Special double-shaft crusher for solid waste

By designing a special double-shaft crusher for solid waste, using a double-shaft crushing structure and crushing adjustment components, the problem of difficult to tear off soft materials and hard objects in existing roller crushers is solved, and efficient crushing and safe operation are achieved.

CN223276314UActive Publication Date: 2025-08-29金茂(普宁)生态科技有限公司
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Patent Information

Application Number
CN202421424875.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-08-29
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

When existing roller crushers deal with solid waste, soft or tough materials are difficult to be effectively tear apart, resulting in insufficient fine materials and hard objects easily cause jamming machines, which are cumbersome to operate and pose safety hazards.

Method used

A special double-axis crusher for solid waste is designed, adopting a double-axis crushing structure, combining the crushing shell, feed hopper, drop hopper, left crushing roller, right crushing roller, crushing roller transmission assembly and crushing adjustment assembly, and the crushing bracket is driven to lift and lower the crushing bracket, and crushing solid waste is crushed with the crushing bracket and crushing roller to effectively tear the soft or tough materials, and there is no need to stop the machine to clean it when encountering hard objects.

Benefits of technology

It improves crushing efficiency, ensures that the material fineness meets the dimensional requirements, avoids the phenomenon of jamming, is easy to operate and improves safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a special double-shaft crusher for solid waste, which comprises a machine frame and a crushing device arranged on the machine frame, the crushing device comprises a crushing shell, a feeding hopper, a blanking hopper, a left crushing roller, a right crushing roller, a crushing roller transmission assembly, a crushing limiting assembly and a crushing adjusting assembly, the left crushing roller and the right crushing roller are arranged in the crushing shell, the crushing adjusting assembly comprises a crushing support and a lifting support, the lifting support is fixed to the rack, the crushing support is arranged on a lifting rod of the lifting support and located between the left crushing roller and the right crushing roller, and a first crushing area is formed between the crushing support and the left crushing roller; a second crushing area is formed between the crushing bracket and the right crushing roller; wherein the lifting support is used for driving the crushing support to do up-down lifting motion, and the crushing support is used for being matched with the left crushing roller or the right crushing roller to crush solid garbage in the first crushing area or the second crushing area. The problem that the machine is blocked by a hard object is effectively avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of crushers, in particular to a double-shaft crusher special for solid waste. Background Art

[0002] In the existing technology, roller crusher is one of the most commonly used crushers. It is widely used in crushing medium-hardness materials in industrial sectors such as cement, chemical, electric power, metallurgy, building materials, and refractory materials. Roller crushers are often divided into single-shaft crushers, double-shaft crushers, and multi-shaft crushers.

[0003] At present, the double-shaft crusher adopts the arrangement of double-shaft toothed knife rollers to achieve the purpose of crushing. Due to the complex composition of solid waste materials, they often contain soft or tough materials such as woven bags, clothes or quilts. In the double-shaft crusher, these soft or tough materials are flexible and are not torn or broken by the toothed knife. They are dropped by the double-shaft rollers in the same straight line, so that the material coming out is not fine enough, resulting in the problem of not meeting the requirements of the later processing size. At the same time, when encountering hard objects such as thick steel plates and steel balls, it is easy to cause the machine to jam. It is necessary to stop the machine to clean the materials in the bucket before continuing to use. The operation is cumbersome and inconvenient, and it also brings safety hazards and poor practicality.

[0004] Regarding the related technology, the existing roller crusher has the problem that the materials processed do not meet the size requirements and are easily jammed when encountering hard objects. There is still a lack of better technical solutions. Utility Model Content

[0005] In view of this, it is necessary to provide a double-shaft crusher specifically for solid waste, so as to at least solve the problem in the related art that the materials processed by the existing roller crusher do not meet the size requirements and the machine is easily stuck when encountering hard objects.

[0006] An embodiment of the present application provides a double-shaft crusher for solid waste, which includes a frame and a crushing device arranged on the frame, the crushing device including a crushing shell, a feed hopper, a drop hopper, a left crushing roller, a right crushing roller, a crushing roller transmission assembly, a crushing limit assembly and a crushing adjustment assembly, the crushing shell is a hollow structure, the left crushing roller and the right crushing roller are arranged inside the crushing shell, the crushing adjustment assembly includes a crushing bracket and a lifting bracket, the lifting bracket is fixed to the frame, the crushing bracket is arranged on the lifting bracket and is located between the left crushing roller and the right crushing roller, a first crushing area is formed between the crushing bracket and the left crushing roller, and a second crushing area is formed between the crushing bracket and the left crushing roller; wherein, the lifting bracket is used to drive the crushing bracket to perform up and down movement, and the crushing bracket is used to cooperate with the left crushing roller or the right crushing roller to crush solid waste in the first crushing area or the second crushing area.

[0007] In one embodiment, the feed hopper is arranged at the feed port of the crushing shell, and the drop hopper is arranged at the drop port of the crushing shell; wherein, the feed hopper is used to assist in feeding, and the drop port is used to assist in unloading, and the solid waste enters the first crushing area or the second crushing area from the feed hopper and flows out from the drop port after being crushed.

[0008] In one embodiment, the surfaces of the left crushing roller and the right crushing roller are both provided with crushing teeth for crushing solid waste.

[0009] In one embodiment, the crushing limit assembly includes a left limit rack and a right limit rack, the outer side of the left limit rack is fixed to the inner wall of the crushing shell, and the inner side of the left limit rack is engaged with the crushing teeth of the left crushing roller, and the outer side of the right limit rack is fixed to the inner wall of the crushing shell, and the inner side of the right limit rack is engaged with the crushing teeth of the right crushing roller.

[0010] In one embodiment, the crushing support includes a lifting bar, a left crushing rack, a right crushing rack and a protruding block, the left crushing rack and the right crushing rack are respectively arranged on the left and right sides of the lifting bar, and the protruding block is arranged at the upper end of the lifting bar, the left crushing rack is engaged with the crushing teeth of the left crushing roller, and the first crushing area is formed between the left crushing rack and the crushing teeth of the left crushing roller, the right crushing rack is engaged with the crushing teeth of the right crushing roller, and the second crushing area is formed between the right crushing rack and the crushing teeth of the right crushing roller; wherein, the left crushing rack and the right crushing rack are used to cooperate with the crushing teeth to crush solid garbage entering the first crushing area or the second crushing area, and the protruding block is used for auxiliary feeding of solid garbage.

[0011] In one embodiment, the lifting bracket includes a fixed bracket, a lifting column, a lifting slider and a lifting rail. The fixed bracket and the lifting rail are fixed to the frame, the lifting slider can be slidably arranged on the lifting rail, and the upper end of the lifting slider is connected to the lower end of the lifting bar, the bottom end of the lifting column is fixed to the fixed bracket, and the lifting rod of the lifting column is connected to the lower end of the lifting bar; wherein, the lifting column drives the lifting bar and the lifting slider to perform lifting movements in the lifting rail through the lifting rod.

[0012] In one embodiment, the lifting column is any one of a driving cylinder or a hydraulic cylinder.

[0013] In one embodiment, the crushing roller transmission assembly includes a left crushing roller transmission assembly and a right crushing roller transmission assembly, and the left crushing roller transmission assembly and the right crushing roller transmission assembly both include a power drive and a gearbox, and the power drive and the gearbox are both fixed on the frame, one end of the power drive is transmission-connected to one end of the gearbox, and the other end of the gearbox is transmission-connected to the left crushing roller or the right crushing roller: wherein the power drive is used to drive the transmission gear of the gearbox to rotate, thereby driving the left crushing roller or the right crushing roller to rotate, and the gearbox is used to reduce the rotation speed of the left crushing roller or the right crushing roller and increase the torque of the left crushing roller or the right crushing roller.

[0014] In one embodiment, the power drive member includes a left power drive member and a right power drive member, and the gearbox includes a left gearbox and a right gearbox, and the left power drive member and the right power drive member are respectively arranged on the left and right sides of the crushing shell, one end of the left power drive member is transmission-connected to one end of the left gearbox, and the other end of the left gearbox is transmission-connected to the left crushing roller, one end of the right power drive member is transmission-connected to one end of the right gearbox, and the other end of the right gearbox is transmission-connected to the right crushing roller; wherein, the left power drive member drives the transmission gear of the left gearbox to rotate, thereby driving the crushing teeth of the left crushing roller to rotate, and then crushing the fixed garbage in the first crushing area, and the right power drive member drives the transmission gear of the right gearbox to rotate, thereby driving the crushing teeth of the right crushing roller to rotate, and then crushing the fixed garbage in the second crushing area.

[0015] In one embodiment, the left power drive component and the right power drive component are either electric motors or hydraulic motors.

[0016] The beneficial effects of the utility model are as follows: the design of the utility model is reasonable and the structure is novel. It integrates a crushing shell, a feed hopper, a drop hopper, a left crushing roller, a right crushing roller, a crushing roller transmission assembly, a crushing limit assembly and a crushing adjustment assembly. By adopting a double-axis parallel-axis crushing structure, the left crushing roller, the right crushing roller, the crushing roller transmission assembly, the crushing limit assembly and the crushing adjustment assembly cooperate with each other, so as to better tear soft materials or tough materials; when encountering hard objects such as thick steel plates or steel balls or soft materials or tough materials with unqualified torn sizes, the crushing bracket is driven to descend by the lifting bracket of the crushing adjustment assembly, so that hard objects such as thick steel plates or steel balls in the first crushing area or the second crushing area or soft materials or tough materials with unqualified torn sizes fall out of the leakage hopper and are taken out without stopping the machine for cleaning. It is easy to operate, improves work efficiency, and improves safety, and has strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present application:

[0018] Figure 2 This is a structural schematic diagram of a crushing device from one perspective of an embodiment of the present application;

[0019] Figure 3 This is a structural schematic diagram of the crushing device according to an embodiment of the present application from another perspective;

[0020] Figure 4 This is a schematic structural diagram of the crushing adjustment component of an embodiment of the present application. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] It should be noted that when a component is referred to as being "mounted on" another component, it may be mounted directly on the other component or there may be a central component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a central component. When a component is considered to be "fixed to" another component, it may be directly fixed to the other component or there may be a central component.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are for the purpose of describing specific embodiments only and are not intended to limit this invention. The term "or / and" as used herein includes any and all combinations of one or more of the associated listed items.

[0024] See also Figures 1 to 4, a double-shaft crusher for solid waste according to an embodiment of the present application includes a frame 100 and a crushing device 200 arranged on the frame 100, the crushing device 200 includes a crushing shell 21, a feed hopper 22, a drop hopper 23, a left crushing roller 24, a right crushing roller 25, a crushing roller transmission assembly 26, a crushing limit assembly 27 and a crushing adjustment assembly 28, the crushing shell 21 is a hollow structure, the left crushing roller 24 and the right crushing roller 25 are arranged inside the crushing shell 21, and the crushing adjustment assembly 28 includes a crushing bracket 281 and a lifting bracket 282, the lifting bracket 282 is fixed to the frame 100, the crushing bracket 281 is arranged on the lifting rod of the lifting bracket 282 and is located between the left crushing roller 24 and the right crushing roller 25, a first crushing area is formed between the crushing bracket 281 and the left crushing roller 24, and a second crushing area is formed between the crushing bracket 281 and the right crushing roller 25;

[0025] It should be noted that the lifting bracket 282 is used to drive the crushing bracket 281 to move up and down, and the crushing bracket 281 is used to cooperate with the left crushing roller 24 or the right crushing roller 25 to crush the solid waste in the first crushing area or the second crushing area.

[0026] In some optional embodiments, the feed hopper 22 is arranged at the feed port of the crushing shell 21, and the drop hopper 23 is arranged at the drop port of the crushing shell 21; wherein, the feed hopper 22 is used to assist in feeding, and the drop port is used to assist in unloading, and the solid waste enters the first crushing area or the second crushing area from the feed hopper 22 and flows out from the drop port after being crushed.

[0027] In some optional embodiments, the surfaces of the left crushing roller 24 and the right crushing roller 25 are both provided with crushing teeth 29 for crushing solid waste.

[0028] In some optional embodiments, the crushing limit assembly 27 includes a left limit rack 271 and a right limit rack 272. The outer side of the left limit rack 271 is fixed to the inner wall of the crushing shell 21, and the inner side of the left limit rack 271 is engaged with the crushing teeth 29 of the left crushing roller 24. The outer side of the right limit rack 272 is fixed to the inner wall of the crushing shell 21, and the inner side of the right limit rack 272 is engaged with the crushing teeth 29 of the right crushing roller 25.

[0029] In some optional embodiments, the crushing support 281 includes a lifting bar 2811, a left crushing rack 2812, a right crushing rack 2813 and a protruding block 2814. The left crushing rack 2812 and the right crushing rack 2813 are respectively arranged on the left and right sides of the lifting bar 2811, and the protruding block 2814 is arranged at the upper end of the lifting bar 2811. The left crushing rack 2812 is engaged with the crushing teeth 29 of the left crushing roller 24, and a first crushing area is formed between the left crushing rack 2812 and the crushing teeth 29 of the left crushing roller 24. The right crushing rack 2813 is engaged with the crushing teeth 29 of the right crushing roller 25, and a second crushing area is formed between the right crushing rack 2813 and the crushing teeth 29 of the right crushing roller 25.

[0030] It should be noted that the left crushing rack 2812 and the right crushing rack 2813 are used to cooperate with the crushing teeth 29 to crush the solid garbage entering the first crushing area or the second crushing area, and the protruding block 2814 is used for auxiliary feeding of solid garbage.

[0031] In some optional embodiments, the lifting bracket 282 includes a fixed bracket 2821, a lifting column 2822, a lifting slider 2823, and a lifting rail 2824. The fixed bracket 2821 and the lifting rail 2824 are fixed to the rack 100. The lifting slider 2823 is slidably disposed on the lifting rail 2824, and the upper end of the lifting slider 2823 is connected to the lower end of the lifting bar 2811. The bottom end of the lifting column 2822 is fixed to the fixed bracket 2821, and the lifting rod of the lifting column 2822 is connected to the lower end of the lifting bar 2811.

[0032] It should be noted that the lifting column 2822 drives the lifting bar 2811 and the lifting slider 2823 to move up and down in the lifting rail 2824 through the lifting rod.

[0033] In some optional embodiments, the lifting column 2822 is any one of a driving cylinder or a hydraulic cylinder.

[0034] In some optional embodiments, the crushing roller transmission assembly 26 includes a left crushing roller transmission assembly 261 and a right crushing roller transmission assembly 262, and the left crushing roller transmission assembly 261 and the right crushing roller transmission assembly 262 each include a power drive member and a gearbox, and the power drive member and the gearbox are both fixed to the frame 100, one end of the power drive member is in transmission connection with one end of the gearbox, and the other end of the gearbox is in transmission connection with the left crushing roller 24 or the right crushing roller 25;

[0035] It should be noted that the power drive member is used to drive the transmission gear of the gearbox to rotate, thereby driving the left crushing roller 24 or the right crushing roller 25 to rotate. The gearbox is used to reduce the rotation speed of the left crushing roller 24 or the right crushing roller 25 and increase the torque of the left crushing roller 24 or the right crushing roller 25.

[0036] In some optional embodiments, the power drive member includes a left power drive member 2611 and a right power drive member 2621, and the gearbox includes a left gearbox 2612 and a right gearbox 2622. The left power drive member 2611 and the right power drive member 2621 are respectively arranged on the left and right sides of the crushing shell 21, one end of the left power drive member 2611 is transmission-connected to one end of the left gearbox 2612, and the other end of the left gearbox 2612 is transmission-connected to the left crushing roller 24, one end of the right power drive member 2621 is transmission-connected to one end of the right gearbox 2622, and the other end of the right gearbox 2622 is transmission-connected to the right crushing roller 25;

[0037] It should be noted that the left power drive 2611 drives the transmission gear of the left gearbox 2612 to rotate, thereby driving the crushing teeth 29 of the left crushing roller 24 to rotate, and then crushing the fixed garbage in the first crushing area. The right power drive 2621 drives the transmission gear of the right gearbox 2622 to rotate, thereby driving the crushing teeth 29 of the right crushing roller 25 to rotate, and then crushing the fixed garbage in the second crushing area.

[0038] In some optional embodiments, the left power driving component 2611 and the right power driving component 2621 are both electric motors or hydraulic motors.

[0039] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0040] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A double-shaft crusher for solid waste, characterized in that: It includes a frame and a crushing device arranged on the frame, the crushing device includes a crushing shell, a feed hopper, a drop hopper, a left crushing roller, a right crushing roller, a crushing roller transmission assembly, a crushing limit assembly and a crushing adjustment assembly, the crushing shell is a hollow structure, the left crushing roller and the right crushing roller are arranged inside the crushing shell, the crushing adjustment assembly includes a crushing bracket and a lifting bracket, the lifting bracket is fixed to the frame, the crushing bracket is arranged on the lifting bracket and is located between the left crushing roller and the right crushing roller, a first crushing area is formed between the crushing bracket and the left crushing roller, and a second crushing area is formed between the crushing bracket and the left crushing roller; wherein, the lifting bracket is used to drive the crushing bracket to perform up and down movement, and the crushing bracket is used to cooperate with the left crushing roller or the right crushing roller to crush solid waste in the first crushing area or the second crushing area.

2. The double-shaft crusher for solid waste according to claim 1, characterized in that: The feed hopper is arranged at the feeding port of the crushing shell, and the dropping hopper is arranged at the dropping port of the crushing shell; wherein, the feed hopper is used to assist in feeding, and the dropping port is used to assist in unloading, and the solid waste enters the first crushing area or the second crushing area from the feed hopper and flows out from the dropping port after being crushed.

3. The double-shaft crusher for solid waste according to claim 2, characterized in that: The surfaces of the left crushing roller and the right crushing roller are both provided with crushing teeth for crushing solid waste.

4. The double-shaft crusher for solid waste according to claim 3, characterized in that: The crushing limit assembly includes a left limit rack and a right limit rack. The outer side of the left limit rack is fixed to the inner wall of the crushing shell, and the inner side of the left limit rack is engaged with the crushing teeth of the left crushing roller. The outer side of the right limit rack is fixed to the inner wall of the crushing shell, and the inner side of the right limit rack is engaged with the crushing teeth of the right crushing roller.

5. The double-shaft crusher for solid waste according to claim 1, characterized in that: The crushing support includes a lifting bar, a left crushing rack, a right crushing rack and a protruding block. The left crushing rack and the right crushing rack are respectively arranged on the left and right sides of the lifting bar, and the protruding block is arranged at the upper end of the lifting bar. The left crushing rack is engaged with the crushing teeth of the left crushing roller, and the first crushing area is formed between the left crushing rack and the crushing teeth of the left crushing roller. The right crushing rack is engaged with the crushing teeth of the right crushing roller, and the second crushing area is formed between the right crushing rack and the crushing teeth of the right crushing roller; wherein, the left crushing rack and the right crushing rack are used to cooperate with the crushing teeth to crush solid garbage entering the first crushing area or the second crushing area, and the protruding block is used for auxiliary feeding of solid garbage.

6. The double-shaft crusher for solid waste according to claim 5, characterized in that: The lifting bracket includes a fixed bracket, a lifting column, a lifting slider and a lifting rail. The fixed bracket and the lifting rail are fixed to the frame. The lifting slider can be slidably arranged on the lifting rail, and the upper end of the lifting slider is connected to the lower end of the lifting bar. The bottom end of the lifting column is fixed to the fixed bracket, and the lifting rod of the lifting column is connected to the lower end of the lifting bar. The lifting column drives the lifting bar and the lifting slider to perform lifting movements in the lifting rail through the lifting rod.

7. The double-shaft crusher for solid waste according to claim 6, characterized in that: The lifting column is any one of a driving cylinder and a hydraulic cylinder.

8. The double-shaft crusher for solid waste according to claim 3, characterized in that: The crushing roller transmission assembly includes a left crushing roller transmission assembly and a right crushing roller transmission assembly, and the left crushing roller transmission assembly and the right crushing roller transmission assembly both include a power drive member and a gearbox, and the power drive member and the gearbox are both fixed to the frame, one end of the power drive member is transmission-connected to one end of the gearbox, and the other end of the gearbox is transmission-connected to the left crushing roller or the right crushing roller; wherein the power drive member is used to drive the transmission gear of the gearbox to rotate, thereby driving the left crushing roller or the right crushing roller to rotate, and the gearbox is used to reduce the rotation speed of the left crushing roller or the right crushing roller and increase the torsional force of the left crushing roller or the right crushing roller.

9. The double-shaft crusher for solid waste according to claim 8, characterized in that: The power drive member includes a left power drive member and a right power drive member, and the gearbox includes a left gearbox and a right gearbox, the left power drive member and the right power drive member are respectively arranged on the left and right sides of the crushing shell, one end of the left power drive member is transmission-connected to one end of the left gearbox, and the other end of the left gearbox is transmission-connected to the left crushing roller, one end of the right power drive member is transmission-connected to one end of the right gearbox, and the other end of the right gearbox is transmission-connected to the right crushing roller; wherein, the left power drive member drives the transmission gear of the left gearbox to rotate, thereby driving the crushing teeth of the left crushing roller to rotate, and then crushing the fixed garbage in the first crushing area, and the right power drive member drives the transmission gear of the right gearbox to rotate, thereby driving the crushing teeth of the right crushing roller to rotate, and then crushing the fixed garbage in the second crushing area.

10. The double-shaft crusher for solid waste according to claim 9, characterized in that: The left power driving component and the right power driving component are either electric motors or hydraulic motors.