Anti-blocking condensate tank
By designing an anti-blocking condensation tank, the conversion mechanism and dredging mechanism are used to automatically clean up stains on the inner wall of the condensation tube, the problem of easy blockage of the condensation tube is solved and the working efficiency of the condensation tank is improved.
Patent Information
- Application Number
- CN202421952194.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-08-13
AI Technical Summary
During use, the condensation tube of the existing condensate tank is easily blocked by scale, resulting in a decrease in flow rate, which is inconvenient and time-consuming to clean, affecting work efficiency.
An anti-blocking condensation tank is designed, including the condensation tank body, conversion mechanism and dredging mechanism. The feed cover is removed through the conversion mechanism, and the inner wall of the condensation tube is automatically cleaned by using a linear drive and dredging member cleaning brush to avoid clogging.
It realizes convenient cleaning of stains on the inner wall of the condensing tube, avoids clogging, and improves the working efficiency of the condensing tank.
Smart Images

Figure CN223275925U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of condensation, in particular to an anti-blocking condensate tank. Background Art
[0002] An evaporator is a device used to convert liquid into gas. It has functions such as cooling, purification, humidity regulation, and energy recovery. It is used in refrigeration and air-conditioning systems, chemical processes, seawater desalination, and agriculture. A large amount of steam is generated during the use of the evaporator. The steam and water will condense into liquid during the cooling process. This liquid is called condensate. The condensate tank is a container used to collect and process condensate and steam.
[0003] However, steam carries some impurities. After steam and condensate enter the condensate tank, the scale contained in the condensate easily sticks to the inner wall of the condenser tube of the condensate tank, causing the flow rate of the condenser tube to decrease or even become blocked. In order not to affect subsequent use, it needs to be cleaned in time. When cleaning, workers are often required to disassemble the condenser tank for cleaning. However, there are many condenser tubes, and this cleaning method is more troublesome, which will waste a lot of time and reduce work efficiency. Utility Model Content
[0004] (1) Technical issues to be resolved
[0005] In order to solve the above-mentioned problems of the prior art, the utility model provides a blockage-proof condensate tank, which can better process steam and condensate, and more conveniently clean stains after stains adhere to the inner wall of the condenser tube, thereby avoiding blockage of the condenser tube and ensuring the working efficiency of the condenser tank.
[0006] (2) Technical solution
[0007] In order to achieve the above-mentioned purpose, the main technical solutions adopted by this utility model include:
[0008] A blockage-proof condensate tank comprises a condensate tank body, a conversion mechanism and a dredging mechanism, wherein the upper portion of the condensate tank body is connected to the dredging mechanism via the conversion mechanism;
[0009] The condensate tank body includes a tank body, a feed cover, a discharge cover, a partition and a condenser pipe. The upper part of the tank body is detachably connected to the feed cover, the lower part of the tank body is detachably connected to the discharge cover, both ends of the tank body are fixedly connected to the partition, a plurality of condenser pipes are arranged inside the tank body, and the condenser pipes are fixedly connected to the partition. The feed cover is connected to the discharge cover through the plurality of condenser pipes, and the feed cover is connected to one side of the conversion mechanism.
[0010] The dredging mechanism includes a mounting plate, a sliding rod, a top plate, a linear driving component, a slide plate and a dredging component. The mounting plate is connected to the other side of the conversion mechanism. The mounting plate is connected to the top plate through the sliding rod. The linear driving component is installed on the top plate. The linear driving component is linearly driven and connected to the upper surface of the slide plate. The slide plate is slidably connected to the sliding rod. Several dredging components are provided on the lower surface of the slide plate.
[0011] Furthermore, the clearing member includes a push rod and a cleaning brush, the top of the push rod is fixedly connected to the lower surface of the slide, and the cleaning brush is installed on the bottom of the push rod.
[0012] Furthermore, the mounting plate is provided with a plurality of sliding holes, and one of the push rods is slidably connected to one of the sliding holes.
[0013] Furthermore, a receiving groove is provided at the lower portion of the mounting plate.
[0014] Furthermore, the conversion mechanism includes a fixed plate, a rotating drive member and a conversion plate, the fixed plate is fixedly connected to the outer surface of the tank body, the rotating drive member is installed on the lower surface of the fixed plate, the upper part of the fixed plate is rotatably connected to the conversion plate, the rotating drive member is drivingly connected to the conversion plate, one side of the conversion plate is fixedly connected to the feed cover, and the other side of the conversion plate is fixedly connected to the mounting plate.
[0015] Furthermore, a avoidance hole is provided on the other side of the conversion plate, and the avoidance hole is provided below the clearing member.
[0016] Furthermore, a liquid inlet pipe is provided on one side of the tank body, and the liquid outlet pipe is provided on the other side of the tank body.
[0017] Furthermore, it also includes a support frame, and the outer surface of the tank body is fixedly connected to the support frame.
[0018] Furthermore, it also includes a controller, which is electrically connected to the conversion mechanism and the dredging mechanism respectively.
[0019] (3) Beneficial effects
[0020] The beneficial effects of the present invention are as follows: during actual production and use, when it is necessary to condense excess steam and condensed water, the steam and condensed water can be introduced into the feed cover, and then the steam and condensed water enter the condenser tube for complete condensation, and then the condensed water is discharged through the discharge cover. When stains appear on the inner wall of the condenser tube, the feed cover can be removed, and then the conversion mechanism can be operated to drive the mounting plate to move to the upper part of the tank body, and then the linear drive member can be operated to drive the slide plate to move downward, and the clearing member can be inserted into the condenser tube respectively, and the inner wall of the condenser tube can be cleaned. After the cleaning is completed, the slide plate can be driven to reset, and the feed cover can be driven to move to the upper part of the tank body through the conversion mechanism, thereby better processing the steam and condensed water, and more conveniently cleaning the stains after they adhere to the inner wall of the condenser tube, thereby avoiding blockage of the condenser tube and ensuring the working efficiency of the condenser tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall structure of the anti-blocking condensate tank according to an embodiment of the present utility model;
[0022] Figure 2 This is a front view of the overall structure of the anti-blocking condensate tank according to an embodiment of the present utility model;
[0023] Figure 3 This is a schematic diagram of the overall structure bottom of the anti-blocking condensate tank according to an embodiment of the present utility model;
[0024] Figure 4 This is a cross-sectional view of the overall structure of the anti-blocking condensate tank according to an embodiment of the present utility model;
[0025] [Description of Reference Numerals]
[0026] Feed cover 1, tank body 2, liquid inlet pipe 3, liquid outlet pipe 4, discharge cover 5, support frame 6, rotating drive part 7, conversion plate 8, mounting plate 9, push rod 10, slide bar 11, slide plate 12, top plate 13, linear drive part 14, fixed plate 15, cleaning brush 16, condenser 17, partition 18. DETAILED DESCRIPTION
[0027] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation methods in conjunction with the accompanying drawings.
[0028] Please refer to Figures 1 to 4 As shown, the anti-blocking condensate tank of the present invention comprises a condensate tank body, a conversion mechanism and a dredging mechanism, wherein the upper portion of the condensate tank body is connected to the dredging mechanism via the conversion mechanism;
[0029] The condensation tank body includes a tank body 2, a feed cover 1, a discharge cover 5, a partition 18 and a condensation pipe 17. The upper part of the tank body 2 is detachably connected to the feed cover 1, and the lower part of the tank body 2 is detachably connected to the discharge cover 5. Both ends of the tank body 2 are fixedly connected to the partition 18. Several condensation pipes 17 are arranged inside the tank body 2, and the condensation pipes 17 are fixedly connected to the partition 18. The feed cover 1 is connected to the discharge cover 5 through several condensation pipes 17, and the feed cover 1 is connected to one side of the conversion mechanism.
[0030] The dredging mechanism includes a mounting plate 9, a sliding rod 11, a top plate 13, a linear driving component 14, a slide plate 12 and a dredging component. The mounting plate 9 is connected to the other side of the conversion mechanism. The mounting plate 9 is connected to the top plate 13 through the sliding rod 11. The linear driving component 14 is installed on the top plate 13. The linear driving component 14 is linearly driven and connected to the upper surface of the slide plate 12. The slide plate 12 is slidably connected to the sliding rod 11. A plurality of dredging components are provided on the lower surface of the slide plate 12.
[0031] The working principle of the present invention is as follows: during actual production and use, when it is necessary to condense excess steam and condensed water, the steam and condensed water can be introduced into the feed cover 1, and then the steam and condensed water enter the condenser tube 17 for complete condensation, and then the condensed water is discharged through the discharge cover 5. When stains appear on the inner wall of the condenser tube 17, the feed cover 1 can be disassembled, and then the conversion mechanism is operated to drive the mounting plate 9 to move to the upper part of the tank body 2, and then the linear drive member 14 is operated to drive the slide plate 12 to move downward, and the clearing members are respectively inserted into the inside of the condenser tube 17, and the inner wall of the condenser tube 17 is cleaned. After the cleaning is completed, the slide plate 12 can be driven to reset, and the feed cover 1 can be driven to move to the upper part of the tank body 2 through the conversion mechanism.
[0032] Furthermore, the clearing member includes a push rod 10 and a cleaning brush 16 . The top of the push rod 10 is fixedly connected to the lower surface of the slide 12 , and the cleaning brush 16 is installed at the bottom of the push rod 10 .
[0033] As can be seen from the above description, the slide plate 12 is conducive to driving the push rod 10 to allow the cleaning brush 16 to enter the interior of the condenser tube 17 and scrub the inner wall of the condenser tube 17 through the cleaning brush 16 .
[0034] Furthermore, a plurality of sliding holes are provided on the mounting plate 9, and one of the push rods 10 is slidably connected to one of the sliding holes.
[0035] As can be seen from the above description, it is beneficial for the push rod 10 to slide in the sliding hole when moving, which is beneficial for improving the stability of the push rod 10 when moving.
[0036] Furthermore, a receiving groove is provided at the lower portion of the mounting plate 9 .
[0037] As can be seen from the above description, it is beneficial to accommodate the unused cleaning brush 16 through the accommodating groove, thereby avoiding interference between the cleaning brush 16 and the tank body 2 during conversion.
[0038] Furthermore, the conversion mechanism includes a fixed plate 15, a rotating drive member 7 and a conversion plate 8. The fixed plate 15 is fixedly connected to the outer surface of the tank body 2, the rotating drive member 7 is installed on the lower surface of the fixed plate 15, the upper part of the fixed plate 15 is rotatably connected to the conversion plate 8, the rotating drive member 7 is drivingly connected to the conversion plate 8, one side of the conversion plate 8 is fixedly connected to the feed cover 1, and the other side of the conversion plate 8 is fixedly connected to the mounting plate 9.
[0039] From the above description, it can be seen that when the condenser 17 needs to be cleaned, the rotating drive member 7 can be operated to make the rotating drive member 7 drive the conversion plate 8 to rotate, and then the conversion plate 8 drives the feed cover 1 to move away from the upper part of the tank body 2, and makes the mounting plate 9 reach the upper part of the open tank body 2, and then the condenser 17 is cleaned through various clearing parts.
[0040] Furthermore, a avoidance hole is provided on the other side of the conversion plate 8, and the avoidance hole is provided below the dredging member.
[0041] From the above description, it can be seen that it is helpful to avoid the conversion plate 8 affecting the operation of the dredging component.
[0042] Furthermore, a liquid inlet pipe 3 is provided on one side of the tank body 2 , and a liquid outlet pipe 4 is provided on the other side of the tank body 2 .
[0043] From the above description, it can be seen that it is beneficial to introduce cooling water into the interior of the tank body 2 through the liquid inlet pipe 3 to cool the condenser 17, and discharge the water through the liquid outlet pipe 4.
[0044] Furthermore, a support frame 6 is included, and the outer surface of the tank body 2 is fixedly connected to the support frame 6.
[0045] From the above description, it can be seen that it is beneficial to support the entire device through the support frame 6.
[0046] Furthermore, it also includes a controller, which is electrically connected to the conversion mechanism and the dredging mechanism respectively.
[0047] As can be seen from the above description, it is more convenient for the user to control the entire device.
[0048] Example 1
[0049] Please refer to Figures 1 to 4, a blockage-proof condensate tank, comprising a condensate tank body, a conversion mechanism and a dredging mechanism, wherein the upper portion of the condensate tank body is connected to the dredging mechanism through the conversion mechanism;
[0050] The condensate tank body includes a tank body 2, a feed cover 1, a discharge cover 5, a partition 18 and a condensation pipe 17. The upper part of the tank body 2 is detachably connected to the feed cover 1 by bolts, and the lower part of the tank body 2 is detachably connected to the discharge cover 5 by bolts. Both ends of the tank body 2 are fixedly connected to the partition 18 and welded. Several condensation pipes 17 are arranged inside the tank body 2, and the condensation pipes 17 are fixedly connected to the partition 18 and welded. The feed cover 1 is connected to the discharge cover 5 through several condensation pipes 17, and the feed cover 1 is connected to one side of the conversion mechanism.
[0051] The dredging mechanism includes a mounting plate 9, a slide rod 11, a top plate 13, a linear drive member 14, a slide plate 12 and a dredging member. The mounting plate 9 is connected to the other side of the conversion mechanism. The mounting plate 9 is connected to the top plate 13 through the slide rod 11. The linear drive member 14 is installed on the top plate 13 by bolts. The linear drive member 14 is linearly driven and connected to the upper surface of the slide plate 12. The slide plate 12 is slidably connected to the slide rod 11. A plurality of dredging members are provided on the lower surface of the slide plate 12.
[0052] The dredging member includes a push rod 10 and a cleaning brush 16. The top of the push rod 10 is fixedly connected to the lower surface of the slide 12 by welding, and the cleaning brush 16 is installed at the bottom of the push rod 10.
[0053] The cleaning brush 16 is a rubber cleaning brush;
[0054] The mounting plate 9 is provided with a plurality of sliding holes, and one of the push rods 10 is slidably connected to one of the sliding holes;
[0055] The lower part of the mounting plate 9 is provided with a receiving groove;
[0056] The conversion mechanism includes a fixed plate 15, a rotation drive member 7 and a conversion plate 8. The fixed plate 15 is fixedly connected to the outer surface of the tank body 2 and is welded. The rotation drive member 7 is installed on the lower surface of the fixed plate 15 by bolts. The upper part of the fixed plate 15 is rotatably connected to the conversion plate 8. The rotation drive member 7 is drivingly connected to the conversion plate 8. One side of the conversion plate 8 is fixedly connected to the feed cover 1 and is welded. The other side of the conversion plate 8 is fixedly connected to the mounting plate 9 and is welded.
[0057] The other side of the conversion plate 8 is provided with an avoidance hole, and the avoidance hole is provided below the dredging member;
[0058] A liquid inlet pipe 3 is provided on one side of the tank body 2, and a liquid outlet pipe 4 is provided on the other side of the tank body 2;
[0059] It also includes a support frame 6, and the outer surface of the tank body 2 is fixedly connected to the support frame 6 by welding;
[0060] It also includes a controller, which is electrically connected to the conversion mechanism and the dredging mechanism respectively;
[0061] The controller model is DATA-7311, and the controller is electrically connected to the linear drive member 14 and the rotation drive member 7 respectively.
[0062] The above shows and describes the basic principles, main features and advantages of the present invention, and the standard parts used in the present invention can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.
[0063] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent transformations made using the contents of the description and drawings of the present invention, or directly or indirectly applied in the relevant technical field, are also included in the patent protection scope of the present invention.
Claims
1. A blockage-proof condensate tank, characterized by: It includes a condensate tank body, a conversion mechanism and a dredging mechanism, wherein the upper portion of the condensate tank body is connected to the dredging mechanism through the conversion mechanism; The condensate tank body includes a tank body, a feed cover, a discharge cover, a partition and a condenser pipe. The upper part of the tank body is detachably connected to the feed cover, the lower part of the tank body is detachably connected to the discharge cover, both ends of the tank body are fixedly connected to the partition, a plurality of condenser pipes are arranged inside the tank body, and the condenser pipes are fixedly connected to the partition. The feed cover is connected to the discharge cover through the plurality of condenser pipes, and the feed cover is connected to one side of the conversion mechanism. The dredging mechanism includes a mounting plate, a sliding rod, a top plate, a linear driving component, a slide plate and a dredging component. The mounting plate is connected to the other side of the conversion mechanism. The mounting plate is connected to the top plate through the sliding rod. The linear driving component is installed on the top plate. The linear driving component is linearly driven and connected to the upper surface of the slide plate. The slide plate is slidably connected to the sliding rod. Several dredging components are provided on the lower surface of the slide plate.
2. The anti-blocking condensate tank according to claim 1, characterized in that: The clearing member includes a pushing rod and a cleaning brush. The top of the pushing rod is fixedly connected to the lower surface of the slide, and the cleaning brush is installed at the bottom of the pushing rod.
3. The anti-blocking condensate tank according to claim 2, characterized in that: A plurality of sliding holes are provided on the mounting plate, and one of the push rods is slidably connected to one of the sliding holes.
4. The anti-blocking condensate tank according to claim 1, characterized in that: The lower part of the mounting plate is provided with an accommodating groove.
5. The anti-blocking condensate tank according to claim 1, characterized in that: The conversion mechanism includes a fixed plate, a rotating drive member and a conversion plate. The fixed plate is fixedly connected to the outer surface of the tank body, the rotating drive member is installed on the lower surface of the fixed plate, the upper part of the fixed plate is rotatably connected to the conversion plate, the rotating drive member is drivingly connected to the conversion plate, one side of the conversion plate is fixedly connected to the feed cover, and the other side of the conversion plate is fixedly connected to the mounting plate.
6. The anti-blocking condensate tank according to claim 5, characterized in that: A avoidance hole is provided on the other side of the conversion plate, and the avoidance hole is provided below the dredging member.
7. The anti-blocking condensate tank according to claim 1, characterized in that: A liquid inlet pipe is provided on one side of the tank body, and a liquid outlet pipe is provided on the other side of the tank body.
8. The anti-blocking condensate tank according to claim 1, characterized in that: It also includes a support frame, and the outer surface of the tank body is fixedly connected to the support frame.
9. The anti-blocking condensate tank according to claim 1, characterized in that: It also includes a controller, which is electrically connected to the conversion mechanism and the dredging mechanism respectively.