Chemical feeder with anti-splashing structure
By introducing protective cartridges and guide seats into the chemical feeder, the liquid splashing problem during solid-liquid mixing is solved, and the safety and stability of the chemical feeder is improved.
Patent Information
- Application Number
- CN202422380198.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-09-29
AI Technical Summary
During the chemical feeding process, liquid splashing is likely to occur when solid raw materials and liquid raw materials are mixed, which poses safety hazards and affects the use of chemical feeding machines.
A chemical feeder with a protective mechanism is designed, including a protective cartridge and a guide seat. The protective cartridge is driven by a servo motor to move the protective cartridge upward to block the opening of the mixing cartridge, prevent liquid splashing, and buffer the collision of solid materials through the guide seat.
It effectively prevents the splashing of liquids from everywhere, reduces safety hazards, and improves the safety and operation stability of chemical feeder.
Smart Images

Figure CN223276226U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical feeders, in particular to a chemical feeder with an anti-splashing structure. Background Art
[0002] Chemical safety refers to a series of activities carried out during the chemical production process to prevent and reduce accidents and protect personnel safety and environmental health through scientific management and technical measures. A chemical feeder is a device used to add raw materials to reactors or other equipment in chemical production. It can adapt to the feeding requirements of raw materials of different specifications and types, realize the automation of the entire process, and seamlessly integrate with other production equipment. The mixing barrel is a very common member of the chemical feeder.
[0003] In order to feed the mixed raw materials into the reactor, a chemical feeder is needed for assistance. First, the liquid raw materials are fed into the mixing barrel through the liquid inlet pipe, and then the solid raw materials are fed into it through the opening at the top of the mixing barrel. The driving motor is then started to drive the stirring rod to rotate, so that the solid raw materials and the liquid raw materials are evenly mixed. After that, the mixed raw materials are fed into the reactor through the discharge pipe for chemical production. However, in the process of mixing chemical raw materials, raw materials need to be continuously added to the mixing barrel. However, when the solid raw materials are fed into the mixing barrel, they are likely to cause liquid to splash everywhere when they collide with the liquid raw materials and the water flow, which poses certain safety hazards and thus affects the use of the chemical feeder. Utility Model Content
[0004] The purpose of the utility model is to provide a chemical feeder with an anti-splashing structure to solve the problems raised by the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a chemical feeder with an anti-splash structure, comprising a mixing barrel, a driving motor and a stirring rod, the middle part of the top end of the mixing barrel is connected to the driving motor through a support plate, and the output end of the driving motor is docked with a stirring rod, the two sides of the bottom end of the mixing barrel are docked with discharge pipes, and the inner wall of the mixing barrel is connected to the liquid inlet pipe through a mounting seat, the outer wall of the mixing barrel is provided with a protective mechanism, and the protective mechanism includes a protective barrel connected to the mixing barrel, the top end of the outer wall of the driving motor is connected to a guide seat through a column, the middle part of the outer wall of the mixing barrel is welded with a support platform, and a servo motor is installed on one side of the bottom end of the support platform, and the output end of the servo motor is docked with a first synchronous gear, and the first synchronous gear is connected to the second synchronous gear through a synchronous toothed belt.
[0006] Preferably, a first threaded rod is welded to the top end of the first synchronous gear, and a second threaded rod is welded to the top end of the second synchronous gear.
[0007] Preferably, the outer wall of the first threaded rod is threadedly connected to a first threaded barrel, and the outer wall of the second threaded rod is threadedly connected to a second threaded barrel.
[0008] Preferably, a limiting seat is welded to the middle of the outer wall of the first threaded barrel and the second threaded barrel, and the top ends of the first threaded barrel and the second threaded barrel are connected to the protective barrel.
[0009] Preferably, a fixing rod is slidably connected inside the limiting seat, and the bottom end of the fixing rod is welded to the support platform.
[0010] Preferably, the bottom end of the second synchronous gear is connected to the support platform through a bearing seat, and the bottom end of the stirring rod is connected to the mixing barrel through a bearing seat.
[0011] Compared with the prior art, the beneficial effects of the present invention are as follows: when the chemical feeder with an anti-splash structure is used, the protective tube is moved up to a specified height through the protective mechanism, thereby blocking the area around the opening above the mixing tube. When the fixed material collides with the liquid material and causes liquid splashing, it is blocked by the protective tube to prevent the chemical liquid from splashing everywhere and increasing safety hazards. When the solid chemical material collides with the guide seat, it will be buffered by the guide seat, thereby reducing the splash height of the liquid when the solid material collides with the liquid material, thereby facilitating buffering and preventing liquid splashing when the chemical feeder is in use. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the main three-dimensional structure of the utility model;
[0013] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model from a top view;
[0014] Figure 3 This is a schematic diagram of the three-dimensional cutaway structure of the utility model;
[0015] Figure 4 This is a schematic diagram of the three-dimensional cross-section structure of the mixing barrel of the utility model;
[0016] Figure 5 This is a schematic diagram of the three-dimensional structure of the protective mechanism of the utility model;
[0017] Figure 6 This is a schematic diagram of the three-dimensional structure of the fixing rod of the utility model.
[0018] In the figure: 1. mixing barrel; 2. driving motor; 3. stirring rod; 4. discharge pipe; 5. liquid inlet pipe; 6. protective mechanism; 601. protective barrel; 602. guide seat; 603. support platform; 604. servo motor; 605. first synchronous gear; 606. synchronous toothed belt; 607. second synchronous gear; 608. first threaded rod; 609. first threaded barrel; 610. second threaded rod; 611. second threaded barrel; 612. limit seat; 613. fixing rod. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0020] See also Figures 1-6The utility model provides a technical solution: a chemical feeder with an anti-splash structure, comprising a mixing barrel 1, a driving motor 2 and a stirring rod 3. The middle part of the top of the mixing barrel 1 is connected to the driving motor 2 through a support plate, and the output end of the driving motor 2 is connected to the stirring rod 3. The bottom end of the mixing barrel 1 is connected to a discharge pipe 4 on both sides, and the inner wall of the mixing barrel 1 is connected to the liquid inlet pipe 5 through a mounting seat. The outer wall of the mixing barrel 1 is provided with a protective mechanism 6, and the protective mechanism 6 includes a protective barrel 601 connected to the mixing barrel 1, the top end of the outer wall of the driving motor 2 is connected to a guide seat 602 through a column, a support platform 603 is welded to the middle part of the outer wall of the mixing barrel 1, and a servo motor 604 is installed on one side of the bottom end of the support platform 603, and the output end of the servo motor 604 is connected to a first synchronous gear 605, and the first synchronous gear 605 is connected to a second synchronous gear 607 through a synchronous toothed belt 606; a first threaded rod 608 is welded to the top of the first synchronous gear 605, and the second synchronous gear 607 is connected to the second synchronous gear 607 through a synchronous toothed belt 606; a first threaded rod 608 is welded to the top of the first synchronous gear 605, and a second threaded rod 608 is welded to the top of the first synchronous gear 605. A second threaded rod 610 is welded to the top of the second synchronous gear 607; the outer wall of the first threaded rod 608 is threadedly connected to the first threaded cylinder 609, and the outer wall of the second threaded rod 610 is threadedly connected to the second threaded cylinder 611; a limiting seat 612 is welded to the middle of the outer wall of the first threaded cylinder 609 and the second threaded cylinder 611, and the tops of the first threaded cylinder 609 and the second threaded cylinder 611 are both connected to the protective cylinder 601; a fixed rod 613 is slidably connected inside the limiting seat 612, and the bottom end of the fixed rod 613 is welded to the support platform 603; the bottom end of the second synchronous gear 607 is connected to the support platform 603 through a bearing seat, and the bottom end of the stirring rod 3 is connected to the mixing cylinder 1 through a bearing seat; the liquid inlet pipe 5 and the mounting seat are in sliding connection, and the mixing cylinder 1 and the protective cylinder 601 are in sliding connection. The interior of the second synchronous gear 607 is connected to the synchronous toothed belt 606, the guide seat 602 is conical, and the outer wall of the liquid inlet pipe 5 is connected to the protective cylinder 601.
[0021] During specific implementation, in the process of feeding raw materials into the reactor through the chemical feeder, in order to prevent the liquid caused by the collision between solid and liquid from splashing out of the mixing barrel 1, since the bottom end of the liquid inlet pipe 5 is located inside the mixing barrel 1, when the liquid material is transported through the liquid inlet pipe 5, the liquid material will directly enter the bottom end of the inner wall of the mixing barrel 1, and then the liquid chemical raw materials can be transported smoothly. Then, the servo motor 604 on the support platform 603 is started, and since the output end of the servo motor 604 is connected to the first synchronous gear 605, the servo motor 604 starts to drive the first synchronous gear 605 to rotate, and since the first synchronous gear 605 is connected to the second synchronous gear 607 through the synchronous toothed belt 606, when the first synchronous gear 605 rotates, it will drive the second synchronous gear 607 to rotate together through the synchronous toothed belt 606. Then, the first synchronous gear 605 rotates to drive the first threaded rod 608 to rotate, and the second synchronous gear 607 rotates to drive the second threaded rod 610 to rotate;
[0022] Since the first threaded rod 608 is threadedly connected to the first threaded cylinder 609, and the second threaded rod 610 is threadedly connected to the second threaded cylinder 611, the rotation of the first threaded rod 608 causes the first threaded cylinder 609 to move upward, and the rotation of the second threaded rod 610 causes the second threaded cylinder 611 to move upward. Then, the upward movement of the first threaded cylinder 609 and the second threaded cylinder 611 generates an upward thrust on the protective cylinder 601, causing the protective cylinder 601 to move upward. Moreover, since the outer walls of the first threaded cylinder 609 and the second threaded cylinder 611 are both connected to the limiting seat 612, the limiting seat 612 slides along the fixing rod 613, thereby guiding the movement of the first threaded cylinder 609 and the second threaded cylinder 611, causing the protective cylinder 601 to move upward stably.
[0023] Until the protective cylinder 601 moves to the specified height, it blocks the area around the opening above the mixing cylinder 1. When the fixed material collides with the liquid material in the mixing cylinder 1, causing liquid splashing, it is blocked by the protective cylinder 601 to prevent the chemical liquid from splashing everywhere and increasing safety hazards. In addition, when solid chemical materials are added, because they are conical with the guide seat 602, the solid chemical materials that collide with the guide seat 602 will be buffered, thereby reducing the height of the liquid splashing when the solid material collides with the liquid material, thereby facilitating buffering and preventing liquid splashing when the chemical feeder is in use.
[0024] To sum up, when this chemical feeder with an anti-splash structure is used, the liquid raw material is first fed into the mixing barrel 1 through the liquid inlet pipe 5, and then the solid raw material is fed into it through the opening at the top of the mixing barrel 1, and then the drive motor 2 is started to drive the stirring rod 3 to rotate, so that the solid raw material and the liquid raw material are evenly mixed, and then the mixed raw materials are fed into the reactor through the discharge pipe 4 for chemical production. This is the existing technology and will not be elaborated on here. The guide seat 602 in the protective mechanism 6 is used to reduce the splash height of the liquid during solid-liquid collision, and the protective cylinder 601 is moved up to a specified height. Then, when the collision of the solid and liquid causes liquid splashing, it is blocked by the protective cylinder 601, thereby preventing the chemical liquid from splashing everywhere and increasing safety hazards. The content not described in detail in this description belongs to the existing technology known to professional and technical personnel in this field.
[0025] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A chemical feeder with an anti-splash structure, comprising a mixing drum (1), a drive motor (2) and a stirring rod (3), characterized in that: The middle part of the top of the mixing barrel (1) is connected to a driving motor (2) through a support plate, and the output end of the driving motor (2) is connected to a stirring rod (3), the two sides of the bottom end of the mixing barrel (1) are connected to discharge pipes (4), and the inner wall of the mixing barrel (1) is connected to a liquid inlet pipe (5) through a mounting seat, the outer wall of the mixing barrel (1) is provided with a protective mechanism (6), and the protective mechanism (6) includes a protective barrel (601) connected to the mixing barrel (1), the top of the outer wall of the driving motor (2) is connected to a guide seat (602) through a column, the middle part of the outer wall of the mixing barrel (1) is welded with a support platform (603), and a servo motor (604) is installed on one side of the bottom end of the support platform (603), and the output end of the servo motor (604) is connected to a first synchronous gear (605), and the first synchronous gear (605) is connected to a second synchronous gear (607) through a synchronous toothed belt (606).
2. The chemical feeder with an anti-splash structure according to claim 1, characterized in that: A first threaded rod (608) is welded to the top of the first synchronous gear (605), and a second threaded rod (610) is welded to the top of the second synchronous gear (607).
3. The chemical feeder with an anti-splash structure according to claim 2, characterized in that: The outer wall of the first threaded rod (608) is threadedly connected to a first threaded barrel (609), and the outer wall of the second threaded rod (610) is threadedly connected to a second threaded barrel (611).
4. The chemical feeder with an anti-splash structure according to claim 3, characterized in that: A limiting seat (612) is welded to the middle of the outer wall of the first threaded barrel (609) and the second threaded barrel (611), and the top ends of the first threaded barrel (609) and the second threaded barrel (611) are connected to the protective barrel (601).
5. The chemical feeder with an anti-splash structure according to claim 4, characterized in that: A fixing rod (613) is slidably connected inside the limiting seat (612), and the bottom end of the fixing rod (613) is welded to the supporting platform (603).
6. The chemical feeder with an anti-splash structure according to claim 1, characterized in that: The bottom end of the second synchronous gear (607) is connected to the support platform (603) via a bearing seat, and the bottom end of the stirring rod (3) is connected to the mixing barrel (1) via a bearing seat.