New material hot processing equipment
Through the coordination of lifting and mixing mechanisms, the problem of uneven heating in the thermal processing equipment of new materials is solved, uniform heating of materials and real-time temperature monitoring are achieved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202422282428.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The common new material thermal processing equipment on the market is prone to lack of sufficient stirring, causing uneven heat to all parts of the material, affecting the performance and quality of the material, resulting in incomplete reactions and reduced product purity.
The lifting mechanism and the stirring mechanism are coordinated, and the hydraulic rod is driven by the hydraulic cylinder to drive the spiral stirring roller of the lifting frame and the stirring mechanism to rotate in the heating cylinder to ensure that the material is heated evenly; combined with the rotating mechanism and the detection mechanism, real-time temperature monitoring and material pouring are achieved.
The material is uniformly heated and fully stirred, ensuring product quality stability, and improving production efficiency and product purity through real-time temperature detection and coordination of rotating mechanisms.
Smart Images

Figure CN223274227U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of new material thermal processing, and specifically to a new material thermal processing equipment. Background Art
[0002] New materials refer to structural materials with excellent performance and functional materials with special properties that have been recently developed or are being developed. Structural materials mainly utilize their mechanical properties such as strength, toughness, hardness and elasticity. When processing and producing new materials, thermal processing equipment is often required.
[0003] However, the common new material heat processing equipment on the market is prone to lack of sufficient stirring, resulting in uneven heating of different parts of the material, affecting the performance and quality of the material. It may also cause incomplete reaction, reduce the purity and performance of the product, and make the product quality unstable. In order to solve the above problems, a new material heat processing equipment is hereby proposed. Utility Model Content
[0004] (1) Technical problems solved
[0005] In response to the deficiencies in the prior art, the present application provides a new material thermal processing equipment that solves the problems mentioned in the above background technology.
[0006] (2) Technical solution
[0007] To achieve the above objectives, the present application is implemented through the following technical solutions: a new material hot processing equipment, including a work frame and a heating cylinder, the upper surface of the work frame is provided with a lifting mechanism, the surface of the lifting mechanism is provided with a stirring mechanism, the stirring mechanism includes a first motor, the output end of the first motor is connected to a rotating shaft, one end of the rotating shaft is fixedly connected to a spiral stirring roller for stirring the material, the lifting mechanism includes a hydraulic cylinder fixedly installed on the upper surface of the work frame, the output end of the hydraulic cylinder is connected to a hydraulic rod, one end of the hydraulic rod is fixedly connected to the lifting frame, the first motor is fixedly installed on the surface of the lifting frame, and the inner wall of the heating cylinder is provided with multiple heating tubes.
[0008] By adopting the above technical solution, when new materials are poured into the heating cylinder for heating, a hydraulic cylinder can be used to drive the hydraulic rod and drive the lifting frame to descend and cover the top of the heating cylinder. Then, the first motor can be used to drive the rotating shaft and drive the threaded stirring roller to rotate inside the heating cylinder, so that the material at the bottom layer of the heating cylinder is transported to the upper layer back and forth repeatedly, so that the material is heated evenly and fully heated and stirred.
[0009] Preferably, a rotating mechanism is provided on one side of the work frame, and the rotating mechanism includes a second motor fixedly mounted on the side surface of the work frame, the output end of the second motor is connected to a rotating shaft, one end of the rotating shaft is fixedly connected to the rotating frame, and the heating tube is fixedly connected to the surface of the rotating frame.
[0010] By adopting the above technical solution, after heating is completed, the second motor can be used to drive the rotating shaft and drive the heating cylinder to rotate, so that the material can be poured out.
[0011] Preferably, a detection mechanism is provided on one side of the workbench, and the detection mechanism includes a temperature sensor fixedly mounted on the surface of the heating tube, the detection end of the temperature sensor extends into the interior of the workbench, and a display screen is fixedly mounted on the surface of the heating tube, and the display screen is electrically connected to the temperature sensor.
[0012] By adopting the above technical solution, a temperature sensor can be used to detect the temperature inside the heating tube in real time and display it on the display screen, making it easier for staff to take corresponding measures.
[0013] Preferably, the inner wall of the work frame is provided with a fixing mechanism, and the fixing mechanism includes an electric push rod fixedly installed on the inner wall of the work frame, and one end of the electric push rod is fixedly connected to a fixing plate.
[0014] By adopting the above technical solution, during the working process, the electric push rod can be used to push the fixing plate to clamp and fix the heating tube from both sides, thereby ensuring the stability of the heating tube during the working process.
[0015] Preferably, one end of the work frame includes a mounting member, and the mounting member includes a mounting frame fixedly connected to the bottom of the work frame, and a mounting hole is opened on the surface of the mounting frame.
[0016] By adopting the above technical solution, when the work frame needs to be installed on a suitable ground, the fixing bolts can be passed through the mounting holes opened on the surface of the mounting frame and fixed on the ground, thereby installing the work frame in a suitable position.
[0017] (3) Beneficial effects
[0018] This application provides a new material thermal processing equipment. It has the following beneficial effects:
[0019] 1. This heat processing equipment, through the coordinated setting of the stirring mechanism and the lifting mechanism, can use the lifting mechanism to cover the heating cylinder and extend the stirring mechanism into the heating cylinder, and then use the stirring mechanism to transport the material at the bottom layer of the heating cylinder to the upper layer repeatedly, so that the material is heated evenly and fully heated and stirred.
[0020] 2. This heat treatment equipment, through the coordinated setting of the rotating mechanism and the detecting mechanism, can use the detecting mechanism to detect the temperature inside the heating cylinder in real time and display it during the heating process of the material, so that the staff can take corresponding measures conveniently. After the heat treatment is completed, the rotating mechanism can be used to pour out the material. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0022] Figure 1 A schematic diagram of the three-dimensional structure of this application;
[0023] Figure 2 This is a schematic diagram of the structure of the detection mechanism and the rotation mechanism of this application;
[0024] Figure 3 This is a schematic diagram of the structure of the stirring mechanism and lifting mechanism of this application;
[0025] Figure 4 This is a structural diagram of the fixing mechanism and mounting parts of this application.
[0026] In the picture:
[0027] 1. Working frame; 101. Heating cylinder;
[0028] 2. Stirring mechanism; 201. First motor; 202. Spiral stirring roller;
[0029] 3. Lifting mechanism; 301. Hydraulic cylinder; 302. Lifting frame;
[0030] 4. Fixing mechanism; 401. Electric push rod; 402. Fixing plate;
[0031] 5. Detection mechanism; 501. Temperature sensor; 502. Display screen;
[0032] 6. Rotating mechanism; 601. Second motor; 602. Rotating frame;
[0033] 7. Mounting part; 701. Mounting bracket; 702. Mounting hole. DETAILED DESCRIPTION
[0034] It should be noted that in the description of the embodiments of the present application, the terms "front, rear", "left, right", "up, down", etc. indicating directions or positional relationships are all based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present application. The terms "install", "connect", and "connected" should be understood in a broad sense. For example, they can be fixedly connected, detachably connected, or integrally connected; they can be directly connected, or indirectly connected through an intermediate medium, or they can be internal connections between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0035] The present application will be further described in detail below through the accompanying drawings and examples.
[0036] Reference Figures 1 to 4 , an embodiment of the present application provides a new material hot processing equipment, including a work frame 1 and a heating cylinder 101. A lifting mechanism 3 is provided on the upper surface of the work frame 1, and a stirring mechanism 2 is provided on the surface of the lifting mechanism 3. The stirring mechanism 2 includes a first motor 201, and the output end of the first motor 201 is connected to a rotating shaft, and one end of the rotating shaft is fixedly connected to a spiral stirring roller 202 for stirring the material. The lifting mechanism 3 includes a hydraulic cylinder 301 fixedly installed on the upper surface of the work frame 1, and the output end of the hydraulic cylinder 301 is connected to a hydraulic rod, and one end of the hydraulic rod is fixedly connected to the lifting frame 302. The first motor 201 is fixedly installed on the surface of the lifting frame 302, and the inner wall of the heating cylinder 101 is provided with multiple heating tubes. When pouring new material into the heating cylinder 101 for heating, the hydraulic cylinder 301 can be used to drive the hydraulic rod and drive the lifting frame 302 to descend and cover the heating cylinder 101. Then, the first motor 201 can be used to drive the rotating shaft and drive the threaded stirring roller 202 to rotate inside the heating cylinder 101, so that the material at the bottom layer of the heating cylinder 101 is transported to the upper layer repeatedly, so that the material is heated evenly and fully heated and stirred, ensuring that the material can be evenly heated during the heating process, avoiding the problem of local overheating or insufficient heating.
[0037] Reference Figure 2 In one aspect of this embodiment, a rotating mechanism 6 is provided on one side of the work frame 1, and the rotating mechanism 6 includes a second motor 601 fixedly mounted on the side surface of the work frame 1, and the output end of the second motor 601 is connected to a rotating shaft, one end of the rotating shaft is fixedly connected to a rotating frame 602, and the heating tube 101 is fixedly connected to the surface of the rotating frame 602.
[0038] A detection mechanism 5 is provided on one side of the work frame 1. The detection mechanism 5 includes a temperature sensor 501 fixedly mounted on the surface of the heating cylinder 101. The detection end of the temperature sensor 501 extends into the interior of the work frame 1. A display screen 502 is fixedly mounted on the surface of the heating cylinder 101. The display screen 502 is electrically connected to the temperature sensor 501. When new material is poured into the heating cylinder 101 for heating, it can be heated by multiple heating tubes provided inside the heating cylinder 101. During this process, the temperature sensor 501 can be used to detect the temperature inside the heating cylinder 101 in real time and display it on the display screen 502, making it easier for staff to take appropriate measures. After heating is completed, the second motor 601 can be used to drive the rotating shaft and drive the heating cylinder 101 to rotate, so that the material can be poured out.
[0039] Reference Figure 4 In one aspect of this embodiment, a fixing mechanism 4 is provided on the inner wall of the work frame 1. The fixing mechanism 4 includes an electric push rod 401 fixedly installed on the inner wall of the work frame 1. One end of the electric push rod 401 is fixedly connected to a fixing plate 402.
[0040] One end of the work frame 1 includes a mounting member 7, which includes a mounting bracket 701 fixedly connected to the bottom of the work frame 1. The surface of the mounting bracket 701 is provided with a mounting hole 702. During operation, the electric push rod 401 can be used to push the fixing plate 402 to clamp the heating tube 101 from both sides to ensure the stability of the heating tube 101 during operation. When the work frame 1 needs to be installed on a suitable surface, the fixing bolts can be passed through the mounting holes 702 provided on the surface of the mounting bracket 701 to fix it to the ground, thereby fixing the work frame 1 to the appropriate position.
[0041] All electrical equipment in this solution are powered by external power supplies.
[0042] Working principle: During use, when new material is poured into the heating cylinder 101 for heating, the hydraulic cylinder 301 can be used to drive the hydraulic rod and drive the lifting frame 302 to descend and cover the top of the heating cylinder 101, and then the first motor 201 can be used to drive the rotating shaft and drive the threaded stirring roller 202 to rotate inside the heating cylinder 101, so that the material at the bottom layer of the heating cylinder 101 is transported to the upper layer repeatedly, so that the material is heated evenly and fully heated and stirred. During operation, the electric push rod 401 can be used to push the fixed plate 402 to clamp the heating cylinder 101 from both sides. When new material is poured into the heating cylinder 101 for heating, it can be heated by multiple heating tubes arranged inside the heating cylinder 101, and in this process, the temperature sensor 501 can be used to detect the temperature inside the heating cylinder 101 in real time and display it on the display screen 502, so that the staff can take corresponding measures. After the heating is completed, the second motor 601 can be used to drive the rotating shaft and drive the heating cylinder 101 to rotate, so that the material is poured out.
[0043] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A new material heat processing equipment, comprising a work frame (1) and a heating cylinder (101), characterized in that: The upper surface of the working frame (1) is provided with a lifting mechanism (3), and the surface of the lifting mechanism (3) is provided with a stirring mechanism (2), and the stirring mechanism (2) includes a first motor (201), the output end of the first motor (201) is connected to a rotating shaft, and one end of the rotating shaft is fixedly connected to a spiral stirring roller (202) for stirring materials, and the lifting mechanism (3) includes a hydraulic cylinder (301) fixedly mounted on the upper surface of the working frame (1), the output end of the hydraulic cylinder (301) is connected to a hydraulic rod, and one end of the hydraulic rod is fixedly connected to the lifting frame (302), the first motor (201) is fixedly mounted on the surface of the lifting frame (302), and the inner wall of the heating cylinder (101) is provided with a plurality of heating tubes.
2. The new material thermal processing equipment according to claim 1, characterized in that: A rotating mechanism (6) is provided on one side of the working frame (1), and the rotating mechanism (6) includes a second motor (601) fixedly mounted on the side surface of the working frame (1), an output end of the second motor (601) is connected to a rotating shaft, one end of the rotating shaft is fixedly connected to a rotating frame (602), and the heating cylinder (101) is fixedly connected to the surface of the rotating frame (602).
3. The new material thermal processing equipment according to claim 2, characterized in that: A detection mechanism (5) is provided on one side of the working frame (1), and the detection mechanism (5) includes a temperature sensor (501) fixedly mounted on the surface of the heating cylinder (101), and a detection end of the temperature sensor (501) extends into the interior of the working frame (1). A display screen (502) is fixedly mounted on the surface of the heating cylinder (101), and the display screen (502) is electrically connected to the temperature sensor (501).
4. The new material thermal processing equipment according to claim 1, characterized in that: The inner wall of the work frame (1) is provided with a fixing mechanism (4), and the fixing mechanism (4) comprises an electric push rod (401) fixedly mounted on the inner wall of the work frame (1), and one end of the electric push rod (401) is fixedly connected to a fixing plate (402).
5. The new material thermal processing equipment according to claim 1, characterized in that: One end of the working frame (1) includes a mounting member (7), and the mounting member (7) includes a mounting frame (701) fixedly connected to the bottom of the working frame (1), and a mounting hole (702) is provided on the surface of the mounting frame (701).