge tray 3 along the circumferential direction, and the plurality of arc-shaped card grooves 31 are used to cooperate with the amorphous iron core ring.

[0026] According to the solution provided by the present invention, the amorphous iron core ring slides to the discharge plate 11 through the guide trough 1, and the card slot 31 of the discharge plate 3 cooperates with the amorphous iron core ring and guides it to the blanking hole 111. The amorphous iron core ring can fall freely from the blanking hole 111 and be sleeved onto the storage shaft 2 below the blanking hole 111, thereby realizing the storage of the amorphous iron core ring.

[0027] Furthermore, the discharge tray 3 is rotatably arranged and has a plurality of slots 31 thereon, so that the number of amorphous core rings output to the blanking hole 111 can be controlled by rotation, thereby better realizing the quantitative sleeve of the amorphous core rings.

[0028] It can be understood that the diameter of the blanking hole 111 is larger than the outer diameter of the amorphous core ring.

[0029] Seen in Figure 2 A horizontally arranged feed plate 12 is formed at the upper end of the guide trough 1.

[0030] Specifically, the feed plate 12 can be conveniently matched with the transmission belt, thereby facilitating the feeding of the amorphous iron core rings, and also conveniently dumping the amorphous iron core rings manually.

[0031] Seen in Figure 4-5 A material stop strip 13 is formed in the guide trough 1 along the width direction. The material stop strip 13 has a first matching strip 131 parallel to the bottom surface of the guide trough 1. A second matching strip 132 is formed on the side of the first matching strip 131 away from the discharge plate 11, and is obliquely arranged with the first matching strip 131. The second matching strip 132 extends away from the bottom of the guide trough 1 and away from the discharge plate 11.

[0032] Specifically, the blocking strips 13 can easily lay the amorphous core ring flat on the guide trough 1 , thereby facilitating subsequent discharge.

[0033] Among them, the distance between the first matching strip 131 and the bottom of the guide groove 1 is slightly greater than the height of the amorphous iron core ring, so the amorphous iron core ring can only pass through the first matching strip 131 if it remains flat; the second matching strip 132 can prevent the amorphous iron core ring from stacking on the guide groove 1, thereby making subsequent discharge more precise and controllable.

[0034] Seen in Figure 1The width of the guide trough 1 gradually decreases from top to bottom along the height direction, so as to facilitate the gathering of the amorphous iron core ring and facilitate subsequent discharge.

[0035] Seen in Figure 7 Two first legs 4 are spaced apart at the lower end of the discharge plate 11 , and two second legs 5 are spaced apart at the lower end of the feed plate 12 .

[0036] The first leg 4 and the second leg 5 can better support the material guide trough 1 .

[0037] Seen in Figure 7 A mounting plate 6 is horizontally provided on one side of the two first legs 4 away from the two second legs 5 , and a first motor 7 is provided on the mounting plate 6 , and the first motor 7 is used to drive the discharge tray 3 to rotate.

[0038] Specifically, the first motor 7 can drive the discharge tray 3 to rotate, thereby controlling the continuous discharge of the amorphous iron core ring.

[0039] It can be understood that the first motor 7 is a servo motor, and thus can better control the discharge quantity of the amorphous iron core ring.

[0040] Seen in Figure 6 A material guide plate 8 is provided at the upper end of the discharge plate 11, and a material guide hole 81 is formed through the material guide plate 8. The diameter of the material guide hole 81 is larger than the discharge tray 3. A material feed trough 82 is formed on the side of the material guide plate 8 close to the material guide trough 1 and is connected to the material guide hole 81. The width of the material feed trough 82 gradually decreases in the direction away from the material guide trough 1.

[0041] Specifically, the guide hole 81 is used to cooperate with the discharge tray 3 and the amorphous core ring, so as to better realize the transportation of the amorphous core ring. The feed trough 82 can gather the amorphous core ring and facilitate the cooperation between the card slot 31 at the discharge tray 3 and the amorphous core ring.

[0042] Seen in Figure 8 A support platform 9 is provided below the blanking hole 111 , a turntable 91 is rotatably provided at the support platform 9 , and there are multiple storage shafts 2 that are evenly arranged at the turntable 91 along the circumferential direction.

[0043] Specifically, the turntable 91 can conveniently set up more storage shafts 2, thereby conveniently storing more amorphous iron core rings. At the same time, the turntable 91 facilitates switching between different storage shafts 2, so that when a storage shaft 2 reaches the maximum storage capacity, it is rotated and switched to an empty storage shaft 2, thereby facilitating continuous blanking of the blanking hole 111.

[0044] Furthermore, the storage shaft is provided with multiple layers.

[0045] It is understandable that a counter is provided at the blanking hole, which may be a grating or a momentary switch. The counter is used to count the number of amorphous core rings stored at the storage shaft, so that the storage shaft rotates to switch the storage shaft after storing a certain amount of amorphous core rings.

[0046] A second motor 92 is provided below the support platform 9 , and the second motor 92 is used to drive the turntable 91 to rotate.

[0047] Specifically, the second motor 92 can drive the turntable 91 to rotate, thereby preferably realizing the automatic switching of the storage shaft 2 and improving the degree of automation of the device.

[0048] Furthermore, a linear motor 10 is provided below the support platform 9 , and the linear motor 10 is fixedly matched with the support platform 9 .

[0049] The linear motor 10 can drive the support table 9 to move in a straight line, so that the storage shafts 2 of different layers can be better aligned with the blanking holes 111, thereby better increasing the number of amorphous iron core rings that can be accommodated at the turntable 91.

[0050] Example 2

[0051] This embodiment provides an automatic amorphous iron core ring shaft sleeve device, which differs from the automatic amorphous iron core ring shaft sleeve device in Example 1 in that the blanking hole 111 is provided with a chamfer near the discharge tray 3, and the discharge plate 11 is tilted downward.

[0052] That is, when the amorphous iron core ring enters the discharge plate 11 from the guide trough 1 during use, due to inertia and gravity, the amorphous iron core ring pushes the discharge plate 3 to rotate, so that the amorphous iron core ring can move to the drop hole 111 and fall down.

[0053] The above structure can reduce the use of motors and thus reduce costs.

[0054] It is easy to understand that those skilled in the art can combine, split, reorganize, etc. the embodiments of the present application based on one or several embodiments provided in the present application to obtain other embodiments, and these embodiments do not exceed the scope of protection of the present application.

[0055] The above is a schematic description of the present invention and its embodiments, which is not restrictive. The embodiments shown are only part of the embodiments of the present invention, and the actual structure is not limited to them. Therefore, if a person skilled in the art is inspired by the above and designs a structure and embodiment similar to the technical solution without creatively designing it without departing from the inventive purpose of the present invention, it shall fall within the scope of protection of the present invention.

Claims

1. An automatic sleeve shaft device for an amorphous iron core ring, characterized in that: The invention comprises a guide trough (1) arranged obliquely, a discharge plate (11) arranged horizontally formed at the lower end of the guide trough, a blanking hole (111) formed through the discharge plate (11), and a storage shaft (2) provided at the lower end of the blanking hole (111); a discharge tray (3) rotatably provided at the discharge plate (11), and a plurality of arc-shaped slots (31) formed along the circumference of the discharge tray (3), wherein the plurality of arc-shaped slots (31) are used to cooperate with the amorphous core ring.

2. The automatic sleeve shaft device for an amorphous core ring according to claim 1, characterized in that: A horizontally arranged feed plate (12) is formed at the upper end of the guide trough (1).

3. The automatic sleeve shaft device for an amorphous core ring according to claim 1, characterized in that: A stop bar (13) is formed in the guide trough (1) along the width direction. The stop bar (13) has a first matching bar (131) parallel to the bottom surface of the guide trough (1). A second matching bar (132) is formed on the side of the first matching bar (131) away from the discharge plate (11) and is arranged obliquely with respect to the first matching bar (131). The second matching bar (132) extends in a direction away from the bottom of the guide trough (1) and away from the discharge plate (11).

4. The automatic sleeve shaft device for an amorphous core ring according to claim 1, characterized in that: The width of the guide trough (1) gradually decreases from top to bottom along the height direction.

5. The automatic sleeve shaft device for an amorphous core ring according to claim 2, characterized in that: Two first legs (4) are spaced apart at the lower end of the discharge plate (11), and two second legs (5) are spaced apart at the lower end of the feed plate (12).

6. The automatic sleeve shaft device for an amorphous core ring according to claim 5, characterized in that: A mounting plate (6) is horizontally provided on one side of the two first legs (4) away from the two second legs (5), and a first motor (7) is provided on the mounting plate (6). The first motor (7) is used to drive the discharge tray (3) to rotate.

7. The automatic sleeve shaft device for an amorphous core ring according to claim 1, characterized in that: A material guide plate (8) is provided at the upper end of the discharge plate (11), and a material guide hole (81) is formed through the material guide plate (8). The diameter of the material guide hole (81) is larger than that of the discharge plate (3). A material feed trough (82) is formed on one side of the material guide plate (8) close to the material guide trough (1) and is connected to the material guide hole (81). The width of the material feed trough (82) gradually decreases in a direction away from the material guide trough (1).

8. The automatic sleeve shaft device for an amorphous core ring according to claim 1, characterized in that: A support platform (9) is provided below the blanking hole (111), a turntable (91) is rotatably provided on the support platform (9), and a plurality of storage shafts (2) are evenly arranged on the turntable (91) along the circumferential direction.

9. The automatic sleeve shaft device for an amorphous core ring according to claim 8, characterized in that: A second motor (92) is provided below the support platform (9), and the second motor (92) is used to drive the turntable (91) to rotate.

10. The automatic sleeve shaft device for an amorphous core ring according to claim 8, characterized in that: A linear motor (10) is provided below the support platform (9), and the linear motor is fixedly matched with the support platform (9).