Rotor mounting structure of liquid atomization device
By designing the rotor installation structure in the liquid atomization device, using water membrane to prevent water vapor from entering the bearing, the corrosion problems of rotating shaft and bearing are solved, the service life of the bearing is extended, and the stability of the atomization effect and speed are ensured.
Patent Information
- Application Number
- CN202422600073.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-28
AI Technical Summary
In the existing liquid atomization device, the rotating shaft and the end surfaces of the bearing lack sealing, resulting in the easy corrosion of the bearing and the rotating shaft, affecting the atomization effect and rotation speed.
A rotor mounting structure is designed, in which the rotor is provided with a groove facing downward and a conical portion on the top of the fixing seat to form a water film, and a step hole is provided at the bottom of the spray disc to form a water film, which combines a sealing ring to prevent water vapor from entering the bearing and extends the bearing life.
Effectively prevent water vapor from entering the bearing, extend the service life of the bearing, and ensure the stable operation and efficient operation of the atomization device.
Smart Images

Figure CN223276534U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of liquid atomization devices, in particular to a rotor mounting structure of a liquid atomization device. Background Art
[0002] During the fabric production process, in order to ensure the quality of the fabric, such as the weight, feel and anti-static properties of the fabric, the fabric must be humidified. Some paper products also need to be humidified. Other agents are added to the liquid, such as detergents, bactericides, disinfectants, smoothing agents, softeners, stiffeners, comfort agents, etc., to increase or change the performance of the fabric or paper products. To humidify such products, a special humidifying device is used, such as the Chinese patent: a liquid atomizing spray device, patent announcement number: CN 206970870U, the liquid falls into the top of the high-speed rotating liquid separation dish through the diversion pipe, and the liquid separation dish instantly atomizes the liquid to humidify the fabric. In this device: each of the spraying mechanisms includes a rotating wheel, a rotating shaft, a fixed seat and a liquid separation dish, the rotating wheel is fixed to the rotating shaft, the rotating shaft is installed in the fixed seat through a bearing, the fixed seat is fixedly connected to the frame, the liquid separation dish is fixed to the bottom end of the rotating shaft, and a motor is also installed on the frame, the output end of the motor is connected to a belt, one side of the belt is serpentine and wrapped around all the rotating wheels in sequence, there is a problem: the rotating shaft and the bearing end face are not sealed, and the rotating shaft rotates at high speed and cannot be sealed, resulting in the bearings and the rotating shaft being exposed to water vapor, which can easily corrode the bearings and the rotating shaft, causing the liquid separation dish to be unable to rotate, or the speed to decrease, affecting the atomization effect. Utility Model Content
[0003] In response to the above problems, the present invention provides a rotor mounting structure for a liquid atomization device to solve one or more technical problems existing in the prior art and at least provide a beneficial option or create conditions.
[0004] In order to achieve the above purpose, the technical solution adopted by the present utility model is as follows:
[0005] A rotor mounting structure for a liquid atomization device includes a fixed base and a rotor rotatably mounted on the fixed base via a bearing. The fixed base is mounted in a mounting plate. The rotor has a downwardly opening groove. The top of the fixed base has a first conical portion that fits into the groove. The upper portion of the first conical portion has a larger outer diameter than the lower portion. The upper portion of the first conical portion is close to the outer diameter of the groove, effectively preventing water mist from entering the bearing. Furthermore, this structure causes water mist to liquefy into water during entry, forming a water film that effectively prevents water vapor from entering.
[0006] Preferably, a runner is fixed at the bottom of the rotor, a spray disc is fixed at the top of the rotor, a step hole is provided on the inner wall of the lower part of the spray disc, and a second conical part that is gap-matched with the step hole is provided on the upper part of the fixing seat, and the upper part of the second conical part has a larger outer diameter and the lower part has a smaller outer diameter.
[0007] Preferably, the fixing seat is mounted on the mounting plate by a nut, a bearing mounting hole is provided in the fixing seat, and the bottom of the bearing mounting hole is located below the mounting plate. The air below the mounting plate is dry.
[0008] Preferably, more than two bearings are installed in the bearing mounting hole, and a spacer is provided between the two bearings to separate them, so that the bearings are evenly distributed.
[0009] Preferably, the bottom of the runner is fixedly connected to the bottom of the rotor by screws.
[0010] Preferably, the fixing base is provided with an outwardly projecting mounting step with external threads above the mounting step. The mounting step is located below the mounting plate, and a nut located above the mounting plate secures the fixing base to the mounting plate via the external threads. The mounting plate has a mounting hole, and the fixing base is passed through the mounting hole from the bottom of the mounting plate and installed by screwing a nut into the top of the mounting plate. A sealing ring is provided between the mounting step and the nut to prevent water mist from entering the bottom of the mounting plate.
[0011] Preferably, the spray disc and the rotor are interference fit to ensure that the spray disc rotates together with the rotor.
[0012] Beneficial effects of the utility model:
[0013] The utility model provides a groove with an opening facing downwards through the rotor, and a first conical portion is provided on the top of the fixing seat to match the gap with the groove, so that a water film is formed on the outside of the first conical portion, and a water film is formed on the outside of the second conical portion through the stepped hole of the spray disc and the second conical portion matching the stepped hole, thereby effectively preventing water vapor from entering the bearing, thereby greatly extending the service life of the bearing. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic structural diagram of Example 1;
[0015] Figure 2 yes Figure 1 A magnified view of point A;
[0016] Figure 3 1 is a structural diagram of the spray disc 6 of Example 1;
[0017] Figure 4 It is a structural diagram of the spray disc 6 of Example 2. DETAILED DESCRIPTION
[0018] The technical solution of the present utility model is described below with reference to the accompanying drawings and embodiments.
[0019] Example 1: Reference Figures 1 to 3 The rotor mounting structure of a liquid atomization device described in this embodiment includes a fixed base 1, which is installed in a mounting plate 2. A rotor 4 mounted on the fixed base 1 is rotated through a bearing 3. A runner 5 is fixed to the bottom of the rotor 4, and the runner 5 is a pulley. A spray disc 6 is fixed to the top of the rotor 4, and the spray disc 6 is made of plastic. The spray disc 6 has an interference fit with the rotor 4, and the rotation of the rotor 4 can smoothly drive the spray disc 6 to rotate. A cover body 7 is provided at the bottom of the spray disc 6. The bottom of the cover body 7 extends downward. The top of the cover body 7 is sealed and the bottom is open. The bottom of the cover body 7 extends downward. The bottom of the cover body 7 is close to the top of the mounting plate 2, but does not contact the mounting plate 2. This can reduce the water mist that enters the bottom of the spray disc 6, thereby reducing the water mist from entering the bearing 3 and corroding the bearing 3.
[0020] Specifically, the cover body 7 is umbrella-shaped, and the cover body 7 only needs to not interfere with the fixing base 1 and the mounting plate 2. The spray disc 6 and the cover body 7 are integrally formed plastic parts, and both umbrella-shaped and cylindrical shapes are easy to achieve injection molding.
[0021] Specifically, the rotor 4 is provided with a groove 8 with a downward opening. The top of the fixed seat 1 is provided with a first tapered portion 9 that is loosely fitted with the groove 8. The upper portion of the first tapered portion 9 has a larger outer diameter than the lower portion. The upper portion of the first tapered portion 9 is close to the outer diameter of the groove 8, which effectively prevents water mist from entering the bearing 3. Furthermore, this structure allows water mist to liquefy into water during entry, forming a water film that effectively prevents water vapor from entering.
[0022] Specifically, a stepped hole 10 is provided on the inner wall of the lower part of the spray disc 6, and a second conical portion 11 is provided on the upper part of the fixing seat 1 to fit the stepped hole 10. The upper part of the second conical portion 11 has a large outer diameter and the lower part has a small outer diameter, which has the effect of preventing water mist from entering.
[0023] Specifically, the fixing base 1 is provided with an outwardly protruding mounting step 12, and an external thread 13 is provided above the mounting step 12. The mounting step 12 is located below the mounting plate 2. The nut 16 located above the mounting plate 2 installs the fixing base 1 on the mounting plate 2 through the external thread 13. The mounting plate 2 has a mounting hole (not shown in the figure). The fixing base 1 passes through the mounting hole from the bottom of the mounting plate 2 and is installed by screwing the nut 16 on the top of the mounting plate 2. A sealing ring is provided between the mounting step 12 and the nut 16 to prevent water mist from entering under the mounting plate 2.
[0024] Specifically, a plurality of radial grooves are provided on the circumference of the outer edge of the spray disc 6 to effectively guide the water mist to disperse.
[0025] Specifically, a bearing mounting hole 14 is provided in the fixing seat 1, and the bearings 3 are all installed in the bearing mounting hole 14. The bottom of the bearing mounting hole 14 is located below the mounting plate 2, which effectively prevents water vapor from entering the bearing 3. More than two bearings 3 are installed in the bearing mounting hole 14 above and below, and a spacer sleeve 15 is provided between the two bearings 3 to separate them.
[0026] The utility model provides a cover body 7 at the bottom of the spray disc 6, and the bottom of the cover body 7 extends downward, which effectively prevents water vapor from entering the bearing 3 from the bottom of the spray disc 6 and corroding the bearing 3. Through the stepped hole 10 of the spray disc 6 and the second tapered portion 11 matched therewith, a water film is formed on the outside of the second tapered portion 11, which effectively prevents water vapor from entering the bearing 3. Therefore, the service life of the bearing 3 is greatly extended.
[0027] When the utility model is working, the belt drives the rotor 4 to rotate at high speed through the rotating wheel 5, and the rotor 4 drives the spray disc 6 to rotate at high speed. The liquid falls into the top of the spray disc 6 and is instantly sprayed out to form water mist, which sprays the fabric or paper products.
[0028] Example 2: See Figure 4 Compared with embodiment 1, the difference is that the cover body 7 is in an umbrella-shaped cylindrical shape.
[0029] In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, and a specific direction structure and operation. Therefore, it cannot be understood as a limitation on the present invention. In addition, "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0030] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0031] The above describes an embodiment of the present invention in detail. However, the above content is only a preferred embodiment of the present invention and should not be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent application of the present invention.
Claims
1. A rotor mounting structure for a liquid atomization device, comprising a fixed base and a rotor rotatably mounted on the fixed base via a bearing, wherein the fixed base is mounted in a mounting plate, and is characterized in that: The rotor is provided with a groove with an opening facing downwards, and the top of the fixing seat is provided with a first conical portion which is loosely matched with the groove. The upper portion of the first conical portion has a larger outer diameter and the lower portion has a smaller outer diameter.
2. The rotor mounting structure of a liquid atomization device according to claim 1, characterized in that: A runner is fixed at the bottom of the rotor, a spray disc is fixed at the top of the rotor, a step hole is provided on the inner wall of the lower part of the spray disc, a second conical part is provided on the upper part of the fixing seat, and the outer diameter of the upper part of the second conical part is large, and the outer diameter of the lower part is small.
3. The rotor mounting structure of a liquid atomization device according to claim 2, characterized in that: The fixing seat is installed in the mounting plate through a nut. A bearing mounting hole is provided in the fixing seat, and the bottom of the bearing mounting hole is located below the mounting plate.
4. The rotor mounting structure of a liquid atomization device according to claim 3, characterized in that: More than two bearings are installed in the bearing installation hole, and a spacer sleeve is provided between the two bearings.
5. The rotor mounting structure of a liquid atomization device according to claim 4, characterized in that: The bottom of the runner is fixedly connected to the bottom of the rotor by screws.
6. The rotor mounting structure of a liquid atomization device according to claim 3, characterized in that: The fixing seat is provided with an outwardly protruding installation step, an external thread is provided above the installation step, the installation step is located below the installation plate, and a nut located above the installation plate installs the fixing seat on the installation plate through the external thread.
7. The rotor mounting structure of a liquid atomization device according to claim 2, characterized in that: The spray disc is interference fit with the rotor.
Citation Information
Patent Citations
Liquid atomization sprinkler
CN206970870U