Automatic coring device

By designing an automatic denuclear removal device, and using the collaborative work of the denuclear removal module and the mobile module, the problem of mechanized denuclear removal of betel nuts is solved, and the production efficiency and quality are improved.

CN223274841UActive Publication Date: 2025-08-29SHENZHEN LONGCHENG INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422343059.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-08-29
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

In the prior art, the mechanized denucleation of betel nuts is difficult, which leads to the inability to meet the demand for production efficiency, and artificial denucleation is generally adopted.

Method used

An automatic denucleation device is designed, including denucleation module, X-axis, Y-axis and Z-axis moving modules. Through the coordinated work of the alignment component, clamping component and denucleation component, the automatic denucleation of betel nut fruit is realized.

Benefits of technology

The mechanized automatic denucleation of betel nuts has been realized, and the production efficiency and production quality have been improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic coring device which comprises a coring module, an X-axis moving module, a Y-axis moving module and a Z-axis moving module, and the coring module comprises an alignment assembly, a clamping assembly and a coring assembly; the alignment assembly comprises a motor and a rotating shaft connected to an output shaft of the motor, a mounting plate is arranged at the end, away from the motor, of the rotating shaft, and the clamping assembly and the kernel removing assembly are fixed through the mounting plate; the clamping assembly comprises a first air cylinder, a transmission part, a fixed clamp and a movable clamp. The first air cylinder drives the transmission part to drive the movable clamp to be close to or away from the fixed clamp. The kernel removing assembly comprises a second air cylinder and a kernel removing clamp, and the second air cylinder drives the kernel removing clamp to move relative to the fixed clamp and is used for removing kernels between the fixed clamp and the movable clamp. According to the automatic coring device, the production efficiency and the production quality are effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of nucleation equipment, in particular to an automatic nucleation device. Background Art

[0002] Betel nut production is a process of selecting, cleaning, drying, cutting, pitting, brine application, and drying to ensure high-quality betel nut. However, since the pit (kernel) is located within the shell after the nut is cut, mechanized processing is difficult. Manual pitting is still common, and production efficiency is insufficient to meet current production needs. Utility Model Content

[0003] The purpose of the utility model is to provide an automatic core removal device to realize mechanical automation production and effectively improve production efficiency and production quality.

[0004] The technical solution adopted by the automatic nucleation device disclosed in the utility model is:

[0005] An automatic de-coring device, comprising:

[0006] The core removal module includes an alignment component, a clamping component and a core removal component; the alignment component includes a motor and a rotating shaft connected to the motor output shaft, and the rotating shaft is connected to the end away from the motor and is provided with a mounting plate, and the mounting plate fixes the clamping component and the core removal component; the clamping component includes a first cylinder, a transmission member, a fixed clamp and a movable clamp, the first cylinder drives the transmission member to drive the movable clamp to move closer to or away from the fixed clamp; the core removal component includes a second cylinder and a core removal clamp, and the second cylinder drives the core removal clamp to move relative to the fixed clamp to remove the fruit core between the fixed clamp and the movable clamp;

[0007] X-axis moving module, used to control the displacement of the de-core module in the X-axis direction;

[0008] Y-axis moving module, used to control the displacement of the de-core module in the Y-axis direction;

[0009] The Z-axis moving module is used to control the displacement of the de-core module in the Z-axis direction.

[0010] As a preferred solution, the Y-axis moving module is fixed below the X-axis moving module, the Z-axis moving module is arranged below the Y-axis moving module, and the de-core module is arranged on the Z-axis moving module.

[0011] As a preferred embodiment, the clamping assembly also includes a transition piece, which is fixed to the mounting plate. The first cylinder is arranged between the transition piece and the mounting plate. The transmission piece includes a first transmission rod and a second transmission rod. One end of the first transmission rod is rotatably connected to the output shaft of the first cylinder, and the other end of the first transmission rod is rotatably connected to one end of the second transmission rod. The second transmission rod is rotatably connected to the transition piece, and the end of the second transmission rod away from the first transmission rod is used to clamp the fruit body.

[0012] As a preferred solution, a connecting seat is fixed below the transition piece, the fixing clamp is fixed to the connecting seat, and a hook knife facing the movable clamp is provided below the fixing clamp.

[0013] As a preferred solution, the connecting seat is provided with a sliding hole, the core removal clamp can move up and down along the sliding hole, and the middle of the fixed clamp is provided with a sliding groove, the core removal clamp can move in the sliding groove.

[0014] As a preferred solution, the core removal module further includes a connecting seat, which is used to connect the Z-axis moving module and the core removal module, and the alignment component, the clamping component and the core removal component are fixed to the connecting seat.

[0015] As a preferred solution, the motor of the alignment assembly is fixed above the connecting seat, the rotating shaft passes through the connecting seat, the rotating shaft and the connecting seat can rotate relative to each other, and a limiting nut is provided at the end of the rotating shaft away from the mounting plate, and the mounting plate and the limiting nut limit the rotating shaft up and down relative to the connecting seat.

[0016] As a preferred solution, an eccentric connecting member is provided between the motor and the rotating shaft, and the eccentric connecting member includes a first connecting plate and a second connecting plate, and the first connecting plate and the second connecting plate are respectively provided with a concentric first connecting hole and a second connecting hole, and a connecting column is fixed between the first connecting plate and the second connecting plate, and the connecting column is provided on the side of the first connecting hole, and the rotating shaft and the mounting plate are provided with a wire hole in the axial direction.

[0017] As a preferred solution, a bearing is provided between the rotating shaft and the connecting seat.

[0018] As a preferred solution, a thrust ball bearing is provided between the mounting plate and the connecting seat.

[0019] The beneficial effects of the automatic core removal device disclosed by the utility model are as follows: after the betel nut is cut in the middle, it is placed vertically by the clamp, and after the core removal module is moved into position by the X-axis moving module, the Y-axis moving module and the Z-axis moving module, the positioning component adjusts the circumferential position of the clamping component and the betel nut so that the fixed clamp is directly opposite the core of the betel nut. The first cylinder of the clamping component drives the transmission part to drive the movable value to approach the fixed clamp, and a part of the fixed clamp penetrates into the core of the fruit body and drives the core removal module to move upward through the Z-axis moving module. The fixed clamp brings out the core of the betel nut, and finally the core is pushed out by the downward movement of the second cylinder, thereby realizing the removal of the core of the betel nut. Through mechanized operation, the production efficiency and production quality can be effectively improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a structural diagram of an automatic core removal device of the utility model;

[0021] Figure 2 This is a structural schematic diagram of a de-coring module of an automatic de-coring device of the present invention;

[0022] Figure 3 This is a cross-sectional view of a core removal module of an automatic core removal device of the present invention;

[0023] Figure 4 This is an exploded view of a core removal module of an automatic core removal device of the present invention. DETAILED DESCRIPTION

[0024] The present invention will be further described and explained below in conjunction with specific embodiments and accompanying drawings:

[0025] Please refer to Figures 1-4 , an automatic denucleation device, comprising:

[0026] The coring module 10 includes a positioning component 11, a clamping component 12 and a coring component 13; the positioning component 11 includes a motor 111 and a rotating shaft 112 connected to the output shaft of the motor 111, and the rotating shaft 112 is connected to the end away from the motor 111 and is provided with a mounting plate 113, and the mounting plate 113 fixes the clamping component 12 and the coring component 13; the clamping component 12 includes a first cylinder 121, a transmission member, a fixed clamp 123 and a movable clamp, and the first cylinder 121 drives the transmission member to drive the movable clamp close to or away from the fixed clamp 123; the coring component 13 includes a second cylinder 131 and a coring clamp 132, and the second cylinder 131 drives the coring clamp 132 to move relative to the fixed clamp 123, so as to remove the fruit core between the fixed clamp 123 and the movable clamp.

[0027] The motor 111 of the alignment component 11 drives the rotating shaft 112 to rotate, adjusts the circumferential position of the clamping component 12 and the core removal component 13 relative to the betel nut, and the first cylinder 121 of the clamping component 12 drives the transmission part to drive the movable clamp to approach the fixed clamp 123 to clamp the betel nut. The second cylinder 131 of the core removal component 13 drives the core removal clamp 132 to move relative to the fixed clamp 123 to remove the core of the betel nut, thereby completing the core removal operation of the betel nut.

[0028] The X-axis moving module 20 is used to control the displacement of the core removal module 10 in the X-axis direction; the Y-axis moving module 30 is used to control the displacement of the core removal module 10 in the Y-axis direction; and the Z-axis moving module 40 is used to control the displacement of the core removal module 10 in the Z-axis direction.

[0029] The X-axis moving module 20, the Y-axis moving module 30, and the Z-axis moving module 40 control the spatial position of the core removal module 10, thereby enabling the core removal module 10 to move accurately. The X-axis moving module 20, the Y-axis moving module 30, and the Z-axis moving module 40 can be implemented in the form of a gear rack driven by a servo motor 111.

[0030] The Y-axis moving module 30 is fixed below the X-axis moving module 20 , the Z-axis moving module 40 is disposed below the Y-axis moving module 30 , and the core removal module 10 is disposed on the Z-axis moving module 40 .

[0031] The clamping assembly 12 also includes a transition piece 125, which is fixed to the mounting plate 113. The first cylinder 121 is arranged between the transition piece 125 and the mounting plate 113. The transmission piece includes a first transmission rod 122 and a second transmission rod 124. One end of the first transmission rod 122 is rotatably connected to the output shaft of the first cylinder 121, and the other end of the first transmission rod 122 is rotatably connected to one end of the second transmission rod 124. The second transmission rod 124 is rotatably connected to the transition piece 125, and the end of the second transmission rod 124 away from the first transmission rod 122 is used to clamp the fruit body.

[0032] The first cylinder 121 drives the first transmission rod 122 to rotate, thereby causing the second transmission rod 124 to rotate around the transition piece 125. The end of the second transmission rod 124 away from the first transmission rod 122 forms a movable clamp, which clamps the betel nut under the drive of the first cylinder 121.

[0033] A connecting seat 126 is fixed below the transition piece 125 , and the fixing clip 123 is fixed to the connecting seat 126 . A hook knife facing the movable clip is provided below the fixing clip 123 .

[0034] The fixed clamp 123 is fixed by the connecting seat 126, and the betel nut is clamped by the hook knife facing the movable clamp and the movable clamp to improve the clamping force.

[0035] The connecting seat 126 is provided with a sliding hole, and the core removal clip 132 can move up and down along the sliding hole. The fixing clip 123 is provided with a sliding groove in the middle, and the core removal clip 132 can move in the sliding groove.

[0036] The middle opening of the betel nut, that is, the side with the core, is clamped by the fixing clamp 123, and the core removal clamp 132 is driven by the second cylinder 131, which can move up and down along the sliding hole of the connecting seat 126 and move in the sliding groove of the fixing clamp 123, thereby removing the core of the betel nut.

[0037] The core removal module 10 further includes a connecting seat 14 , which is used to connect the Z-axis moving module 40 and the core removal module 10 . The alignment component 11 , the clamping component 12 and the core removal component 13 are fixed to the connecting seat 14 .

[0038] The connecting seat 14 plays a connecting role, and the Z-axis moving module 40 drives the connecting seat 14 to move up and down, thereby driving the alignment component 11, the clamping component 12 and the core removal component 13 fixed to the connecting seat 14 to move up and down.

[0039] The motor 111 of the alignment component 11 is fixed above the connecting seat 14, and the rotating shaft 112 passes through the connecting seat 14. The rotating shaft 112 and the connecting seat 14 can rotate relative to each other. A limiting nut is provided at the end of the rotating shaft 112 away from the mounting plate 113. The mounting plate 113 and the limiting nut limit the rotating shaft 112 relative to the connecting seat 14 up and down.

[0040] The rotating shaft 112 is limited in upper and lower positions by the mounting plate 113 and the limiting nut, so that the rotating shaft 112 can only rotate in the circumferential direction, thereby improving the stability of the mechanical structure.

[0041] An eccentric connector 15 is provided between the motor 111 and the rotating shaft 112. The eccentric connector 15 includes a first connecting plate and a second connecting plate. The first connecting plate and the second connecting plate are respectively provided with a concentric first connecting hole and a second connecting hole. A connecting column is fixed between the first connecting plate and the second connecting plate. The connecting column is provided on the side of the first connecting hole. The rotating shaft 112 and the mounting plate 113 are provided with a wire hole 16 in the axial direction.

[0042] The power of the clamping assembly 12 and the core removal assembly 13 needs to be realized through electrical control, so a connection line is required, and the wire hole 16 is used for the power control line of the clamping assembly 12 and the core removal assembly 13 to pass through.

[0043] A bearing is provided between the rotating shaft 112 and the connecting seat 14 , which can effectively reduce the friction resistance between the rotating shaft 112 and the connecting seat 14 .

[0044] A thrust ball bearing is provided between the mounting plate 113 and the connecting seat 14. This reduces the friction resistance between the mounting plate 113 and the connecting seat 14 and improves the stability of the mechanical structure.

[0045] In the above scheme, after the betel nut is cut in the middle, it is placed vertically by the clamp. After the core removal module 10 is moved into place by the X-axis moving module 20, the Y-axis moving module 30 and the Z-axis moving module 40, the positioning component 11 adjusts the circumferential position of the clamping component 12 and the betel nut so that the fixed clamp 123 is facing the core of the betel nut. The first cylinder 121 of the clamping component 12 drives the transmission part to drive the movable value to approach the fixed clamp 123. A part of the fixed clamp 123 penetrates into the core of the fruit body and drives the core removal module 10 to move upward through the Z-axis moving module 40. The fixed clamp 123 brings out the core of the betel nut, and finally the core is pushed out by the downward movement of the second cylinder 131 to achieve the removal of the core of the betel nut. Through mechanized operation, the production efficiency and production quality can be effectively improved.

[0046] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the scope of protection of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.

Claims

1. An automatic de-coring device, characterized in that: include: The core removal module includes an alignment component, a clamping component and a core removal component; the alignment component includes a motor and a rotating shaft connected to the motor output shaft, and the rotating shaft is connected to the end away from the motor and is provided with a mounting plate, and the mounting plate fixes the clamping component and the core removal component; the clamping component includes a first cylinder, a transmission member, a fixed clamp and a movable clamp, the first cylinder drives the transmission member to drive the movable clamp to move closer to or away from the fixed clamp; the core removal component includes a second cylinder and a core removal clamp, and the second cylinder drives the core removal clamp to move relative to the fixed clamp to remove the fruit core between the fixed clamp and the movable clamp; X-axis moving module, used to control the displacement of the de-core module in the X-axis direction; Y-axis moving module, used to control the displacement of the de-core module in the Y-axis direction; The Z-axis moving module is used to control the displacement of the de-core module in the Z-axis direction.

2. The automatic denucleating device according to claim 1, characterized in that The Y-axis moving module is fixed below the X-axis moving module, the Z-axis moving module is arranged below the Y-axis moving module, and the core removal module is arranged on the Z-axis moving module.

3. The automatic denucleating device according to claim 2, characterized in that The clamping assembly also includes a transition piece, which is fixed to the mounting plate. The first cylinder is arranged between the transition piece and the mounting plate. The transmission piece includes a first transmission rod and a second transmission rod. One end of the first transmission rod is rotatably connected to the output shaft of the first cylinder, and the other end of the first transmission rod is rotatably connected to one end of the second transmission rod. The second transmission rod is rotatably connected to the transition piece, and the end of the second transmission rod away from the first transmission rod is used to clamp the fruit body.

4. The automatic denucleating device according to claim 3, characterized in that A connecting seat is fixed below the transition piece, the fixing clamp is fixed to the connecting seat, and a hook knife facing the movable clamp is provided below the fixing clamp.

5. The automatic denucleating device according to claim 4, characterized in that: The connecting seat is provided with a sliding hole, and the core removal clamp can move up and down along the sliding hole. The middle part of the fixing clamp is provided with a sliding groove, and the core removal clamp can move in the sliding groove.

6. The automatic nucleation device according to any one of claims 1 to 5, characterized in that: The core removal module further includes a connecting seat, which is used to connect the Z-axis moving module and the core removal module. The alignment component, the clamping component and the core removal component are fixed to the connecting seat.

7. The automatic de-coring device according to claim 6, characterized in that: The motor of the alignment assembly is fixed above the connecting seat, the rotating shaft passes through the connecting seat, the rotating shaft and the connecting seat can rotate relative to each other, and a limiting nut is provided at the end of the rotating shaft away from the mounting plate. The mounting plate and the limiting nut limit the rotating shaft up and down relative to the connecting seat.

8. The automatic de-coring device according to claim 7, characterized in that: An eccentric connector is provided between the motor and the rotating shaft, and the eccentric connector includes a first connecting plate and a second connecting plate, and the first connecting plate and the second connecting plate are respectively provided with a concentric first connecting hole and a second connecting hole, and a connecting column is fixed between the first connecting plate and the second connecting plate, and the connecting column is provided on the side of the first connecting hole, and the rotating shaft and the mounting plate are provided with a wire hole in the axial direction.

9. The automatic de-coring device according to claim 7, characterized in that: A bearing is provided between the rotating shaft and the connecting seat.

10. The automatic de-coring device according to claim 7, characterized in that: A thrust ball bearing is provided between the mounting plate and the connecting seat.