Metering and automatic feeding system for soap production

Abstract

The utility model relates to a metering and automatic feeding system for soap production. The technical problems that manual feeding is tedious and errors are large in soap production are solved. According to the technical scheme, a discharging opening is formed in the bottom of an auger and located above a mixing pool, and graded metering feeding devices are evenly arranged above the auger; the graded metering feeding device comprises a storage tank, a weighing plate, a weighing sensor and two electric telescopic rods, a feeding port is formed in the top of the storage tank, a discharging port is formed in the lower end of the storage tank and communicated with the auger, the weighing plate is located in the discharging port, one end of the weighing plate is hinged to the inner side wall of the discharging port, and the two electric telescopic rods are fixedly arranged on the two outer sides of the discharging port. One telescopic end is inserted into the side wall of the discharge port to be in contact with the other end of the weighing plate, and the other telescopic end is obliquely upwards inserted into the side wall of the discharge port from the other side to be in contact with the bottom surface of the weighing plate through the roller. According to the utility model, the automation of material weighing and feeding can be realized, the error is small, and the product quality stability is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of soap production equipment, and particularly relates to a metering automatic feeding system for soap production. Background Art

[0002] When feeding soaps in the daily chemical company's soap production workshop, four to five kinds of raw materials need to be fed in at different stages according to process requirements. The existing feeding method mainly relies on manual weighing, which is a cumbersome process and has large errors, resulting in unstable product quality. Utility Model Content

[0003] The purpose of the utility model is to solve the above technical problems and provide a metering automatic feeding system for soap production.

[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0005] A metering automatic feeding system for soap production includes a plurality of graded metering feeding devices, an auger, a motor, a mixing tank, and a control system. The output shaft of the motor is connected to one end of the auger. The bottom shell of the other end of the auger is provided with a discharge port, the discharge port is located above the mixing tank, and the plurality of graded metering feeding devices are evenly arranged above the auger.

[0006] The graded metering feeding device includes a storage tank, a weighing plate, a weighing sensor, a first electric telescopic rod and a second electric telescopic rod. The top of the storage tank is provided with a feed port, and the lower end is provided with a discharge port. The discharge port is connected to the top plate of the auger. The weighing plate is located in the discharge port, and one end is hinged to the inner side wall of the discharge port by a hinge. The first electric telescopic rod and the second electric telescopic rod are fixed to the top plates of the auger on both sides outside the discharge port through brackets. The telescopic end of the first electric telescopic rod is inserted into the side wall of the discharge port and contacts with the other end of the weighing plate. The weighing sensor is provided on the bottom surface of the weighing plate and contacts with the first electric telescopic rod. The telescopic end of the second electric telescopic rod is inserted into the side wall of the discharge port obliquely upward from the other side. The front end of the second electric telescopic rod is provided with a roller, and the roller contacts the bottom surface of the weighing plate.

[0007] The control system is electrically connected to the motor, the weighing sensor, the first electric telescopic rod, and the second electric telescopic rod respectively.

[0008] Furthermore, the plurality of graded metering feeding devices are used to weigh titanium dioxide, baking soda, sodium silicate, fatty acid, essence, soap particles, zeolite and soap yellow respectively.

[0009] Furthermore, a display screen and a voice alarm module are provided on the outer side wall of the storage tank, and the display screen and the voice alarm module are electrically connected to the control system.

[0010] Compared with the prior art, the beneficial effects of the present invention are:

[0011] 1. The utility model can realize the automation of material weighing and feeding by setting an automatic weighing and feeding device, with small error and improved product quality stability;

[0012] 2. The utility model greatly reduces the workload of operators and improves work efficiency by setting up automatic weighing and feeding devices for different ingredients. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural diagram of the utility model;

[0014] Figure 2 for Figure 1 A partial enlarged schematic diagram of area A in the middle;

[0015] Figure 3 This is a bottom view schematic diagram of the graded metering feeding device of the present utility model;

[0016] In the figure: 1-storage tank, 2-feed port, 3-discharge port, 4-auger, 5-motor, 6-weighing plate; 7-weighing sensor; 8, first electric telescopic rod; 9, hinge; 10, second electric telescopic rod; 11, roller; 12, discharge port; 13, mixing tank. DETAILED DESCRIPTION

[0017] The present invention will be further described below in conjunction with the embodiments and the accompanying drawings.

[0018] A metering and automatic feeding system for soap production includes several graded metering and feeding devices, an auger 4, a motor 5, a mixing tank 13, and a control system. The output shaft of the motor 5 is connected to one end of the auger 4. The bottom shell of the other end of the auger 4 is provided with a discharge port 12. The discharge port 12 is located above the mixing tank 13. The several graded metering and feeding devices are evenly arranged above the auger 4 and are respectively used to weigh titanium dioxide, baking soda, sodium silicate, fatty acids, essence, soap particles, zeolite, and soap yellow.

[0019] The graded metering feeding device includes a storage tank 1, a weighing plate 6, a weighing sensor 7, a first electric telescopic rod 8 and a second electric telescopic rod 10. The top of the storage tank 1 is provided with a feed port 2, the lower end is provided with a discharge port 3, and the outer wall is provided with a display screen and a voice alarm module. The discharge port 3 is connected to the top plate of the auger 4, the weighing plate 6 is located in the discharge port 3, and one end is hinged to the inner side wall of the discharge port 3 by a hinge 9. The first electric telescopic rod 8 and the second electric telescopic rod 10 are fixed to the top plate of the auger 4 on both sides outside the discharge port 3 through a bracket. The telescopic end of the first electric telescopic rod 8 is inserted into the side wall of the discharge port 3 and contacts the other end of the weighing plate 6. The weighing sensor 7 is provided on the bottom surface of the weighing plate 6 and contacts with the first electric telescopic rod 8. The telescopic end of the second electric telescopic rod 10 is inserted into the side wall of the discharge port 3 obliquely upward from the other side. The front end of the second electric telescopic rod 10 is provided with a roller 11, and the roller 11 contacts the bottom surface of the weighing plate 6;

[0020] The control system is electrically connected to the motor 5, the weighing sensor 7, the first electric telescopic rod 8, the second electric telescopic rod 10, the display screen, and the voice alarm module respectively.

[0021] The working process of this utility model is as follows:

[0022] When the utility model is used, first set the feeding weight of the corresponding material in each graded metering feeding device, turn on the motor 5, drive the auger 4 to rotate, and then add titanium dioxide, baking soda, sodium carbonate, fatty acids, essences, soap particles, zeolite and soap yellow and other ingredients from the feed port 2 to the storage tank 1, and the materials fall on the weighing plate 6. The weighing sensor 7 collects the weight of the material in real time and transmits it to the control system. When the material weight reaches the preset value, the voice alarm module issues a voice prompt and stops feeding. At this time, the control system controls the first electric telescopic The rod 8 contracts and breaks away from the weighing plate 6, causing the weighing plate 6 to rotate downward around the hinge 9 to a vertical state. The material falls into the shell of the auger 4 and is pushed forward by the auger 4, and finally enters the mixing tank 13 from the discharge port 12. Then the control system controls the second electric telescopic rod 10 to extend, and the second electric telescopic rod 10 applies a top force to the weighing plate 6, and rolls the weighing plate 6 to a horizontal state through the roller 11. After that, the first electric telescopic rod 8 extends and contacts the weighing sensor 7, propping up the weighing plate 6, and the next weighing operation is carried out again;

[0023] The above-mentioned actions are repeated for weighing and feeding of various ingredients, and finally all enter the mixing tank 13 from the discharge port 12 along the auger 4, and enter the next operation process to complete the weighing and feeding process in soap making. The whole process is highly intelligent and the weighing error is small, which greatly improves the work efficiency and quality of soap making and reduces the work intensity.

Claims

1. A metering automatic feeding system for soap production, characterized in that: The invention comprises a plurality of graded metering feeding devices, an auger (4), a motor (5), a mixing tank (13) and a control system, wherein the output shaft of the motor (5) is connected to one end of the auger (4), and a discharge port (12) is provided on the bottom shell of the other end of the auger (4), and the discharge port (12) is located above the mixing tank (13). The plurality of graded metering feeding devices are evenly arranged above the auger (4); The grading metering feeding device comprises a storage tank (1), a weighing plate (6), a weighing sensor (7), a first electric telescopic rod (8) and a second electric telescopic rod (10). The top of the storage tank (1) is provided with a feed port (2), and the lower end is provided with a discharge port (3). The discharge port (3) is communicated with the top plate of the auger (4). The weighing plate (6) is located in the discharge port (3), and one end is hinged to the inner side wall of the discharge port (3) through a hinge (9). The first electric telescopic rod (8) and the second electric telescopic rod (10) are fixed by a bracket. The telescopic end of the first electric telescopic rod (8) is inserted into the side wall of the discharge port (3) and contacts the other end of the weighing plate (6). The weighing sensor (7) is provided on the bottom surface of the weighing plate (6) and contacts the first electric telescopic rod (8). The telescopic end of the second electric telescopic rod (10) is inserted into the side wall of the discharge port (3) from the other side and upwardly obliquely. The front end of the second electric telescopic rod (10) is provided with a roller (11), and the roller (11) contacts the bottom surface of the weighing plate (6). The control system is electrically connected to the motor (5), the weighing sensor (7), the first electric telescopic rod (8), and the second electric telescopic rod (10), respectively.

2. The automatic metering feeding system for soap production according to claim 1, characterized in that: The plurality of graded metering feeding devices are used for weighing titanium dioxide, baking soda, sodium carbonate, fatty acid, essence, soap particles, zeolite and soap yellow respectively.

3. The automatic metering feeding system for soap production according to claim 1, characterized in that: A display screen and a voice alarm module are provided on the outer side wall of the storage tank (1), and the display screen and the voice alarm module are electrically connected to the control system.

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