Reboiler

By using a combined structure of a diamond heat exchange tube and a filter seal box in the reboiler, the problems of low turbulence in the fluid and uneven liquid transfer are solved, efficient heat transfer and liquid filtration are achieved, and the overall performance and practicality of the reboiler are improved.

CN223275899UActive Publication Date: 2025-08-29ANYANG LIYUAN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202423169315.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-08-29
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

The existing reboilers cannot increase the turbulence of the fluid during use, resulting in uneven heat transfer of the liquid and a small total heat exchange area, which reduces the overall working efficiency of the reboilers and cannot filter the liquid, reducing the practicality of the reboilers.

Method used

The combined structure of diamond-shaped heat exchange tube, corrosion-resistant layer, thermal conductivity layer, thermal insulation layer, reinforcement layer and anti-impact baffle is adopted to increase the degree of fluid turbulence, and the liquid is filtered through a filter seal box to improve heat transfer efficiency and liquid purity.

Benefits of technology

It significantly improves the turbulence degree and heat transfer efficiency of the fluid, increases the heat exchange area, prevents dirt accumulation, extends the equipment operation cycle, and realizes efficient filtration of liquids, improving the overall working efficiency and practicality of the reboiler.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of reboilers, and provides a reboiler which comprises a reboiler body. The plurality of rhombic heat exchange tubes are fixedly connected to one side of the inner wall of the reboiler body, and the plurality of rhombic heat exchange tubes are rhombic. According to the reboiling device, firstly, liquid needing reboiling operation is guided in from the liquid inlet pipe, passes through the filtering sealing box, enters the liquid inlet pipeline and flows into the multiple rhombic heat exchange pipes from the liquid inlet pipeline, then steam is guided in through the steam inlet pipe, the multiple rhombic heat exchange pipes are heated through the steam, and the reboiling operation is completed. The geometric structure of the diamond-shaped heat exchange tube can remarkably increase the turbulence degree of fluid, so that the heat transfer coefficient is increased, the turbulence can more effectively mix the fluid, reduce the thickness of a boundary layer and enable heat transfer to be more uniform and efficient, and compared with a traditional round tube, the purposes of increasing the turbulence degree of the fluid, enabling heat transfer of liquid to be more uniform and improving heat transfer efficiency are achieved. The total heat exchange area is increased, and the overall working efficiency of the reboiler is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of reboilers, in particular to a reboiler. Background Art

[0002] Reboiler is a commonly used equipment in the chemical and petrochemical industries. It is mainly used at the bottom of the distillation tower. Its main function is to provide heat to evaporate the liquid at the bottom of the tower, thereby generating an upward steam flow and maintaining the continuity and stability of the distillation process.

[0003] In the prior art, such as the Chinese patent number: CN220801922U, a reboiler includes a reboiler body, a dredging head and a cylinder, wherein the two ends of the reboiler body are respectively provided with an upper pipe box and a lower pipe box, the inlet of the upper pipe box and the inlet of the lower pipe box are respectively provided with a sealing end, a fixing rod is provided inside the sealing end, the dredging head is provided inside the sealing end, the side wall of the dredging head is provided with a movable plate, and the outer wall of the cylinder is respectively provided with the sealing end for driving the movable plate. The utility model controls the extension and contraction of the connecting rod through an external timed air supply device, thereby driving the movable plate to move, so that the hollow tube moves regularly to achieve the purpose of regular cleaning, without disassembling the reboiler, and the cleaning method is simple. Through the setting of the hollow tube, when inserted into the channels of the upper pipe box and the lower pipe box, the front end with a serrated groove is used to clean the scale attached to the inside of the channel, and the liquid and the removed scale are discharged through an external timed suction pump.

[0004] Although the above scheme has the above advantages, the disadvantage of the above scheme is that when the device is in use, it cannot increase the turbulence of the fluid, resulting in uneven heat transfer of the liquid, a very small total heat exchange area, and reduced overall working efficiency of the reboiler. In addition, when the liquid enters the reboiler for heating, the liquid cannot be filtered, which reduces the practicality of the reboiler. Utility Model Content

[0005] The purpose of the utility model is to solve the problem in the prior art that, when in use, the turbulence degree of the fluid cannot be increased, resulting in uneven heat transfer of the liquid, a very small total heat exchange area, and reduced overall working efficiency of the reboiler. In addition, when the liquid enters the reboiler for heating, it is impossible to filter the liquid, which reduces the practicality of the reboiler.

[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions: a reboiler, comprising: a reboiler body;

[0007] A plurality of diamond-shaped heat exchange tubes are fixedly connected to one side of the inner wall of the reboiler body, and the plurality of diamond-shaped heat exchange tubes are diamond-shaped;

[0008] A steam inlet pipe is fixedly embedded in the inner wall of the reboiler body, and a plurality of connecting columns are fixedly connected to one side of the outer surface of the steam inlet pipe;

[0009] An anti-collision baffle, fixedly connected to one end of the plurality of connecting columns;

[0010] A corrosion-resistant layer is provided inside the diamond-shaped heat exchange tube, and a heat-conducting layer is provided at the bottom of the corrosion-resistant layer;

[0011] A heat-insulating layer is provided at the bottom of the heat-conducting layer, and a strengthening layer is provided at the bottom of the heat-insulating layer;

[0012] The main body layer is arranged at the bottom of the strengthening layer.

[0013] As a preferred embodiment, one end of the reboiler body is fixedly connected to a liquid inlet pipe, and one end of the liquid inlet pipe is fixedly connected to a filter sealing box.

[0014] The technical effect of adopting the above further solution is that the filter plate located inside the filter sealing box begins to filter the liquid.

[0015] As a preferred embodiment, a liquid inlet pipe is fixedly connected to one side of the outer surface of the filter sealing box.

[0016] The technical effect of adopting the above further solution is that the liquid required for the reboil operation is introduced from the liquid inlet pipe and enters the liquid pipeline through the filter sealing box.

[0017] As a preferred embodiment, filter plates are movably embedded on both sides of the inner wall of the filter sealing box.

[0018] The technical effect of adopting the above further solution is that impurities in the liquid are filtered through the filter plate, so that the liquid required for the reboiling operation is purer.

[0019] As a preferred embodiment, a square plate is fixedly connected to one side of the outer surface of the filter plate.

[0020] The technical effect of adopting the above further solution is that the handle drives the square plate and the filter plate to be pulled out as a whole.

[0021] As a preferred embodiment, a handle is fixedly connected to one side of the outer surface of the square plate.

[0022] The technical effect of adopting the above further solution is that it is easy to operate using the handle.

[0023] As a preferred embodiment, the outer surface of the filter sealing box is threadedly connected with a plurality of bolts.

[0024] The technical effect of adopting the above further solution is that the bolts facilitate enhancing the sealing performance of the filter sealing box.

[0025] As a preferred embodiment, outer surfaces of the plurality of bolts are threadedly connected to the interior of the square plate.

[0026] The technical effect of adopting the above further solution is: unscrew the bolts in sequence, manually pull the handle, the handle drives the square plate and the filter plate to be pulled out as a whole, and then replace them with a new filter plate.

[0027] Compared with the prior art, the advantages and positive effects of the present invention are:

[0028] The utility model first introduces the liquid required for reboiling from the liquid inlet pipe, passes through the filter sealing box to enter the liquid pipe, flows from the liquid inlet pipe into the interior of multiple diamond-shaped heat exchange tubes, and then introduces steam through the steam inlet pipe, and uses the steam to heat the multiple diamond-shaped heat exchange tubes. The geometric structure of the diamond-shaped heat exchange tubes can significantly increase the turbulence of the fluid, thereby improving the heat transfer coefficient. The turbulence can more effectively mix the fluid, reduce the thickness of the boundary layer, and make the heat transfer more uniform and efficient. Compared with traditional round tubes, the outer surface area of ​​the diamond-shaped tube is larger, which helps to increase the total heat exchange area, thereby improving the overall heat transfer efficiency. Moreover, the irregular surface of the diamond-shaped heat exchange tube can generate shear force, which helps to prevent the accumulation of dirt and sediment. The self-cleaning effect can extend the operating cycle of the equipment and reduce the cleaning frequency. The interior of the diamond-shaped heat exchange tube is corrosion-resistant The layer is composed of ceramic powders such as alumina, silica and binders, and has excellent high temperature resistance and corrosion resistance. The heat conductive layer is composed of a composite material of carbon nanotubes and metals such as copper and aluminum. Carbon nanotubes have extremely high thermal conductivity. The composite material can significantly improve the overall thermal conductivity coefficient. The insulation layer is composed of aerogel, which is a porous solid material mainly composed of silica or other inorganic oxides. It contains a large number of nano-scale pores inside. The strengthening layer is formed by mixing tungsten carbide powder with binders such as cobalt and nickel and then formed by thermal spraying or electroplating process. It has super hardness. The main layer is the main material of the diamond heat exchange tube. When the steam enters the steam inlet pipe, the anti-collision baffle helps to prevent the steam from suddenly rushing in, thereby increasing the turbulence of the fluid, making the liquid heat transfer more uniform, increasing the total heat exchange area, and improving the overall working efficiency of the reboiler.

[0029] The utility model discloses that when liquid enters the filter sealing box, the filter plate located inside the filter sealing box starts to filter the liquid, and the impurities in the liquid are filtered out by the filter plate, so that the liquid required for the reboiler operation is purer. When the filter plate as a whole needs to be replaced, the staff unscrews the bolts in turn and manually pulls the handle, and the handle drives the square plate and the filter plate to be pulled out as a whole, and then replaces it with a new filter plate, and re-screws the bolts again to complete the replacement of the filter plate as a whole, so that the liquid can be filtered when entering the reboiler for heating, thereby improving the practicality of the reboiler. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 A schematic diagram of the main structure of a reboiler provided by the utility model;

[0031] Figure 2 A schematic diagram of the internal structure of a reboiler provided by the utility model;

[0032] Figure 3 This is a schematic diagram of the structure of a diamond-shaped heat exchange tube of a reboiler provided by the utility model;

[0033] Figure 4 A side structural diagram of a reboiler provided by the utility model;

[0034] Figure 5 A reboiler provided by the utility model Figure 4 Schematic diagram of the enlarged structure at A in the middle;

[0035] Figure 6 The present invention provides a cross-sectional structural diagram of a reboiler.

[0036] Legend:

[0037] 1. Reboiler body; 101. Steam inlet pipe; 102. Diamond-shaped heat exchange tube; 103. Connecting column; 104. Anti-impact baffle; 105. Corrosion-resistant layer; 106. Heat-conducting layer; 107. Insulation layer; 108. Strengthening layer; 109. Main body layer; 2. Liquid inlet pipe; 201. Filter sealing box; 202. Liquid inlet pipe; 203. Filter plate; 204. Square plate; 205. Bolt; 206. Handle. DETAILED DESCRIPTION

[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0039] Example 1, please refer to Figure 1 - Figure 6 The utility model provides a technical solution: a reboiler, comprising a reboiler body 1; a plurality of rhombus-shaped heat exchange tubes 102, fixedly connected to one side of the inner wall of the reboiler body 1, and the plurality of rhombus-shaped heat exchange tubes 102 are rhombus-shaped; a steam inlet pipe 101, fixedly embedded in the inner wall of the reboiler body 1, and a plurality of connecting columns 103 are fixedly connected to one side of the outer surface of the steam inlet pipe 101; an anti-collision baffle 104, fixedly connected to one end of the plurality of connecting columns 103; a corrosion-resistant layer 105, It is placed inside the diamond-shaped heat exchange tube 102, and a heat-conducting layer 106 is provided at the bottom of the corrosion-resistant layer 105; the thermal insulation layer 107 is provided at the bottom of the heat-conducting layer 106, and a strengthening layer 108 is provided at the bottom of the thermal insulation layer 107; the main body layer 109 is provided at the bottom of the strengthening layer 108, one end of the reboiler body 1 is fixedly connected to the liquid inlet pipe 2, one end of the liquid inlet pipe 2 is fixedly connected to the filter sealing box 201, and one side of the outer surface of the filter sealing box 201 is fixedly connected to the liquid inlet pipe 202.

[0040] In this embodiment, the liquid required for the reboiling operation is first introduced from the liquid inlet pipe 202, and passes through the filter sealing box 201 to enter the liquid pipe 2, and flows from the liquid inlet pipe 2 into the interior of the multiple diamond-shaped heat exchange tubes 102, and then steam is introduced through the steam inlet pipe 101, and the multiple diamond-shaped heat exchange tubes 102 are heated by the steam. The geometric structure of the diamond-shaped heat exchange tube can significantly increase the turbulence of the fluid, thereby improving the heat transfer coefficient. Turbulence can more effectively mix the fluid, reduce the thickness of the boundary layer, and make the heat transfer more uniform and efficient. Compared with traditional circular tubes, the outer surface area of ​​the diamond-shaped tube is larger, which helps to increase the total heat exchange area, thereby improving the overall heat transfer efficiency. Moreover, the irregular surface of the diamond-shaped heat exchange tube can generate shear force, which helps to prevent the accumulation of dirt and sediment. The self-cleaning effect can extend the operating cycle of the equipment and reduce the cleaning frequency. The internal corrosion-resistant layer 1 of the diamond-shaped heat exchange tube 102 05 is composed of ceramic powders such as alumina, silica and binders, and has excellent high temperature resistance and corrosion resistance. The heat conductive layer 106 is composed of a composite material of carbon nanotubes and metals such as copper and aluminum. Carbon nanotubes have extremely high thermal conductivity, and the composite material can significantly improve the overall thermal conductivity coefficient. The insulation layer 107 is composed of aerogel, which is a porous solid material mainly composed of silica or other inorganic oxides, and contains a large number of nano-scale pores inside. The strengthening layer 108 is formed by mixing tungsten carbide powder with binders such as cobalt and nickel and then formed by thermal spraying or electroplating process. It has super hardness. The main layer 109 is the main material of the diamond heat exchange tube 102. When the steam enters the steam inlet pipe 101, the anti-collision baffle 104 helps to prevent the steam from suddenly rushing in, thereby increasing the turbulence of the fluid, making the liquid heat transfer more uniform, increasing the total heat exchange area, and improving the overall working efficiency of the reboiler.

[0041] Example 2, as Figure 1 - Figure 6 As shown, filter plates 203 are movably embedded on both sides of the inner wall of the filter sealing box 201, a square plate 204 is fixedly connected to one side of the outer surface of the filter plate 203, a handle 206 is fixedly connected to one side of the outer surface of the square plate 204, and a plurality of bolts 205 are threadedly connected to the outer surface of the filter sealing box 201, and the outer surfaces of the plurality of bolts 205 are threadedly connected to the inside of the square plate 204.

[0042] In this embodiment, when the liquid enters the filter sealing box 201, the filter plate 203 located inside the filter sealing box 201 begins to filter the liquid, and the impurities in the liquid are filtered out by the filter plate 203, so that the liquid required for the reboiler operation is purer. When the filter plate 203 needs to be replaced as a whole, the staff unscrews the bolts 205 in turn and manually pulls the handle 206. The handle 206 drives the square plate 204 and the filter plate 203 to be pulled out as a whole, and then replaces them with a new filter plate 203, and re-tightens the bolts 205 to complete the replacement of the filter plate 203 as a whole, so that the liquid can be filtered when entering the reboiler for heating, thereby improving the practicality of the reboiler.

[0043] Working principle: When in use, the liquid to be reboiled is first introduced from the liquid inlet pipe 202, and passes through the filter sealing box 201 to enter the liquid pipe 2, and flows from the liquid inlet pipe 2 into the interior of the multiple diamond-shaped heat exchange tubes 102, and then steam is introduced through the steam inlet pipe 101, and the multiple diamond-shaped heat exchange tubes 102 are heated by the steam. The geometric structure of the diamond-shaped heat exchange tube can significantly increase the turbulence of the fluid, thereby improving the heat transfer coefficient. Turbulence can more effectively mix the fluid, reduce the thickness of the boundary layer, and make the heat transfer more uniform and efficient. Compared with traditional round tubes, the outer surface area of ​​the diamond tube is larger, which helps to increase The total heat exchange area is increased to improve the overall heat transfer efficiency. The irregular surface of the diamond-shaped heat exchange tube can generate shear force, which helps prevent the accumulation of dirt and sediment. The self-cleaning effect can extend the operating cycle of the equipment and reduce the frequency of cleaning. The internal corrosion-resistant layer 105 of the diamond-shaped heat exchange tube 102 is composed of ceramic powder such as alumina, silica and a binder, and has excellent high temperature resistance and corrosion resistance. The heat conductive layer 106 is composed of a composite material of carbon nanotubes and metals such as copper and aluminum. The carbon nanotubes have extremely high thermal conductivity. The composite material can significantly improve the overall thermal conductivity coefficient. The insulation layer 107 is composed of aerogel, and It is a porous solid material, mainly composed of silicon dioxide or other inorganic oxides, and contains a large number of nano-scale pores inside. The strengthening layer 108 is formed by mixing tungsten carbide powder with a binder such as cobalt and nickel through thermal spraying or electroplating process. It has super hardness. The main layer 109 is the main material of the diamond heat exchange tube 102. When the steam enters the steam inlet pipe 101, the anti-collision baffle 104 helps to prevent the steam from suddenly rushing in, thereby increasing the turbulence of the fluid, making the liquid heat transfer more uniform, increasing the total heat exchange area, and improving the overall working efficiency of the reboiler. When the liquid enters the filter sealing box 201 The filter plate 203 located inside the filter sealing box 201 begins to filter the liquid, and the impurities in the liquid are filtered out by the filter plate 203, so that the liquid required for the reboiler operation is purer. When the filter plate 203 needs to be replaced as a whole, the staff unscrews the bolts 205 in sequence and manually pulls the handle 206. The handle 206 drives the square plate 204 and the filter plate 203 to be pulled out as a whole, and then replaces it with a new filter plate 203, and re-tightens the bolts 205 to complete the replacement of the filter plate 203 as a whole, so that the liquid can be filtered when entering the reboiler for heating, thereby improving the practicality of the reboiler.

[0044] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A reboiler, characterized in that: The reboiler includes: Reboiler body (1); A plurality of rhombus-shaped heat exchange tubes (102) are fixedly connected to one side of the inner wall of the reboiler body (1), and the plurality of rhombus-shaped heat exchange tubes (102) are rhombus-shaped; A steam inlet pipe (101) is fixedly embedded in the inner wall of the reboiler body (1), and a plurality of connecting columns (103) are fixedly connected to one side of the outer surface of the steam inlet pipe (101); An anti-collision baffle (104) is fixedly connected to one end of the plurality of connecting columns (103); A corrosion-resistant layer (105) is provided inside the rhombus-shaped heat exchange tube (102), and a heat-conducting layer (106) is provided at the bottom of the corrosion-resistant layer (105); A thermal insulation layer (107) is provided at the bottom of the heat-conducting layer (106), and a strengthening layer (108) is provided at the bottom of the thermal insulation layer (107); The main body layer (109) is arranged at the bottom of the strengthening layer (108).

2. A reboiler according to claim 1, characterized in that: One end of the reboiler body (1) is fixedly connected to a liquid inlet pipe (2), and one end of the liquid inlet pipe (2) is fixedly connected to a filter sealing box (201).

3. A reboiler according to claim 2, characterized in that: A liquid inlet pipe (202) is fixedly connected to one side of the outer surface of the filter sealing box (201).

4. A reboiler according to claim 2, characterized in that: Filter plates (203) are movably embedded on both sides of the inner wall of the filtering sealing box (201).

5. A reboiler according to claim 4, characterized in that: A square plate (204) is fixedly connected to one side of the outer surface of the filter plate (203).

6. A reboiler according to claim 5, characterized in that: A handle (206) is fixedly connected to one side of the outer surface of the square plate (204).

7. A reboiler according to claim 2, characterized in that: The outer surface of the filter sealing box (201) is threadedly connected with a plurality of bolts (205).

8. A reboiler according to claim 7, characterized in that: The outer surfaces of the plurality of bolts (205) are threadedly connected to the interior of the square plate (204).

Citation Information

Patent Citations

  • Reboiler

    CN220801922U