Water reducing agent production reaction kettle convenient to clean
By introducing a grinding module and a removable stir frame structure into the reactor for water reducing agent production, the problem of inconvenience is solved, and the uniformity of reactants and the convenient cleaning of the device is achieved.
Patent Information
- Application Number
- CN202422361138.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-09-27
AI Technical Summary
There is a problem that the existing water reducing agent production reactor is cleaned and the cleaning brush blocks the maintenance personnel and is inconvenient to refine the reactants.
A reactor structure including a mounting plate, a mixing drum, a grinding module and a mixing module is designed to refine raw materials through the combination of the grinding block and the power shaft, and to facilitate cleaning through a detachable mixing frame and bristle structure.
The uniformity and consistency of reactants are achieved, while facilitating the disassembly and cleaning of the device, improving the user experience.
Smart Images

Figure CN223276265U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reactors, in particular to a reactor for producing a water reducing agent which is easy to clean. Background Art
[0002] Reactors are used in the production of water reducers, a concrete admixture that reduces mixing water consumption while maintaining the slump of concrete. For example, Publication No. CN215611562U describes a "reactor for producing water reducers that is easy to clean, particularly relating to the technical field of reactors, comprising a reactor body and a lid, the lid being equipped with a drive motor, the output end of which being provided with a rotating shaft, the rotating shaft being provided with a stirring paddle, a feed pipe being integrally provided on the outer wall of the reactor body, the rotating shaft being provided with two upper and lower first mounting holes perpendicular to the stirring shaft, each of which being provided with a cleaning brush."
[0003] The above-mentioned device "has a better technical effect of cleaning the inner wall of the reactor", but when in use, the cleaning brush and its threaded connectors are located inside the reactor. When disassembled later, the reactor will block the maintenance personnel, and it is inconvenient to refine the reactants, which may lead to uneven reaction. Utility Model Content
[0004] The purpose of the utility model is to provide a reactor for producing a water reducing agent which is easy to clean, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A reactor for producing a water reducing agent that is easy to clean comprises a mounting plate, a vertical plate fixedly connected to the upper surface of the mounting plate, a mounting seat fixedly connected to the side surface of the vertical plate, and a mixing drum detachably connected to the upper surface of the mounting plate;
[0007] The upper surface of the mixing drum is movably connected to a grinding module, the upper surface of the grinding module is fixedly connected to a reduction box, and the output end of the reduction box is provided with a mixing module.
[0008] Furthermore, the lower surface of the mounting plate is fixedly connected with a support leg, the lower surface of the mounting plate is threadedly connected with a No. 1 bolt, and the mounting plate and the mixing drum are detachably connected via the No. 1 bolt.
[0009] Furthermore, an outer edge is fixedly connected to the outer surface of the mixing drum near the upper end, and a discharge pipe is embedded and fixedly connected to the lower surface of the mixing drum.
[0010] Furthermore, a power motor is fixedly connected to the lower surface of the mounting seat, a screw rod is fixedly connected to the output end of the power motor, and the screw rod is rotatably connected to the mounting seat.
[0011] Furthermore, the grinding module includes an upper cover, which is movably connected to the upper surface of the mixing drum, and the lower surface of the upper cover is fixedly connected to a limiting rod. The upper surface of the upper cover is detachably connected to a fixing seat, and the upper surface of the fixing seat is fixedly connected to a feeding drum. The reduction gearbox and the fixing seat are fixedly connected, and the discharging drum is fixedly connected to the upper surface of the upper cover near the center position. The internal rotation of the discharging drum is connected to a grinding block, and a discharging hole is opened on the lower surface of the discharging drum.
[0012] Furthermore, a stepping motor is fixedly connected to the front surface of the reduction box.
[0013] Furthermore, the mixing module includes a power shaft, which is fixedly connected to the output end of the reduction gearbox, the outer surface of the power shaft is interference-connected with a No. 1 seat bearing, the inner bottom surface of the mixing drum is fixedly connected with a No. 2 seat bearing, the inner ring part of the No. 2 seat bearing is fixedly connected to the limiting shaft, the limiting shaft is inserted into the interior of the power shaft, the mounting frame is detachably connected to the outer surface of the power shaft, the outer surface of the mounting frame is threadedly connected with a No. 2 bolt, the outer surface of the mounting frame is nested and slidably connected with a mixing frame, the brush holder is detachably connected to the outer surface of the mixing frame near the inner wall of the mixing drum, the outer surface of the brush holder is fixedly connected with bristles, and the outer surface of the mixing frame is threadedly connected with a No. 3 bolt.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] 1. The raw materials enter the discharging barrel from the end of the feeding barrel. The grinding block is fixedly connected to the power shaft. The reduction box cooperates with the power shaft to drive the grinding block to rotate, so that the grinding block cooperates with the discharging barrel to grind the raw materials. The refined raw materials enter the mixing barrel from the discharging hole to ensure the uniformity and consistency of the reactants.
[0016] 2. When the upper cover rises, the power shaft slides along the limit shaft, which facilitates the separation of the mounting frame and the mixing drum, so that the mounting frame and the components connected to the mounting frame are moved to the outside, which is convenient for the later disassembly or maintenance of the mounting frame and the components connected to the mounting frame. When stirring, the brush holder on the mixing frame cooperates with the bristles to scrape the inner wall of the mixing drum, which is convenient for cleaning the inner wall of the mixing drum. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the installation disk structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the split structure of the stirring module of the utility model;
[0020] Figure 4 It is a schematic diagram of the cross-sectional structure of the grinding module of the present utility model.
[0021] In the figure: 1. Mounting plate; 101. Support leg; 102. Vertical plate; 103. No. 1 bolt; 2. Mixing drum; 201. Outer edge; 202. Discharge pipe; 3. Mounting seat; 301. Power motor; 302. Screw; 4. Grinding module; 401. Upper cover; 402. Limit rod; 403. Discharge drum; 404. Grinding block; 405. Fixed seat; 406. Feeding drum; 5. Gearbox; 501. Stepper motor; 6. Mixing module; 601. Power shaft; 602. No. 1 bearing seat; 603. No. 2 bearing seat; 604. Limit shaft; 605. Mounting frame; 606. No. 2 bolt; 607. Mixing frame; 608. Brush seat; 609. Brush bristles; 7. No. 3 bolt. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figure 1-4 In an embodiment of the utility model, a reactor for producing a water reducer that is easy to clean includes a mounting plate 1, the upper surface of the mounting plate 1 is fixedly connected to a vertical plate 102, the side surface of the vertical plate 102 is fixedly connected to a mounting seat 3, the upper surface of the mounting plate 1 is detachably connected to a mixing drum 2, the upper surface of the mixing drum 2 is movably connected to a grinding module 4, the upper surface of the grinding module 4 is fixedly connected to a reduction box 5, and the output end of the reduction box 5 is provided with a stirring module 6.
[0024] Specifically, when in use, the raw materials are ground by the grinding module 4 and put into the mixing drum 2, and are mixed evenly by the stirring module 6 in the mixing drum 2. The mounting plate 1 is used to install the mixing drum 2, and the reduction gear box 5 cooperates with the stepping motor 501 to provide power for the grinding module 4 and the stirring module 6. The stirring module 6 has a quick-disassembly and cleaning structure to optimize the user experience of the device.
[0025] Example 1
[0026] like Figure 1-2As shown, the lower surface of the mounting plate 1 is fixedly connected to the support leg 101, the lower surface of the mounting plate 1 is threadedly connected to the No. 1 bolt 103, the mounting plate 1 and the mixing drum 2 are detachably connected by the No. 1 bolt 103, the outer surface of the mixing drum 2 is fixedly connected to the outer edge 201 near the upper end, and the lower surface of the mixing drum 2 is embedded and fixedly connected to the discharge pipe 202.
[0027] In this embodiment, the support legs 101 are used to support the mounting plate 1, the No. 1 bolts 103 are used to install the mounting plate 1 and the mixing drum 2, and the discharge pipe 202 is used to cooperate with an external valve to discharge the material.
[0028] like Figure 1-2 As shown, an outer edge 201 is fixedly connected to the outer surface of the mixing drum 2 near the upper end, and a discharge pipe 202 is embedded and fixedly connected to the lower surface of the mixing drum 2.
[0029] In this embodiment, when in use, a hole matching the limiting rod 402 is opened on the upper surface of the outer edge 201 to limit the lifting and lowering of the upper cover 401.
[0030] like Figure 1-4 As shown, a power motor 301 is fixedly connected to the lower surface of the mounting seat 3 , a screw rod 302 is fixedly connected to the output end of the power motor 301 , and the screw rod 302 is rotatably connected to the mounting seat 3 .
[0031] In this embodiment, the power motor 301 is started, and the output end of the power motor 301 drives the screw rod 302 to rotate. The upper cover 401 and the screw rod 302 are threadedly connected, so under the push of the thread, the screw rod 302 drives the upper cover 401 to rise and fall.
[0032] Example 2
[0033] On the basis of the first embodiment, in order to make up for the problem in the first embodiment of cleaning the interior of the mixing drum 2 and the inconvenience of disassembling the mixing frame 607.
[0034] like Figure 1-4 As shown, the grinding module 4 includes an upper cover 401, which is movably connected to the upper surface of the mixing drum 2, and the lower surface of the upper cover 401 is fixedly connected to the limiting rod 402. The upper surface of the upper cover 401 is detachably connected to the fixing seat 405, and the upper surface of the fixing seat 405 is fixedly connected to the feeding barrel 406. The reduction gear box 5 and the fixing seat 405 are fixedly connected, and the discharging barrel 403 is fixedly connected to the upper surface of the upper cover 401 near the center position. The internal rotation of the discharging barrel 403 is connected to the grinding block 404, and the lower surface of the discharging barrel 403 is provided with a discharging hole.
[0035] In this embodiment, the feeding barrel 406 is used to feed raw materials, and the raw materials enter the discharge barrel 403 from the end of the feeding barrel 406. The grinding block 404 and the power shaft 601 are fixedly connected. The reduction box 5 cooperates with the power shaft 601 to drive the grinding block 404 to rotate, so that the grinding block 404 cooperates with the discharge barrel 403 to grind the raw materials. The refined raw materials enter the mixing barrel 2 from the discharge hole to ensure the uniformity and consistency of the reactants.
[0036] like Figure 1-4 As shown, the front surface of the reduction gearbox 5 is fixedly connected to the stepper motor 501, the stirring module 6 includes a power shaft 601, the power shaft 601 is fixedly connected to the output end of the reduction gearbox 5, the outer surface of the power shaft 601 is interference connected with the No. 1 seat bearing 602, the inner bottom surface of the mixing drum 2 is fixedly connected with the No. 2 seat bearing 603, the inner ring part of the No. 2 seat bearing 603 is fixedly connected to the limit shaft 604, the limit shaft 604 is inserted into the interior of the power shaft 601, the mounting frame 605 is detachably connected to the outer surface of the power shaft 601, the outer surface of the mounting frame 605 is threadedly connected with the No. 2 bolt 606, the outer surface of the mounting frame 605 is nested and slidably connected with the stirring frame 607, the brush holder 608 is detachably connected to the outer surface of the stirring frame 607 near the inner wall of the mixing drum 2, the outer surface of the brush holder 608 is fixedly connected with the bristles 609, and the outer surface of the stirring frame 607 is threaded with the No. 3 bolt 7.
[0037] In this embodiment, the No. 1 seat bearing 602 limits the position between the power shaft 601 and the discharge barrel 403, and the No. 2 seat bearing 603 limits the position between the limit shaft 604 and the mixing drum 2. When the upper cover 401 rises, the power shaft 601 slides along the limit shaft 604, which is convenient for separating the mounting frame 605 and the mixing drum 2, so that the mounting frame 605 and the components connected to the mounting frame 605 are moved to the outside, which is convenient for later disassembly or maintenance of the mounting frame 605 and the components connected to the mounting frame 605. When stirring, the brush holder 608 on the mixing frame 607 cooperates with the bristles 609 to scrape the inner wall of the mixing drum 2, which is convenient for cleaning the inner wall of the mixing drum 2. Manually rotate the No. 3 bolt 7 so that the No. 3 bolt 7 loses its fixing effect on the mixing frame 607, and the position of the mixing frame 607 can be adjusted, and the position of the bristles 609 can be further adjusted.
[0038] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0039] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A reactor for producing a water reducing agent that is easy to clean, comprising a mounting plate (1), a vertical plate (102) fixedly connected to the upper surface of the mounting plate (1), a mounting seat (3) fixedly connected to the side surface of the vertical plate (102), and a mixing drum (2) detachably connected to the upper surface of the mounting plate (1); It is characterized by: The upper surface of the mixing drum (2) is movably connected to a grinding module (4), the upper surface of the grinding module (4) is fixedly connected to a reduction box (5), the output end of the reduction box (5) is provided with a stirring module (6), and the grinding module (4) comprises: The upper cover (401) is movably connected to the upper surface of the mixing drum (2); the lower surface of the upper cover (401) is fixedly connected to the limit rod (402); the upper surface of the upper cover (401) is detachably connected to the fixing seat (405); the upper surface of the fixing seat (405) is fixedly connected to the feeding drum (406); the reduction box (5) and the fixing seat (405) are fixedly connected; The discharge barrel (403) is fixedly connected to the upper surface of the upper cover (401) near the center. The interior of the discharge barrel (403) is rotatably connected to a grinding block (404). A discharge hole is provided on the lower surface of the discharge barrel (403).
2. The easy-to-clean reactor for water reducing agent production according to claim 1, characterized in that: The lower surface of the mounting plate (1) is fixedly connected to a support leg (101), the lower surface of the mounting plate (1) is threadedly connected to a No. 1 bolt (103), and the mounting plate (1) and the mixing drum (2) are detachably connected via the No. 1 bolt (103).
3. The easy-to-clean reactor for water reducing agent production according to claim 1, characterized in that: An outer edge (201) is fixedly connected to the outer surface of the mixing drum (2) near the upper end, and a discharge pipe (202) is embedded and fixedly connected to the lower surface of the mixing drum (2).
4. The easy-to-clean reactor for water reducing agent production according to claim 1, characterized in that: The lower surface of the mounting seat (3) is fixedly connected to a power motor (301), the output end of the power motor (301) is fixedly connected to a screw rod (302), and the screw rod (302) and the mounting seat (3) are rotatably connected.
5. The easy-to-clean reactor for producing water-reducing agent according to claim 1, characterized in that: A stepping motor (501) is fixedly connected to the front surface of the reduction box (5).
6. The easy-to-clean reactor for producing water reducing agent according to claim 1, characterized in that: The stirring module (6) comprises: A power shaft (601) is fixedly connected to the output end of the reduction gearbox (5); the outer surface of the power shaft (601) is interference-connected with a No. 1 seat bearing (602); the inner bottom surface of the mixing drum (2) is fixedly connected with a No. 2 seat bearing (603); the inner ring portion of the No. 2 seat bearing (603) is fixedly connected to a limiting shaft (604); and the limiting shaft (604) is inserted into the interior of the power shaft (601); A mounting frame (605) is detachably connected to the outer surface of the power shaft (601), wherein the outer surface of the mounting frame (605) is threadedly connected to a second bolt (606), and the outer surface of the mounting frame (605) is nested and slidably connected to a stirring frame (607); The brush holder (608) is detachably connected to the outer surface of the mixing frame (607) near the inner wall of the mixing drum (2), the outer surface of the brush holder (608) is fixedly connected with bristles (609), and the outer surface of the mixing frame (607) is threadedly connected with a No. 3 bolt (7).