Weather-proof photovoltaic connector

Through the threaded connection between the locking section and the protective sleeve and the limiting plate sealing gasket design, the safety protection and sealing problems of the photovoltaic connector are solved, and stable use in outdoor environments is achieved.

CN223273626UActive Publication Date: 2025-08-26CIXI CHUANGQI PHOTOVOLTAIC TECH CO LTD
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Patent Information

Application Number
CN202422660556.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-08-26
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

The existing weather-resistant photovoltaic connectors have poor safety protection and insufficient seal protection when used, especially in rainy weather, and the tab structure is prone to disassembly.

Method used

The threaded connection between the locking section and the protective sleeve is adopted, combined with the design of the limiting plate and the sealing gasket to ensure the sealing of the plug, and the stable connection and convenient disassembly are achieved through the extrusion part of the tab and the locker.

Benefits of technology

It improves the safety protection and sealing of photovoltaic connectors, prevents rainwater and dust from entering, and ensures the stable use of the connector in outdoor environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The weather-proof photovoltaic connector comprises a female head plastic shell and a male head plastic shell which are mutually plugged, the female head plastic shell is provided with a locking section, the outer side of the locking section is provided with a first limiting plate, the inner side surface of the first limiting plate is provided with a first sealing gasket, the male head plastic shell is slidably sleeved with a protective sleeve, one end of the protective sleeve is open, and the other end of the protective sleeve is provided with a second sealing gasket. A second limiting plate is arranged on the male head plastic shell, a second sealing gasket is arranged on the outer side of the second limiting plate, a clamping tongue is arranged on the female head plastic shell, a clamping base is arranged on the male head plastic shell, and an extrusion part matched with the clamping tongue is arranged on the inner side of the protective sleeve. According to the utility model, the safety protection performance and the sealing protection performance of the photovoltaic connector in the use process can be improved, and the weather-proof effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of weather-resistant photovoltaic connectors, and more particularly to a weather-resistant photovoltaic connector. Background Art

[0002] A weather-resistant photovoltaic connector is a photovoltaic connector designed for outdoor environments and extreme climatic conditions. The existing weather-resistant photovoltaic connector mainly includes a female part and a male part. In the female part, the female terminal is first fixed on the photovoltaic connection line on one side. Then, the female plastic shell is put on the outside of the female terminal and the female terminal is locked on the photovoltaic connection line to protect the female terminal. The installation principle of the male terminal is the same. After the installation is completed, the connection between the female terminal and the male terminal is achieved by plugging the female plastic shell and the male plastic shell, thereby achieving connection between the photovoltaic wires at both ends.

[0003] However, in existing photovoltaic connectors, a gap is likely to exist at the connection point after the female and male plastic shells are plugged in. Although a corresponding sealing structure is provided inside, some moisture will still accumulate in the connection gap between the female and male plastic shells during rainy weather and gradually penetrate inward, affecting the use of the photovoltaic connector.

[0004] In addition, the existing female plastic shell and the male plastic shell are mainly connected and limited by a tongue structure. When disassembling, the female plastic shell and the male plastic shell can be separated by squeezing the tongue structure. However, the plug-in structure of the tongue in the existing technology is in an exposed state, making it easy to disassemble the female plastic shell and the male plastic shell, and the safety protection is poor. Utility Model Content

[0005] (1) Technical problems solved

[0006] In response to the problems existing in the prior art, the present invention provides a weather-resistant photovoltaic connector to solve the technical problems mentioned in the background technology that the weather-resistant photovoltaic connector in the prior art has poor safety protection during use and poor sealing protection against rain and dust.

[0007] (2) Technical solution

[0008] To achieve the above objectives, the present invention provides the following technical solutions:

[0009] A weather-resistant photovoltaic connector comprises a female plastic shell and a male plastic shell that are plugged into each other, a locking section being provided on the female plastic shell, a first limiting plate being provided on the outer side of the locking section, a first sealing gasket being provided on the inner surface of the first limiting plate, a protective sleeve being provided on the sliding sleeve of the male plastic shell, one end of the protective sleeve being open, and the open end being threadedly connected to the locking section, a second limiting plate being provided on the male plastic shell, a second sealing gasket being provided on the outer side of the second limiting plate, a latching tongue being provided on the female plastic shell, a socket being provided on the male plastic shell, and an extrusion portion being provided on the inner side of the protective sleeve to cooperate with the latching tongue.

[0010] The present invention is further configured such that the latch tongue comprises an elastic connecting strip, a clamping head is provided at the tail end of the elastic connecting strip, and an inserting groove is provided on the clamping base to achieve an inserting and limiting connection between the latch tongue and the clamping base.

[0011] The present invention is further configured such that the clamp includes a limiting section connected to the elastic connecting strip, a disassembly extrusion section is provided on the top of the limiting section, and an insertion guide section is provided at the front end of the disassembly extrusion section to facilitate the insertion, stable limiting and removal of the clamp in the insertion groove.

[0012] The present invention is further configured such that a first extrusion platform is provided between the disassembly extrusion section and the top of the insertion guide section to improve the extrusion stability when the plug is moved out of the insertion slot.

[0013] The utility model is further configured such that a second extrusion platform is provided at the bottom end of the extrusion portion in cooperation with the first extrusion platform, and extrusion inclined wedge surfaces are provided on both sides of the second extrusion platform. Through the cooperation between the second extrusion platform and the extrusion inclined wedge surfaces, the extrusion portion can stably realize the extrusion and disassembly of the chuck.

[0014] The present invention is further configured such that the outer surface of the protective sleeve is provided with anti-skid grooves to provide the protective sleeve with anti-skid performance during rotation.

[0015] The present invention is further configured such that a placement groove is provided on the male head plastic shell and on one side of the card seat, and the placement groove cooperates with the card head to further improve the convenience of installing the card tongue.

[0016] The utility model is further configured such that a third sealing gasket is provided between the contact surfaces of the female plastic shell and the male plastic shell to improve the connection sealing between the contact surfaces of the female plastic shell and the male plastic shell, further improve the sealing of the photovoltaic connector during use, and increase the weather resistance effect.

[0017] (3) Beneficial effects

[0018] Compared with the existing technology, the present invention provides a weather-resistant photovoltaic connector with the following features:

[0019] Beneficial effects:

[0020] 1. It includes a female plastic shell and a male plastic shell that are plugged into each other. A locking section is provided on the female plastic shell. A sliding sleeve is provided on the male plastic shell. One end of the protective sleeve is open, and the open end is threadedly connected to the locking section. In this way, after the male plastic shell and the female plastic shell are connected together, the protective sleeve can be moved and the threads between the protective sleeve and the locking section are locked, so that the protective sleeve can be stably positioned on the outside of the plug-in point of the female plastic shell and the male plastic shell, thereby preventing the male plastic shell and the female plastic shell from being opened at will, thereby improving the safety and protection of the photovoltaic connector when in use.

[0021] 2. The utility model provides a first limit plate on the outer side of the locking section, a first sealing gasket is provided on the inner surface of the first limit plate, and a second limit plate is provided on the outer side of the second limit plate, wherein the second limit plate is located inside the protective sleeve. In this way, when the protective sleeve is threadedly locked with the locking section, its open end will squeeze the first sealing gasket on the first limit plate, and at the same time, the closed end of the protective sleeve will squeeze the second sealing gasket on the second limit plate. In this way, through the cooperation of the second limit plate and the second sealing gasket, the protective sleeve can be sealed and connected to the male plastic shell when the locking section is threadedly locked. At the same time, through the arrangement of the first limit plate and the first sealing gasket, the protective sleeve can be sealed and connected to the female plastic shell when the locking section is threadedly locked. In this way, sealing protection of the connection between the male plastic shell and the female plastic shell can be achieved, thereby preventing external rainwater, dust, etc. from contacting the connection between the male plastic shell and the female plastic shell, improving the protection of the photovoltaic connector when in use, and increasing the weather resistance effect.

[0022] 3. The utility model is provided with a latch tongue on the female plastic shell, a latch seat on the male plastic shell, and an extrusion portion is provided on the inner side of the protective sleeve to cooperate with the latch tongue. In this way, when the male plastic shell and the female plastic shell need to be disassembled and separated, the protective sleeve is separated from the locking section, and the protective sleeve drives the extrusion portion to move during the movement, so that the extrusion portion can squeeze the locking structure, thereby facilitating the separation between the female plastic shell and the male plastic shell. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the overall structure of a weather-resistant photovoltaic connector in the present utility model;

[0024] Figure 2 This is a schematic diagram of the structure of the female plastic shell, the male plastic shell and the protective cover in the present invention when they are separated;

[0025] Figure 3 This is a schematic cross-sectional view of the female plastic shell, the male plastic shell, and the protective sleeve in the present invention when they are connected and locked;

[0026] Figure 4 This is a schematic cross-sectional view of the utility model in which the female and male plastic shells are plugged and locked, and the protective sleeve and the locking section are separated;

[0027] Figure 5 This is a schematic cross-sectional view of the female connector plastic shell, the male connector plastic shell, and the protective sleeve in the present invention when they are separated;

[0028] Figure 6 This is a schematic diagram of the overall structure of the latch in the present invention;

[0029] Figure 7 It is a schematic cross-sectional view of the overall structure of the protective cover in the present invention.

[0030] In the figure: 1. female plastic shell; 2. male plastic shell; 3. locking section; 4. first limiting plate; 5. first sealing gasket; 6. protective cover; 7. second limiting plate; 8. second sealing gasket; 9. latch; 10. holder; 11. extrusion part; 12. elastic connecting strip; 13. clamping head; 14. insertion groove; 15. limiting section; 16. disassembly extrusion section; 17. insertion guide section; 18. first extrusion platform; 19. second extrusion platform; 20. extrusion inclined wedge surface; 21. anti-slip groove; 22. placement groove; 23. third sealing gasket. DETAILED DESCRIPTION

[0031] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0032] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0033] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually relative to the directions shown in the drawings, or relative to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually relative to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned direction words are not used to limit the present invention.

[0034] See also Figure 1-7, a weather-resistant photovoltaic connector, comprising a female plastic shell 1 and a male plastic shell 2 that are plugged into each other, a locking section 3 is provided on the female plastic shell 1, and a protective sleeve 6 is provided on the sliding sleeve of the male plastic shell 2, one end of the protective sleeve 6 is open, and the open end is threadedly connected to the locking section 3. In this way, after the male plastic shell 2 and the female plastic shell 1 are connected together, the protective sleeve 6 can be moved and the threaded locking between the protective sleeve 6 and the locking section 3 can be made, so that the protective sleeve 6 can be stably positioned outside the plug-in connection of the female plastic shell 1 and the male plastic shell 2, thereby preventing the male plastic shell 2 and the female plastic shell 1 from being opened at will, thereby improving the safety and protection of the photovoltaic connector when in use.

[0035] The utility model is provided with a first limiting plate 4 on the outer side of the locking section 3, a first sealing gasket 5 is provided on the inner surface of the first limiting plate 4, and a second limiting plate 7 is provided on the male plastic shell 2, and a second sealing gasket 8 is provided on the outer side of the second limiting plate 7, wherein the second limiting plate 7 is located inside the protective sleeve 6, so that when the protective sleeve 6 is threadedly locked with the locking section 3, its open end will squeeze the first sealing gasket 5 on the first limiting plate 4, and at the same time, the closed end of the protective sleeve 6 will squeeze the second sealing gasket 8 on the second limiting plate 7, so that the second limiting plate 7 and the second limiting plate 7 are connected. The cooperation of the sealing gasket 8 can realize the sealed connection between the protective sleeve 6 and the male plastic shell 2 when the protective sleeve is threadedly locked with the locking section 3. At the same time, the provision of the first limiting plate 4 and the first sealing gasket 5 can realize the sealed connection between the protective sleeve 6 and the female plastic shell 1 when the protective sleeve is threadedly locked with the locking section 3. In this way, the sealing protection of the connection between the male plastic shell 2 and the female plastic shell 1 can be realized, thereby preventing external rainwater, dust, etc. from contacting the connection between the male plastic shell 2 and the female plastic shell 1, thereby improving the protection of the photovoltaic connector during use and improving the use effect.

[0036] The utility model is provided with a latch tongue 9 on the female plastic shell 1, and a socket 10 on the male plastic shell 2. The inner side of the protective sleeve 6 is matched with the latch tongue 9 and is provided with an extrusion portion 11. In this way, when it is necessary to disassemble and separate the male plastic shell 2 and the female plastic shell 1, the protective sleeve 6 is separated from the locking section 3, and the protective sleeve 6 drives the extrusion portion 11 to move during the movement, so that the extrusion portion 11 can squeeze the engaging structure, thereby facilitating the separation between the female plastic shell 1 and the male plastic shell 2.

[0037] See also Figure 1-Figure 7 As an implementation of the latch tongue 9 , the latch tongue 9 includes an elastic connecting strip 12 , a clamping head 13 is provided at the tail end of the elastic connecting strip 12 , and an insertion groove 14 is provided on the clamping base 10 .

[0038] Specifically, the clamping head 13 is passed through the insertion slot 14 to achieve the connection limitation between the clamping head and the clamping seat 10 . The provision of the elastic connecting strip 12 facilitates the deformation adjustment of the clamping head 13 when it moves in and out of the insertion slot 14 .

[0039] See also Figure 1-Figure 7 As an implementation of the clamping head 13: the clamping head 13 includes a limiting section 15 connected to the elastic connecting strip 12, a disassembly extrusion section 16 is provided on the top of the limiting section 15, and an insertion guide section 17 is provided at the front end of the disassembly extrusion section 16.

[0040] Specifically, when the latch tongue 9 is inserted, the guide section 17 is inserted, so that the clamping head 13 can be easily inserted into the insertion groove 14 and moved out from the other side of the base 10. The elastic connecting strip 12 allows the clamping head 13 to move upward after being moved out of the base 10, and the limited insertion between the latch tongue 9 and the base 10 is achieved through the cooperation between the limiting section 15 and the base 10, thereby achieving a stable connection between the female plastic shell 1 and the male plastic shell 2.

[0041] See also Figure 1-Figure 7 As an implementation of the chuck 13 , a first extrusion platform 18 is provided between the top of the disassembly extrusion section 16 and the insertion guide section 17 .

[0042] Specifically, the provision of the first extrusion platform 18 can make the extrusion portion 11 more stable when extruding the chuck 13 .

[0043] See also Figure 1-Figure 7 As an implementation of the extrusion portion 11 , the bottom end of the extrusion portion 11 is provided with a second extrusion platform 19 in cooperation with the first extrusion platform 18 , and extrusion inclined wedge surfaces 20 are provided on both sides of the second extrusion platform 19 .

[0044] Specifically, by setting the extrusion inclined wedge surface 20, the extrusion part 11 can better extrude the clamping head 13 and generate movement, so that when the second extrusion platform 19 is located outside the first extrusion platform 18, the limiting section 15 can be separated from the clamping seat 10 and aligned with the insertion groove 14. At this time, the protective sleeve 6 and the locking section 3 are also in a separated state. Therefore, the male plastic shell 2 can be pulled outward relative to the female plastic shell 1 to achieve the separation of the male plastic shell 2 and the female plastic shell 1, while improving the protection and facilitating the disassembly between the male plastic shell 2 and the female plastic shell 1.

[0045] See also Figure 1-Figure 7 As an implementation of the protective cover 6 , the outer surface of the protective cover 6 is provided with anti-slip grooves 21 .

[0046] Specifically, the anti-slip pattern 21 can improve the anti-slip property of the surface of the protective sleeve 6 when twisting.

[0047] See also Figure 1-Figure 7 As an implementation method of the male plastic shell 2: a placement groove 22 is opened on the male plastic shell 2 and located on one side of the card seat 10, and the placement groove 22 cooperates with the card head 13.

[0048] Specifically, by setting the placement shell, the clamping tongue 9 can be inserted into the clamping seat 10 and the clamping head 13 can be placed to achieve a stable connection between the male plastic shell 2 and the female plastic shell 1.

[0049] See also Figure 1-Figure 7 As an implementation of the female plastic shell 1 and the male plastic shell 2: a third sealing gasket 23 is provided between the contact surfaces of the female plastic shell 1 and the male plastic shell 2.

[0050] Specifically, the provision of the third sealing gasket 23 can improve the sealing performance of the contact surfaces between the female plastic shell 1 and the male plastic shell 2, further improving the sealing and protective effect of the photovoltaic connector during use.

[0051] In summary, when the overall equipment is in use:

[0052] Align the female housing 1 and the male housing 2 so that the clamping head 13 on the clamping tongue 9 is inserted into the insertion groove 14 under the action of the insertion guide section 17 and squeezed out from the other end of the insertion groove 14;

[0053] Under the action of the elastic connecting strip 12, the clamping head 13 can move upward after being moved out of the insertion groove 14, and the limited insertion between the clamping tongue 9 and the clamping seat 10 is achieved through the cooperation between the limiting section 15 and the clamping seat 10, thereby achieving a stable connection between the female plastic shell 1 and the male plastic shell 2;

[0054] Here, the third sealing gasket 23 is located between the contact surfaces of the female plastic shell 1 and the male plastic shell 2, which can improve the sealing between the contact surfaces of the female plastic shell 1 and the male plastic shell 2, and improve the protective effect of the photovoltaic connector when in use;

[0055] Afterwards, the protective sleeve 6 is moved so that the protective sleeve 6 is locked and fixed with the locking section 3, thereby achieving a stable installation of the protective sleeve 6 on the outside of the connection between the female plastic shell 1 and the male plastic shell 2. In this way, the tongue 9 can be prevented from being randomly squeezed, resulting in the separation between the female plastic shell 1 and the male plastic shell 2, thereby improving the safety and protection of the photovoltaic connector during use;

[0056] At the same time, when the protective sleeve 6 is threadedly locked with the locking section 3, its open end will squeeze the first sealing gasket 5 on the first limiting plate 4, and the closed end of the protective sleeve 6 will squeeze the second sealing gasket 8 on the second limiting plate 7. In this way, the cooperation of the second limiting plate 7 and the second sealing gasket 8 can achieve a sealed connection between the protective sleeve 6 and the male plastic shell 2 when the locking section 3 is threadedly locked. At the same time, the provision of the first limiting plate 4 and the first sealing gasket 5 can achieve a sealed connection between the protective sleeve 6 and the locking section 3 when the locking section 3 is threadedly locked. In this way, sealing protection of the connection between the male plastic shell 2 and the female plastic shell 1 can be achieved, thereby preventing external rainwater, dust, etc. from contacting the connection between the male plastic shell 2 and the female plastic shell 1, thereby improving the protection of the photovoltaic connector when in use and improving the use effect;

[0057] When disassembling the utility model, first screw the protective sleeve 6 in the reverse direction to squeeze out the threaded connection between the protective sleeve 6 and the locking section 3;

[0058] At this time, the extrusion portion 11 is located on the side of the clamping head 13 close to the female plastic shell 1. Then, the protective cover 6 is slid outward on the male plastic shell 2. The movement of the protective cover 6 can drive the movement of the extrusion portion 11. The extrusion inclined wedge surface 20 on the extrusion portion 11 can press against the disassembly extrusion section 16 on the clamping head 13, so that the clamping head 13 can move downward.

[0059] When the second extrusion stage 19 on the extrusion portion 11 is located outside the first extrusion stage 18 on the clamping head 13, the limiting section 15 on the clamping head 13 can be separated from the clamping seat 10 and aligned with the insertion groove 14;

[0060] Afterwards, the female plastic shell 1 and the male plastic shell 2 are controlled to be pulled in two directions, so that the female plastic shell 1 and the male plastic shell 2 can be easily separated, thereby improving the overall disassembly convenience.

[0061] In all the solutions mentioned above, those involving the operation of electrical components, such as motors, fans, electric push rods, etc., are all controlled by controllers unless otherwise specified. Since the devices matched with the controllers are commonly used devices, their control principles and circuit connections are all well-known and mature technologies, and their electrical connection relationships and specific circuit structures will not be described in detail here.

[0062] In all the solutions mentioned above, those involving motors can be combined with reducers if necessary. The connection structure and working principle between the motor and the reducer are well-known technologies and will not be described in detail in this utility model.

[0063] In all the solutions mentioned above, those involving the connection between solar panels and batteries can be used with necessary accessories such as inverters, battery charge controllers, cables, fuses, and brackets. Their control principles and circuit connections are well-known and mature technologies, and their electrical connection relationships and specific circuit structures will not be described in detail here.

[0064] In all the schemes mentioned above, the connection between the two components can be selected according to actual conditions by welding, bolt and nut connection, bolt or screw connection or other well-known connection methods, which will not be listed here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the present invention have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.

Claims

1. A weather-resistant photovoltaic connector, comprising a female plastic shell (1) and a male plastic shell (2) that are plugged into each other, characterized by: The female plastic shell (1) is provided with a locking section (3), a first limiting plate (4) is provided on the outer side of the locking section (3), a first sealing gasket (5) is provided on the inner surface of the first limiting plate (4), a sliding sleeve is provided on the male plastic shell (2) with a protective sleeve (6), one end of the protective sleeve (6) is open, and the open end is threadedly connected to the locking section (3), a second limiting plate (7) is provided on the male plastic shell (2), a second sealing gasket (8) is provided on the outer side of the second limiting plate (7), a latch (9) is provided on the female plastic shell (1), a card seat (10) is provided on the male plastic shell (2), and an extrusion portion (11) is provided on the inner side of the protective sleeve (6) to cooperate with the latch (9).

2. The weather-resistant photovoltaic connector according to claim 1, characterized in that: The latch tongue (9) comprises an elastic connecting strip (12), a clamping head (13) is provided at the tail end of the elastic connecting strip (12), and an inserting groove (14) is provided on the clamping seat (10).

3. The weather-resistant photovoltaic connector according to claim 2, characterized in that: The clamping head (13) comprises a limiting section (15) connected to the elastic connecting strip (12); a disassembly extrusion section (16) is provided at the top of the limiting section (15); and an insertion guide section (17) is provided at the front end of the disassembly extrusion section (16).

4. The weather-resistant photovoltaic connector according to claim 3, characterized in that: A first extrusion platform (18) is provided between the disassembly extrusion section (16) and the top of the insertion guide section (17).

5. The weather-resistant photovoltaic connector according to claim 4, characterized in that: The bottom end of the extrusion portion (11) is matched with the first extrusion platform (18) to be provided with a second extrusion platform (19), and both sides of the second extrusion platform (19) are matched with extrusion inclined wedge surfaces (20).

6. A weather-resistant photovoltaic connector according to any one of claims 1 to 5, characterized in that: The outer surface of the protective sleeve (6) is provided with anti-slip grooves (21).

7. The weather-resistant photovoltaic connector according to claim 4, characterized in that: A placement groove (22) is provided on the male plastic shell (2) and located on one side of the card seat (10), and the placement groove (22) cooperates with the card head (13).

8. The weather-resistant photovoltaic connector according to claim 1, characterized in that: A third sealing gasket (23) is provided between the contact surfaces of the female plastic shell (1) and the male plastic shell (2).