Soybean color sorter capable of removing colored beans

Through the combination of blower and air outlet, combined with the color resolution recognition module and inclined slope design, the problem of inefficient screening of color beans in traditional soybean processing is solved, and fast and accurate color bean separation and transmission is achieved.

CN223276722UActive Publication Date: 2025-08-29SHANDONG GUOHONG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422429051.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-08-29
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

In traditional soybean processing, color bean screening relies on manual labor and is inefficient. The existing automated color sorting machines have problems with slow processing speed and bean caking.

Method used

The air blower and air outlet are used in combination, combined with transparent plastic soybean channel and color resolution identification module, and the air outlet is controlled by the controller to separate the color beans from qualified beans, and the transport of beans is accelerated through the inclined slope and toggle tooth rod design.

Benefits of technology

It realizes the rapid separation of colored beans and qualified beans, improves screening speed and accuracy, avoids the problem of stuck beans, and is easy to observe and maintain.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a soybean color sorter capable of removing colored beans, which comprises a support, one end of the support is fixedly connected with a supporting table, a color sorting assembly is arranged on the supporting table and used for screening the colored beans, and a soybean conveying assembly is arranged on the support. The color sorting assembly comprises a fixing rod, a soybean channel, a color distinguishing and recognizing module, an air blower and an air outlet nozzle, the fixing rod is fixed to the supporting table, the upper end of the fixing rod is an inclined face, the soybean channel is fixed to the inclined face of the upper end of the fixing rod, and the soybean channel is made of transparent plastic; the color distinguishing and recognizing module is arranged on the back face of the soybean channel. According to the soybean color sorting device, the air blower and the air outlet nozzle are matched for use, so that colored soybeans can be quickly separated from qualified soybeans, and the processing speed is increased; the soybean channel is made of a transparent plastic material and is convenient to observe and maintain; the air outlet nozzles are in one-to-one correspondence with the transfer grooves.
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Description

Technical Field

[0001] The utility model relates to the technical field of soybean color sorting, in particular to a soybean color sorter capable of removing colored beans. Background Art

[0002] In traditional soybean processing, the screening of colored beans (i.e. soybeans that do not meet color standards) usually relies on manual sorting, which is inefficient.

[0003] With the development of technology, automated color sorters have been gradually introduced into production to improve screening efficiency and accuracy. However, existing color sorters often have problems such as slow processing speed and uneven spreading of soybeans, which can lead to bean jamming.

[0004] Therefore, a soybean color sorter was designed that can replace manual labor and spread soybeans evenly to avoid the problem of soybean jamming. Summary of the Invention

[0005] The utility model provides a soybean color sorter capable of removing colored beans. The utility model can quickly separate colored beans from qualified beans by using an air blower and an air outlet nozzle in combination, thereby improving the processing speed. The soybean channel adopts a transparent plastic material, which is convenient for observation and maintenance. The air outlet nozzle corresponds to the transfer trough one by one, ensuring that colored beans and qualified beans can accurately fall into different collection areas. The transfer efficiency of the beans is accelerated by setting the inclined slope of the discharge trough and the design of the toggle gear rod.

[0006] A soybean color sorter capable of removing colored beans comprises a bracket, one end of the bracket being fixedly connected to a support platform, a color sorting component being provided on the support platform, the color sorting component being used to screen colored beans, and a soybean transmission component being provided on the bracket;

[0007] The color sorting component includes a fixed rod, a soybean channel, a color discrimination and identification module, an air blower and an air outlet nozzle. The fixed rod is fixed on the support platform. The upper end of the fixed rod is an inclined surface. The upper end inclined surface of the fixed rod fixes the soybean channel. The soybean channel is transparent plastic. The color discrimination and identification module is provided on the back of the soybean channel. The air blower is fixed to the lower end of the soybean channel, and the air blower is provided with the air outlet nozzle.

[0008] As a further limitation of the present technical solution, the soybean channel is provided with at least one transfer trough, and the air blower is provided with at least one air outlet nozzle, and the air outlet nozzle corresponds to the transfer trough one by one.

[0009] As a further limitation of the present technical solution, a controller is further provided, the controller being electrically connected to the color discrimination and recognition module, the controller and the color discrimination and recognition module communicating via a transmission module, and the controller being electrically connected to the air blower.

[0010] As a further limitation of the present technical solution, the soybean transmission assembly includes a soybean shaking module and a transmission module, the soybean shaking module includes a soybean storage trough, a discharge trough, several pairs of connecting rods, a first motor, a rotating wheel, a swing arm and a motor bracket, one end of each pair of connecting rods is rotatably connected to the two sides of the discharge trough, and the other end of the connecting rod is rotatably connected to the upper side of the bracket, the lower side of the soybean storage trough is open and the lower end of the soybean storage trough is sealed to one end of the discharge trough, the gap between the other end of the lower side of the soybean storage trough and the discharge trough is slightly larger than the diameter of the soybean, the motor bracket fixes the upper side of the bracket, the motor bracket fixes the first motor, the output shaft of the first motor is fixedly connected to the rotating wheel, the edge position of one side of the rotating wheel is rotatably connected to one end of the swing arm, the other end of the swing arm is rotatably connected to one end of one side of the discharge trough, and the other end of the swing arm is coaxially arranged with the corresponding end of the connecting rod.

[0011] As a further limitation of the present technical solution, the transmission module includes a conveyor belt assembly and a second motor, the outer shell of the conveyor belt assembly fixes the bracket, the conveyor belt assembly is arranged between the discharge trough and the soybean channel, one end of the conveyor belt assembly corresponds to the other end outlet of the discharge trough, and the other end of the conveyor belt assembly corresponds to the upper side inlet of the soybean channel, the second motor drives the conveyor belt assembly to move, and the second motor fixes the outer shell of the conveyor belt assembly.

[0012] As a further limitation of the present technical solution, a collecting trough is provided on the support platform, and a partition is fixed inside the collecting trough. The partition is used to separate colored beans from qualified soybeans. The partition divides the area within the collecting trough into a qualified soybean area and a colored bean area.

[0013] As a further limitation of the present technical solution, both sides of the middle of the discharge trough are rotatably connected to the two ends of the toggle gear rod, one end of the toggle gear rod is fixedly connected to the output shaft of the servo, and the servo fixes the discharge trough.

[0014] Compared with the prior art, the advantages and positive effects of the present invention are:

[0015] The automated color sorting and soybean transport components enable automatic screening and transport of soybeans. The color recognition module is used to identify the color of soybeans, accurately distinguishing between colored beans and qualified beans, thus improving screening accuracy.

[0016] By using the air blower and the air outlet nozzle together, the colored beans can be quickly separated from the qualified beans, thus improving the processing speed;

[0017] The soybean channel is made of transparent plastic, which is easy to observe and maintain. The air outlet nozzles correspond to the transfer troughs one by one, ensuring that colored beans and qualified beans can fall accurately into different collection areas.

[0018] By setting the slope of the discharge chute and designing the gear rod, the efficiency of bean transfer is accelerated. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings described herein are used to provide a further understanding of this application and constitute a part of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute an undue limitation on this application. Obviously, the drawings described below are only some embodiments of the utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without inventive effort. In the drawings:

[0020] Figure 1 The three-dimensional Figure 1 ;

[0021] Figure 2 For the utility model Figure 1 A partial enlarged view of point A in the middle;

[0022] Figure 3 The three-dimensional Figure 2 ;

[0023] Figure 4 The three-dimensional Figure 3 ;

[0024] Figure 5 The three-dimensional Figure 4 .

[0025] In the figure: 1-soybean storage tank, 2-discharging trough, 3-connecting rod, 4-conveyor belt assembly, 5-second motor, 6-soybean channel, 7-color discrimination and recognition module, 8-blower, 9-collecting tank, 91-qualified soybean area, 92-colored soybean area, 10-support platform, 11-fixed rod, 12-bracket, 13-swing rod, 14-rotating wheel, 15-motor support, 16-first motor, 17-air outlet nozzle, 18-partition; 181-switching gear rod, 19-servo engine. DETAILED DESCRIPTION

[0026] The following is combined with Figure 1-Figure 5 The utility model is further described with reference to the accompanying drawings and implementation methods.

[0027] The specific embodiments of the present invention are as follows:

[0028] Example 1: A soybean color sorter capable of removing colored beans, comprising a bracket 12, one end of the bracket 12 being fixedly connected to a support platform 10, a color sorting component being provided on the support platform 10, the color sorting component being used to screen colored beans, and a soybean transmission component being provided on the bracket 12;

[0029] The color sorting component includes a fixed rod 11, a soybean channel 6, a color discrimination and identification module 7, an air blower 8 and an air outlet nozzle 17. The fixed rod 11 is fixed on the support platform 10. The upper end of the fixed rod 11 is an inclined surface. The upper end inclined surface of the fixed rod 11 fixes the soybean channel 6. The soybean channel 6 is transparent plastic. The color discrimination and identification module 7 is provided on the back of the soybean channel 6. The air blower 8 is fixed to the lower end of the soybean channel 6. The air blower 8 is provided with the air outlet nozzle 17.

[0030] In this embodiment, the soybeans passing through the soybean channel 6 are color-sorted by the color discrimination and recognition module 7. After the colored beans fall, the blower 8 controls the air outlet nozzle 17 to blow the colored beans away, and the colored beans and qualified beans fall into different areas.

[0031] The soybean channel 6 is provided with at least one transfer trough, and the air blower 8 is provided with at least one air outlet nozzle 17 , and the air outlet nozzle 17 corresponds to the transfer trough one by one.

[0032] In this embodiment, the width of each transfer trough allows a single bean to roll through.

[0033] A controller is also provided, which is electrically connected to the color discrimination and recognition module 7 , and the controller and the color discrimination and recognition module 7 communicate through a transmission module. The controller is electrically connected to the air blower 8 , and the controller controls each of the air outlet nozzles 17 .

[0034] In this embodiment, the color discrimination and recognition module 7 screens the color of the beans. When the colored beans pass through, the color discrimination and recognition module 7 feeds back to the controller, and the controller controls the air outlet nozzle 17 to blow air.

[0035] The soybean transmission assembly includes a soybean shaking module and a transmission module. The soybean shaking module includes a soybean storage trough 1, a discharge trough 2, several pairs of connecting rods 3, a first motor 16, a rotating wheel 14, a swing arm 13 and a motor bracket 15. One end of each pair of connecting rods 3 is rotatably connected to the two sides of the discharge trough 2, and the other end of the connecting rod 3 is rotatably connected to the upper side of the bracket 12. The lower side of the soybean storage trough 1 is open and the lower end of the soybean storage trough 1 is sealed to one end of the discharge trough 2. The gap between the other end of the lower side of the soybean storage trough 1 and the discharge trough 2 is slightly larger than the diameter of the soybean. The motor bracket 15 fixes the upper side of the bracket 12, and the motor bracket 15 fixes the first motor 16. The output shaft of the first motor 16 is fixedly connected to the rotating wheel 14. The edge position of one side of the rotating wheel 14 is rotatably connected to one end of the swing arm 13, and the other end of the swing arm 13 is rotatably connected to one end of one side of the discharge trough 2. The other end of the swing arm 13 and the corresponding end of the connecting rod 3 are coaxially arranged.

[0036] In this embodiment, soybeans are poured into the soybean storage trough 1, and the single soybeans are spread out in a single layer and pass through the gap between the other end of the lower side of the soybean storage trough 1 and the discharge trough 2. The first motor 16 is started to drive the wheel 14 to rotate, the wheel 14 drives the swing rod 13 to move in a circular motion, the swing rod 13 drives the discharge trough 2 to move in a circular motion, the discharge trough 2 drives the soybean storage trough 1 to move in a circular motion, and the discharge trough 2 drives the connecting rod 3 to swing back and forth to realize the vibration transmission of the beans. The soybeans roll and fall from the opening of the discharge trough 2 to the transmission module, and fall into the soybean channel 6 through the transmission module.

[0037] Preferably, the bottom of the discharge trough 2 is a slope, and one end of the fixed soybean storage trough 1 is slightly higher than the other end, and the slope is 5-8 degrees.

[0038] The transmission module includes a conveyor belt assembly 4 and a second motor 5. The outer shell of the conveyor belt assembly 4 fixes the bracket 12. The conveyor belt assembly 4 is arranged between the discharge trough 2 and the soybean channel 6. One end of the conveyor belt assembly 4 corresponds to the outlet at the other end of the discharge trough 2, and the other end of the conveyor belt assembly 4 corresponds to the upper inlet of the soybean channel 6. The second motor 5 drives the conveyor belt assembly 4 to move, and the second motor 5 fixes the outer shell of the conveyor belt assembly 4.

[0039] In this embodiment, the second motor 5 drives the conveyor belt of the conveyor belt assembly 4 to move, thereby driving the beans to move until they fall into the soybean channel 6.

[0040] A collecting trough 9 is provided on the support platform 10 , and a partition 18 is fixed inside the collecting trough 9 . The partition 18 is used to separate colored beans from qualified soybeans. The partition 18 divides the area within the collecting trough 9 into a qualified soybean area 91 and a colored bean area 92 .

[0041] In this embodiment, the collecting trough 9 is used to hold soybeans, and the partition 18 is used to separate colored beans from qualified soybeans. The partition 18 divides the area in the collecting trough 9 into a qualified soybean area 91 and a colored bean area 92. The air outlet nozzle 17 blows air to blow the colored beans into the colored bean area 92, and the qualified soybeans fall into the qualified soybean area 91.

[0042] The working method of this embodiment is as follows: soybeans are poured into the soybean storage trough 1, and the single soybeans are spread into a single layer and pass through the gap between the other end of the lower side of the soybean storage trough 1 and the discharge trough 2. The first motor 16 is started to drive the runner 14 to rotate, the runner 14 drives the swing arm 13 to move in a circular motion, the swing arm 13 drives the discharge trough 2 to move in a circular motion, the discharge trough 2 drives the soybean storage trough 1 to move in a circular motion, and the discharge trough 2 drives the connecting rod 3 to swing back and forth to realize the vibration transmission of the beans. The soybeans roll from the opening of the discharge trough 2 to the transmission module, pass through the transmission module and fall into the soybean channel 6. The soybeans pass through the soybean channel 6, and the color discrimination and recognition module 7 screens the color of the beans and compares it with the color of the preset qualified beans. When the colored beans pass by, the color discrimination and recognition module 7 feeds back to the controller, and the controller controls the air outlet nozzle 17 to blow air to blow the colored beans into the colored bean area 92. When qualified beans pass by, the air outlet nozzle 17 does not blow air, and the qualified soybeans fall into the qualified soybean area 91.

[0043] Example 2:

[0044] Based on the soybean color sorter capable of removing colored beans provided in the first embodiment of this application, the second embodiment of this application provides another soybean color sorter capable of removing colored beans. The second embodiment is merely a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.

[0045] Specifically, the second embodiment of the present application provides a soybean color sorter capable of removing colored beans, which is different in that it also includes the following features: the two sides of the middle part of the discharge trough 2 are respectively rotatably connected to the two ends of the toggle gear rod 181, and one end of the toggle gear rod 181 is fixedly connected to the output shaft of the servo 19, and the servo 19 fixes the discharge trough 2.

[0046] In this embodiment, a steering gear 19 and a toggle gear 181 are provided. The steering gear 19 drives the toggle gear 181 to rotate, and the toggle gear 181 rotates counterclockwise (in degrees). Figure 1 For reference), the lower end of the toggle gear rod 181 is preferably made of rubber. During the rotation of the toggle gear rod 181, the beans are continuously moved to accelerate the discharge of the beans from the discharge chute 2.

[0047] When the soybean transmission assembly is working, the steering gear 19 is started to drive the gear rod 181 to rotate, thereby accelerating the movement of the beans.

[0048] The above descriptions are merely two embodiments of an absorber tube fixing frame of the present invention and do not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by utilizing the contents of the specification and drawings of the present invention, or any direct or indirect application in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A soybean color sorter capable of removing colored beans, comprising a bracket (12), characterized in that: One end of the bracket (12) is fixedly connected to the support platform (10), a color sorting component is provided on the support platform (10), the color sorting component is used to screen colored beans, and a soybean transmission component is provided on the bracket (12); The color sorting component comprises a fixing rod (11), a soybean channel (6), a color discrimination and identification module (7), an air blower (8) and an air outlet nozzle (17), wherein the fixing rod (11) is fixed on the support platform (10), the upper end of the fixing rod (11) is an inclined surface, and the upper end inclined surface of the fixing rod (11) fixes the soybean channel (6), the soybean channel (6) is made of transparent plastic, the color discrimination and identification module (7) is provided on the back of the soybean channel (6), the air blower (8) is fixed at the lower end of the soybean channel (6), and the air blower (8) is provided with the air outlet nozzle (17).

2. A soybean color sorter capable of removing colored beans according to claim 1, characterized in that: The soybean channel (6) is provided with at least one transfer trough, and the air blower (8) is provided with at least one air outlet nozzle (17), and the air outlet nozzle (17) corresponds to the transfer trough one by one.

3. A soybean color sorter capable of removing colored beans according to claim 2, characterized in that: A controller is also provided, the controller being electrically connected to the color discrimination and recognition module (7), the controller and the color discrimination and recognition module (7) communicating via a transmission module, and the controller being electrically connected to the air blower (8).

4. A soybean color sorter capable of removing colored beans according to claim 3, characterized in that: The soybean transmission assembly includes a soybean shaking module and a transmission module. The soybean shaking module includes a soybean storage tank (1), a discharge tank (2), a plurality of connecting rods (3), a first motor (16), a rotating wheel (14), a swing rod (13) and a motor bracket (15). One end of each pair of connecting rods (3) is rotatably connected to both sides of the discharge tank (2), and the other end of the connecting rod (3) is rotatably connected to the upper side of the bracket (12). The lower side of the soybean storage tank (1) is open and one end of the lower side of the soybean storage tank (1) is sealed with one end of the discharge tank (2). The gap between the other end of the lower side of the trough (1) and the discharge trough (2) is slightly larger than the diameter of the soybeans. The motor bracket (15) is fixed to the upper side of the bracket (12). The motor bracket (15) is fixed to the first motor (16). The output shaft of the first motor (16) is fixedly connected to the rotating wheel (14). The edge position of one side of the rotating wheel (14) is rotatably connected to one end of the swing rod (13). The other end of the swing rod (13) is rotatably connected to one end of one side of the discharge trough (2). The other end of the swing rod (13) and the corresponding end of the connecting rod (3) are coaxially arranged.

5. A soybean color sorter capable of removing colored beans according to claim 4, characterized in that: The transmission module includes a conveyor belt assembly (4) and a second motor (5). The housing of the conveyor belt assembly (4) fixes the bracket (12). The conveyor belt assembly (4) is arranged between the discharge trough (2) and the soybean channel (6). One end of the conveyor belt assembly (4) corresponds to the other end outlet of the discharge trough (2), and the other end of the conveyor belt assembly (4) corresponds to the upper side inlet of the soybean channel (6). The second motor (5) drives the conveyor belt assembly (4) to move. The second motor (5) fixes the housing of the conveyor belt assembly (4).

6. A soybean color sorter capable of removing colored beans according to claim 5, characterized in that: A collecting trough (9) is provided on the support platform (10), and a partition (18) is fixed inside the collecting trough (9). The partition (18) is used to separate colored beans from qualified soybeans. The partition (18) divides the area within the collecting trough (9) into a qualified soybean area (91) and a colored bean area (92).

7. The soybean color sorter capable of removing colored beans according to claim 4, characterized in that: The two sides of the middle of the discharge chute (2) are rotatably connected to the two ends of the toggle gear rod (181), and one end of the toggle gear rod (181) is fixedly connected to the output shaft of the steering gear (19), and the steering gear (19) fixes the discharge chute (2).