Rotary dispensing device and system for transformer
By designing a rotary dispensing device and automatically flipping the mold using a rotary block, the problem of low dispensing efficiency in the existing technology is solved, and the automatic conversion of multi-dispensing positions of semi-finished transformers is realized, and the dispensing efficiency is improved.
Patent Information
- Application Number
- CN202422311908.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-09-20
AI Technical Summary
The existing dispensing device cannot flip the transformer semi-finished mold, resulting in inefficient dispensing efficiency and requires manual flip to complete dispensing at other dispensing sites.
A transformer rotary dispensing device is designed to clamp and rotate the mold through the rotating block in the rotating component, thereby realizing the conversion of different dispensing positions of the semi-finished transformer in the mold, including the combination of the base, rotating component, carrier table, dispensing station and control mechanism, to realize automatic flip and dispensing.
It improves the dispensing efficiency of semi-finished transformers, can automatically complete the conversion of multiple dispensing positions, reduce manual flip steps, and improve production efficiency.
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Figure CN223276564U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of transformer production, in particular to a transformer rotary glue dispensing device and system. Background Art
[0002] The statements in this section merely provide background technical information related to the present invention and do not necessarily constitute prior art.
[0003] During the transformer production process, the semi-finished transformer products need to be glued using a glue dispensing device. The glue dispensing device is a production equipment widely used in the field of transformer production. Its scope of use covers the transformer's bonding, potting, coating, sealing, filling, dripping and marking glue coating processes.
[0004] The existing dispensing device mainly includes a dispensing component, a supporting platform and a control mechanism that controls the up, down, left, right, and forward and backward movement of the dispensing component; when the mold containing the semi-finished transformer is transferred to the supporting platform, the control mechanism controls the dispensing component to dispense glue on the transformer.
[0005] However, the existing dispensing device cannot realize the function of flipping the mold containing the transformer semi-finished product, so that the existing dispensing device can only dispense glue at the dispensing positions on the same plane of the transformer semi-finished product. When dispensing glue at other dispensing positions of the transformer semi-finished product, the transformer semi-finished product needs to be manually flipped, which makes the dispensing efficiency of the transformer semi-finished product low. Utility Model Content
[0006] In order to solve the above problems, the utility model proposes a transformer rotary glue dispensing device and system, which can automatically flip the mold containing the transformer semi-finished product, thereby improving the glue dispensing efficiency of the transformer semi-finished product.
[0007] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0008] In the first aspect, a transformer rotary dispensing device is proposed, comprising a base, a dispensing station provided on the base, a rotating component and a carrying platform provided at the dispensing station; the carrying platform is used to carry a mold containing a semi-finished transformer product, and the carrying platform is connected to the base and can move up and down relative to the base;
[0009] The rotating component includes two support plates, which are located at both ends of the dispensing station. Rotating blocks are respectively arranged on the opposite sides of the two support plates. The rotating blocks can rotate around their own axes. The rotating blocks are used to clamp with the mold on the supporting platform, and the support plates are connected to the base.
[0010] Furthermore, a positioning plate is provided between the supporting platform and the base, the positioning plate is connected to the third telescopic component, the third telescopic component is connected to the base, and the third telescopic component is extended to drive the positioning plate to move upward to the supporting platform and drive the supporting platform to move upward.
[0011] Furthermore, a positioning block is provided on the positioning plate; and a channel for the positioning block to pass through is provided on the supporting platform.
[0012] Furthermore, the rotating block fixed on the support plate can not only rotate around its own axis, but also move toward and away from the other rotating block.
[0013] Furthermore, a conveying mechanism is provided on the base;
[0014] The carrying platform is arranged below the conveying mechanism and can move upward to above the conveying mechanism.
[0015] Furthermore, the dispensing station is also provided with dispensing components and a control mechanism;
[0016] The dispensing component is connected to the control mechanism through a rotating shaft, and the control mechanism is connected to the base.
[0017] Furthermore, the dispensing component includes a mounting plate and a plurality of dispensing guns; the plurality of dispensing guns are arranged on the mounting plate along the axial direction of the rotating shaft; the axial direction of the rotating shaft is consistent with the direction of the axis of the rotating block.
[0018] Furthermore, the mounting plate is connected to the rotating block, the rotating block is connected to the rotating shaft, and the rotating block can move axially along the rotating shaft;
[0019] An X-direction guide rail is provided on the control mechanism, and the X-direction guide rail is slidably connected to the guide block; the mounting plate can be rotated to a position where it is engaged with the guide block; when the mounting plate is engaged with the guide block, the mounting plate can follow the guide block and move along the X-direction guide rail; the X-direction guide rail is axially consistent with the rotation axis.
[0020] Furthermore, the control mechanism includes a connecting plate, a Y-direction guide rail, and a Z-direction guide rail;
[0021] The Z-direction guide rail is connected to the base, the Y-direction guide rail is slidably connected to the Z-direction guide rail; the connecting plate is slidably connected to the Y-direction guide rail; the X-direction guide rail and the rotating shaft are both connected to the connecting plate.
[0022] In the second aspect, a transformer rotary dispensing system is proposed, including the transformer rotary dispensing device proposed in the first aspect.
[0023] Compared with the prior art, the beneficial effects of the present invention are:
[0024] The utility model proposes a transformer rotary dispensing device and system, which clamps the mold on the carrier platform through a rotating block in the rotating component, and then drives the mold to rotate by rotating the rotating block, thereby realizing the conversion of different dispensing positions of the transformer semi-finished product in the mold, and improving the dispensing efficiency of the transformer semi-finished product.
[0025] Advantages of additional aspects of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be understood through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The drawings in the specification, which constitute a part of this application, are used to provide further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute improper limitations on this application.
[0027] Figure 1 This is a schematic diagram of the overall structure of a transformer rotary dispensing device disclosed in an embodiment;
[0028] Figure 2 A schematic diagram of the structure of the rotating component disclosed in the embodiment;
[0029] Figure 3 A schematic side view of a rotating component and a dispensing component disclosed in an embodiment;
[0030] Figure 4 This is a schematic diagram of the connection structure of the carrier platform disclosed in the embodiment.
[0031] Among them: 1. Base, 2. Glue dispensing component, 3. Rotating component, 4. Positioning block, 5. Mold, 6. Carrying platform, 7. Positioning plate, 8. Third cylinder, 2-1. Guide rail, 2-2. Connecting plate, 2-3. Guide block, 2-4. Mounting plate, 2-5. Rotating block, 2-6. Rotating shaft, 2-7. Colloid, 2-8. Glue loading part, 3-1. Rotating block, 3-2. Groove, 3-3. Support plate, 3-4. Second cylinder. DETAILED DESCRIPTION
[0032] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0033] It should be noted that the following detailed descriptions are illustrative and intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which the present application belongs.
[0034] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.
[0035] In the present invention, terms such as "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "side", "bottom", etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. They are merely relational words determined for the convenience of describing the structural relationships of the various parts or elements of the present invention, and do not specifically refer to any part or element in the present invention, and cannot be understood as a limitation on the present invention.
[0036] In this utility model, terms such as "fixed connection," "connected," and "connection" should be interpreted broadly to mean a fixed connection, an integral connection, or a detachable connection; a direct connection or an indirect connection through an intermediary. Relevant researchers or technicians in this field may determine the specific meaning of these terms in this utility model based on specific circumstances, and they should not be construed as limiting this utility model.
[0037] Example 1
[0038] In this embodiment, a transformer rotating glue dispensing device is disclosed, such as Figure 1 As shown, it includes a base 1, a dispensing station is set on the base 1, a rotating component 3 and a carrying platform 6 are set at the dispensing station; the carrying platform 6 is used to carry the mold 5 containing the semi-finished transformer, and the carrying platform 6 is connected to the base 1 and can move up and down relative to the base 1;
[0039] The rotating component 3 includes two support plates 3-3, which are respectively located at the two ends of the dispensing station. Rotating blocks 3-1 are respectively arranged on the opposite sides of the two support plates 3-3. The rotating blocks 3-1 can rotate around their own axes. The rotating blocks 3-1 are used to clamp with the mold 5 on the supporting platform 6, and the support plates 3-3 are connected to the base 1.
[0040] The mold 5 disclosed in this embodiment can contain multiple semi-finished transformers, and the multiple semi-finished transformers are arranged along the length direction of the mold 5.
[0041] like Figure 4 As shown, this embodiment also provides a positioning plate 7 between the supporting platform 6 and the base 1. The positioning plate 7 is connected to the third telescopic component, and the third telescopic component is connected to the base 1. When the third telescopic component is extended, it can drive the positioning plate 7 to move upward to the supporting platform 6 and drive the supporting platform 6 to move upward.
[0042] Preferably, the third telescopic component adopts a third cylinder 8, the third cylinder 8 is connected to the base 1, and the piston rod of the third cylinder 8 is connected to the positioning plate 7. When the piston rod of the third cylinder 8 is extended, it pushes the positioning plate 7 to move upward to the supporting platform 6, and the piston rod continues to extend, pushing the positioning plate 7, the supporting platform 6 and the mold 5 carried on the supporting platform 6 to move upward at the same time; when the piston rod is retracted, the positioning plate 7, the supporting platform 6 and the mold 5 carried on the supporting platform 6 move downward at the same time. When the supporting platform 6 moves to the lowest position, the piston rod continues to retract, the supporting platform 6 stops moving downward, and the piston rod only drives the positioning plate 7 to continue to move downward to the initial position.
[0043] In order to achieve the positioning of the mold 5 and ensure the stability of the mold 5 when it rises and falls, this embodiment provides a positioning block 4 on the positioning plate 7; a channel for the positioning block 4 to pass through is provided on the supporting platform 6, and a positioning hole is provided at the bottom of the mold 5. When the positioning plate 7 moves upward, the positioning block 4 is driven to move upward and extend from the channel of the supporting platform 6 to the positioning hole of the mold 5.
[0044] Preferably, two positioning blocks 4 are provided on the positioning plate 7 , and two positioning holes are provided on the mold 5 ; the two positioning blocks 4 and the two positioning holes are provided in a one-to-one correspondence.
[0045] The length direction of the mold 5 is consistent with the axial direction of the rotating block 3-1.
[0046] like Figure 2 、 Figure 3 As shown, in order to enable the mold 5 to be flipped, this embodiment provides a rotating component 3 at each dispensing station. The rotating component 3 is located above the conveying mechanism. The rotating component 3 includes two support plates 3-3, which are located at both ends of the dispensing station. Rotating blocks 3-1 are provided on opposite sides of the two support plates 3-3. The rotating blocks 3-1 can rotate about their own axes and are used to engage with the mold 5 on the supporting platform 6. Both support plates 3-3 are connected to the base 1.
[0047] The rotating block 3 - 1 fixed on the supporting plate 3 - 3 can not only rotate around its own axis, but also move toward and away from the other rotating block 3 - 1 .
[0048] Preferably, support plates 3-3 are respectively provided at both ends of the length direction of the dispensing station, each support plate 3-3 is connected to the second cylinder 3-4, and the protruding end of the piston rod of each second cylinder 3-4 is connected to the rotating block 3-1; when the piston rod of the second cylinder 3-4 is extended, it can drive the rotating block 3-1 to move toward the other rotating block 3-1, and when the piston rod of the second cylinder 3-4 is retracted, it can drive the rotating block 3-1 to move away from the other rotating block 3-1.
[0049] A slot is provided on the rotating block 3-1, and protrusions are provided at both ends of the length direction of the mold 5; the slots on the two rotating blocks 3-1 can be engaged with the protrusions at both ends of the mold 5; when the rotating block 3-1 is engaged with the mold 5, the rotation of the rotating block 3-1 drives the mold 5 to rotate, thereby realizing the conversion of different gluing positions of the transformer semi-finished product in the mold 5.
[0050] In this embodiment, the axial direction of the rotating block 3 - 1 is consistent with the length direction of the mold 5 .
[0051] In this embodiment, a glue dispensing component 2 and a control mechanism are also provided on the glue dispensing station; the glue dispensing component 2 is located above the glue dispensing station, and the glue dispensing component 2 is connected to the control mechanism through the rotating shaft 2-6. The glue dispensing component 2 can rotate around the axis of the rotating shaft 2-6, and the control mechanism is connected to the base 1; the control mechanism can control the glue dispensing component 2 to move up and down, left and right, and forward and backward.
[0052] Preferably, the rotating shaft 2-6 is connected to a driving motor, and the driving motor can drive the rotating shaft 2-6 to rotate, and the rotation of the rotating shaft 2-6 can drive the dispensing component 2 to rotate around the axis of the rotating shaft 2-6.
[0053] like Figure 1 As shown, the dispensing component 2 includes a mounting plate 2-4 and a plurality of dispensing guns; the plurality of dispensing guns are arranged axially on the mounting plate 2-4 along the rotating shaft 2-6, and the dispensing guns are located above the mold 5 clamped by the rotating block 3-1, and the dispensing guns are used to dispense glue on the semi-finished transformer in the mold 5; the axial direction of the rotating shaft 2-6 is consistent with the direction of the axis of the rotating block 3-1; the mounting plate 2-4 is connected to the rotating block 2-5, the rotating block 2-5 is connected to the rotating shaft 2-6, and the rotating block 2-5 can move axially along the rotating shaft 2-6.
[0054] The glue gun includes a glue loading part 2-8 and a colloid 2-7; the colloid 2-7 is connected to the glue loading part 2-8; all the glue loading parts 2-8 are fixed on the mounting bar; the upper end of the mounting bar is connected to multiple mounting plates 2-4; each mounting plate 2-4 is connected to a separate rotating block 2-5; all the rotating blocks 2-5 are connected to the rotating shaft 2-6, the rotating block 2-5 can move axially along the rotating shaft 2-6, and the rotating block 2-5 can also rotate around the axis of the rotating shaft 2-6.
[0055] Preferably, a through hole is provided on the glue loading part 2-8, and a plurality of threaded holes are provided on the colloid 2-7. Bolts pass through the through holes on the glue loading part 2-8 and the threaded holes on the colloid 2-7 to connect the glue loading part 2-8 and the colloid 2-7. In addition, by connecting different threaded holes on the colloid 2-7, the position of the colloid 2-7 on the glue loading part 2-8 can be adjusted.
[0056] The glue loading part 2-8 is connected to the mounting bar by bolts; a plurality of groups of threaded holes are provided on the mounting bar; the glue loading part 2-8 is fixed by the threaded holes of different groups to achieve the adjustment of the position of the glue loading part 2-8 on the mounting bar.
[0057] In this embodiment, an X-direction guide rail 2-1 is provided on the control mechanism, and the X-direction guide rail 2-1 is slidably connected to the guide block 2-3, and the guide block 2-3 can move along the X-direction guide rail 2-1; the mounting plate 2-4 can be rotated to a position where it is engaged with the guide block 2-3; when the mounting plate 2-4 is engaged with the guide block 2-3, the mounting plate 2-4 can follow the guide block 2-3 and move along the X-direction guide rail 2-1; wherein, the X-direction guide rail 2-1 is axially consistent with the rotating shaft 2-6.
[0058] Preferably, the guide block 2-3 is connected to the first cylinder, and the piston rod of the first cylinder extends or contracts to drive the guide block 2-3 to move along the X-direction guide rail 2-1.
[0059] A groove 3-2 is provided on the side of the mounting plate 2-4 facing the rotating block 2-5, and the guide block 2-3 is snapped into the groove 3-2 to achieve the snap connection between the guide block 2-3 and the mounting plate 2-4.
[0060] The control mechanism of this embodiment includes a connecting plate 2-2, a Y-direction guide rail 2-1 and a Z-direction guide rail 2-1;
[0061] The Z-direction guide rail 2-1 is connected to the base 1, the Y-direction guide rail 2-1 is slidably connected to the Z-direction guide rail 2-1, and the Y-direction guide rail 2-1 can move along the Z-direction guide rail 2-1; the connecting plate 2-2 is slidably connected to the Y-direction guide rail 2-1, and the connecting plate 2-2 can move along the Y-direction guide rail 2-1; the X-direction guide rail 2-1 and the rotating shaft 2-6 are both connected to the connecting plate 2-2.
[0062] Among them, the Y-direction guide rail 2-1 is perpendicular to the X-direction guide rail 2-1 in the horizontal plane; the Z-direction guide rail 2-1 is perpendicular to both the X-direction guide rail 2-1 and the Y-direction guide rail 2-1.
[0063] This embodiment also provides a conveying mechanism on the base 1. The supporting platform 6 of the dispensing station is provided below the conveying mechanism and can move upward to above the conveying mechanism. The dispensing gun of the dispensing station is located above the conveying mechanism. The conveying mechanism is used to transport the mold 5 containing the transformer finished product to each dispensing station, and the mold 5 moved to the dispensing station is located on the supporting platform 6 of the dispensing station. When the mold 5 arrives on the supporting platform 6, the third cylinder 8 is used to lift the positioning plate 7, and then the supporting platform 6 and the mold 5 on the supporting platform 6 are lifted to above the rotating block 3-1. After that, the two rotating blocks 3-1 are driven closer to each other by the second cylinder 3-4 to a position where the mold 5 can be clamped. Finally, the third cylinder 8 is controlled to be retracted, so that the mold 5 is lowered to the point where the mold 5 is clamped with the rotating block 3-1.
[0064] The semi-finished transformer in the mold 5 is glued using a glue gun. When the glue dispensing on one side of the semi-finished transformer is completed, the rotating block 3-1 is controlled to drive the mold 5 to rotate so that the glue dispensing position on the other side of the semi-finished transformer in the mold 5 faces the glue dispensing gun, so that the glue dispensing gun can be used to dispense glue on the other side of the semi-finished transformer.
[0065] The present embodiment discloses a transformer rotary dispensing device, which clamps the mold 5 on the carrier platform 6 through the rotating block 3-1 in the rotating component 3, and then drives the mold 5 to rotate by rotating the rotating block 3-1, thereby realizing the conversion of different dispensing positions of the transformer semi-finished product in the mold 5, thereby improving the dispensing efficiency of the transformer semi-finished product.
[0066] The transformer rotary dispensing device disclosed in this embodiment can convert the dispensing positions of multiple transformer semi-finished products and can dispense glue on multiple transformer semi-finished products at the same time, further improving the dispensing efficiency of the transformer semi-finished products.
[0067] Example 2
[0068] In this embodiment, a transformer rotary dispensing system is disclosed, including a transformer rotary dispensing device disclosed in Example 1.
[0069] The above are merely preferred embodiments of the present application and are not intended to limit the present application. Those skilled in the art will readily appreciate that various modifications and variations are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.
[0070] Although the above description of the specific implementation methods of the present invention is combined with the accompanying drawings, it does not limit the scope of protection of the present invention. Technical personnel in the relevant field should understand that on the basis of the technical solution of the present invention, various modifications or deformations that can be made by technical personnel in this field without creative work are still within the scope of protection of the present invention.
Claims
1. A transformer rotary dispensing device, characterized in that: The base comprises a dispensing station provided on the base, a rotating component and a carrying platform provided at the dispensing station; the carrying platform is used to carry the mold containing the semi-finished transformer, the carrying platform is connected to the base and can move up and down relative to the base; The rotating component includes two support plates, which are located at both ends of the dispensing station. Rotating blocks are respectively arranged on the opposite sides of the two support plates. The rotating blocks can rotate around their own axes. The rotating blocks are used to clamp with the mold on the supporting platform, and the support plates are connected to the base.
2. A transformer rotary dispensing device according to claim 1, characterized in that: A positioning plate is provided between the bearing platform and the base, the positioning plate is connected to the third telescopic component, the third telescopic component is connected to the base, and the third telescopic component is extended to drive the positioning plate to move upward to the bearing platform and drive the bearing platform to move upward.
3. A transformer rotary dispensing device according to claim 2, characterized in that: A positioning block is arranged on the positioning plate; and a channel for the positioning block to pass through is arranged on the bearing platform.
4. The transformer rotary dispensing device according to claim 1, characterized in that: The rotating block fixed on the support plate can not only rotate around its own axis, but also move toward and away from another rotating block.
5. The transformer rotary dispensing device according to claim 1, characterized in that: A conveying mechanism is also provided on the base; The carrying platform is arranged below the conveying mechanism and can move upward to above the conveying mechanism.
6. The transformer rotary dispensing device according to claim 1, characterized in that: The dispensing station is also equipped with dispensing components and control mechanisms; The dispensing component is connected to the control mechanism through a rotating shaft, and the control mechanism is connected to the base.
7. The transformer rotary dispensing device according to claim 6, characterized in that: The dispensing component includes a mounting plate and a plurality of dispensing guns; the plurality of dispensing guns are arranged on the mounting plate along the axial direction of the rotating shaft; the axial direction of the rotating shaft is consistent with the direction of the axis of the rotating block.
8. The transformer rotary dispensing device according to claim 7, characterized in that: The mounting plate is connected to the rotating block, the rotating block is connected to the rotating shaft, and the rotating block can move axially along the rotating shaft; An X-direction guide rail is provided on the control mechanism, and the X-direction guide rail is slidably connected to the guide block; the mounting plate can be rotated to a position where it is engaged with the guide block; when the mounting plate is engaged with the guide block, the mounting plate can follow the guide block and move along the X-direction guide rail; the X-direction guide rail is axially consistent with the rotation axis.
9. The transformer rotary dispensing device according to claim 8, characterized in that: The control mechanism includes a connecting plate, a Y-direction guide rail and a Z-direction guide rail; The Z-direction guide rail is connected to the base, the Y-direction guide rail is slidably connected to the Z-direction guide rail; the connecting plate is slidably connected to the Y-direction guide rail; the X-direction guide rail and the rotating shaft are both connected to the connecting plate.
10. A transformer rotary dispensing system, comprising a transformer rotary dispensing device according to any one of claims 1 to 9.