Cleaning and drying equipment for metal product machining
By designing cleaning and drying equipment for metal products processing, using the cutting mesh frame, spray head rinsing and driving structure, the cutting rate reduction and stacking problems caused by the accumulation of oil sludge on the valve plate are solved, and efficient cleaning effect is achieved.
Patent Information
- Application Number
- CN202422444402.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-10
AI Technical Summary
When the valve plate is polished with sludge and enters the cleaning and drying equipment, it is easy to accumulate on the inclined plate, resulting in a reduction in the discharge rate and stacking of materials, affecting the cleaning quality.
A cleaning and drying equipment including a cutting mesh frame, a flush structure and a driving structure is designed. By combining the inclined cutting mesh frame, spray head flush and drive structure, the rapid removal of sludge and the smooth sliding of the valve plate are achieved, reducing the possibility of aggregation and stacking of materials.
It effectively reduces the aggregation of sludge on the surface of the cutting mesh frame, improves the cutting rate and cleaning efficiency of the valve plate, and ensures the cleaning quality.
Smart Images
Figure CN223276799U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of compressor component production, in particular to a cleaning and drying device used for metal product processing. Background Art
[0002] A compressor is a driven fluid machine that boosts low-pressure gas to high-pressure gas. It is the heart of the refrigeration system. It draws in low-temperature, low-pressure refrigerant gas from the intake pipe, compresses it through the motor-driven piston, and discharges high-temperature, high-pressure refrigerant gas to the exhaust pipe, providing power for the refrigeration cycle, thus completing the refrigeration cycle of compression → condensation (heat release) → expansion → evaporation (heat absorption).
[0003] The valve plate is a component on the silencer cover of the compressor assembly. The valve plate needs to be polished after entering the factory, and then be brushed on both sides and then sent to the cleaning and drying equipment. The valve plate is brushed on both sides and directly sent to the cleaning and drying equipment for cleaning. Due to the height difference between the two equipments, the valve plate is supported by an inclined plate to slide into the cleaning and drying equipment for cleaning and drying. The oily mud on the valve plate during polishing will partially gather on the surface of the inclined plate, thereby increasing the resistance and reducing the valve plate feeding rate. Other valve plates will easily form accumulation when they fall in, resulting in stacking. The stacked material entering the cleaning and drying equipment can easily make the covered part difficult to clean, affecting the cleaning quality. Utility Model Content
[0004] The purpose of the utility model is to provide a cleaning and drying device for metal product processing that allows a single valve plate to slide quickly on a blanking mesh frame, reducing the possibility of valve plates forming aggregates and causing stacking, and can solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a cleaning and drying device for metal product processing, comprising a box body and a blanking structure installed inside the box body, the blanking structure comprising a blanking mesh frame, both sides and the top of the box body are open, the blanking mesh frame is tilted inside the box body, a U-shaped cover plate is fixedly connected to the top of the blanking mesh frame, and the length of the blanking mesh frame is greater than the internal length of the box body; the bottom of the box body is connected to a flushing structure; the front end surface of the box body is equipped with a driving structure
[0006] Preferably, the flushing structure includes a flushing pipe, a nozzle, a water tank, a water inlet pipe, a water pump and a water supply pipe. The side wall of the box body is fixedly connected to the high end of the blanking mesh frame with two parallel clamps. A flushing pipe is installed between the two clamps. The side wall of the flushing pipe is connected to several nozzles. The bottom of the box body is fixedly connected to the water tank. A water pump is installed on the front end surface of the bottom position of the water tank. The water pump inlet is connected to the bottom of the water tank through the water inlet pipe, and the water pump outlet is connected to the water supply pipe. The other end of the water supply pipe is connected to the flushing pipe, so that the sludge is flushed and discharged from the bottom of the box body, reducing the sludge accumulation height beyond the height of the blanking mesh frame, thereby affecting the continuous blanking effect of the blanking mesh frame supporting valve plate.
[0007] Preferably, the top area of the water tank not covered by the bottom of the box body is open, a matching door panel is provided on the open area of the water tank, and a plurality of locking universal wheels are fixedly connected to the bottom of the water tank.
[0008] Preferably, the bottom of the box body is fixedly connected to a sewage trough at the lower end of the discharge mesh frame, and the bottom of the sewage trough is connected to a sewage pipe. The other end of the sewage pipe is placed in a cart to collect the sludge in time and carry out the next step of treatment. The sludge collection method is not to discharge it directly into the sewage pipe to prevent blockage.
[0009] Preferably, the driving structure includes a cylinder, a gear and a rack rod, both ends of the flushing pipe pass through the splint and are rotatably connected to the splint, the water supply pipe is connected to the flushing pipe and is rotatably connected, a cylinder is installed on the front end face of the box body, the output end of the cylinder is connected to the rack rod, and a gear that meshes with the rack rod is fixedly sleeved on the outer wall of one end of the flushing pipe.
[0010] Preferably, the flushing pipe is also fixedly provided with cams near both ends, and several groups of pads are provided on both side walls of the interior of the box body, with two pads in each group. The lower position pads are fixedly connected to the inner side walls of the box body, and the higher position pads are fixedly connected to the side walls of the blanking mesh frame. The higher position pads are connected to the lower position pads through springs, and the blanking mesh frame will shake. The shaking mode of the blanking mesh frame can further reduce the valve plate residence rate, thereby reducing the maximum possibility of valve plate stacking.
[0011] Compared with the prior art, the beneficial effects of the present invention are as follows: the oil sludge produced during the polishing process of the valve plate flows into the interior of the box body through the grid of the blanking frame, thereby reducing the possibility of the oil sludge gathering on the surface of the blanking frame, reducing the increase in damping caused by excessive accumulation of oil sludge, and allowing the single valve plate located on the blanking frame to slide quickly, reducing the possibility of the valve plate forming accumulation and causing stacking, and allowing the single valve plate to enter the interior of the cleaning and drying equipment in turn, thereby ensuring the cleaning quality and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0013] Figure 2 It is a partial enlarged structural diagram of the feeding structure and the flushing structure in the utility model;
[0014] Figure 3 This is a schematic diagram of the partial structure of the flushing structure in the present utility model;
[0015] Figure 4 This is a partial structural diagram of the blanking mesh frame in the utility model;
[0016] Figure 5 for Figure 2 Schematic diagram of the locally enlarged structure at point A in the middle.
[0017] In the figure: 1. Box body; 2. Discharge structure; 201. Drain trough; 202. Drain pipe; 203. U-shaped cover; 204. Discharge mesh frame; 3. Flushing structure; 301. Flushing pipe; 302. Sprinkler; 303. Water tank; 304. Water inlet pipe; 305. Water pump; 306. Water supply pipe; 307. Locking universal wheel; 308. Door panel; 309. Clamp; 4. Driving structure; 401. Cylinder; 402. Pad; 403. Spring; 404. Gear; 405. Rack rod; 406. Cam. DETAILED DESCRIPTION
[0018] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0019] See also Figure 1 and Figure 2, the figure shows a cleaning and drying equipment for metal product processing, including a box body 1 and a blanking structure 2 installed inside the box body 1, the blanking structure 2 includes a blanking mesh frame 204, both sides and the top of the box body 1 are open, the blanking mesh frame 204 is tilted inside the box body 1, and a U-shaped cover 203 is fixedly connected to the top of the blanking mesh frame 204. The length of the blanking mesh frame 204 is greater than the internal length of the box body 1. It should be noted that the box body 1 is set at the front end of the valve plate cleaning equipment. When the valve plate passes through the polishing equipment and the double-side brushing equipment, it falls into the blanking mesh frame 20 4 is at a high position, the blanking mesh frame 204 is used to receive the material, the valve plates are located on the blanking mesh frame 204 and slide down in turn, and the sliding valve plates will be put into the cleaning and drying equipment to complete the cleaning, and the oil sludge with the valve plate polishing process flows into the inside of the box body 1 through the grid of the blanking mesh frame 204, so that the possibility of the oil sludge gathering on the surface of the blanking mesh frame 204 is reduced, and the increase in damping caused by excessive accumulation of oil sludge is reduced, so that the single valve plate is located on the blanking mesh frame 204 and slides down quickly, reducing the possibility of the valve plate forming accumulation and stacking, so that the single valve plate enters the inside of the cleaning and drying equipment in turn, ensuring the cleaning quality and efficiency.
[0020] See also Figure 1 and Figure 4 The bottom of the box body 1 is connected to a flushing structure 3, which includes a flushing pipe 301, a nozzle 302, a water tank 303, a water inlet pipe 304, a water pump 305 and a water supply pipe (306). The side wall of the box body 1 located at the upper end of the blanking net frame 204 is fixedly connected to two parallel clamps 309, and a flushing pipe 301 is installed between the two clamps 309. The side wall of the flushing pipe 301 is connected to several nozzles 302. The bottom of the box body 1 is fixedly connected to the water tank 303. The front end surface of the bottom position of the water tank 303 is installed with a water pump 305. The inlet of the water pump 305 is connected to the inlet. The water pipe 304 is connected to the bottom of the water tank 303, and the outlet of the water pump 305 is connected to the water supply pipe 306. The other end of the water supply pipe 306 is connected to the flushing pipe 301. It should be noted that, by turning on the water pump 305, the water inside the water tank 303 is passed into the flushing pipe 301, and then sprayed out from the nozzle 302, the bottom of the box body 1 can be flushed, so that the sludge is flushed and discharged from the bottom of the box body 1, and the height of the sludge accumulation is reduced to exceed the height of the blanking mesh frame 204, thereby affecting the continuous blanking effect of the valve plate supported by the blanking mesh frame 204. There is no need for the operator to manually handle the sludge regularly, and the operation is simple and convenient.
[0021] See Figure 1 and Figure 3The top of the water tank 303 that is not covered by the bottom of the box body 1 is an open setting. A matching door panel 308 is set in the open area of the water tank 303. A number of locking universal wheels 307 are fixedly connected to the bottom of the water tank 303. It should be noted that the water tank 303 is used in a mobile manner by relying on the locking universal wheels 307, which provides convenience for the transportation process. Water is added to the open position of the water tank 303, and cleaning agent can also be added to the water tank 303 to increase the effect of flushing sludge.
[0022] See Figure 4 The bottom of the box body 1 is fixedly connected to a drain trough 201 at the lower end of the blanking net frame 204. The bottom of the drain trough 201 is connected to a drain pipe 202. The sludge will fall into the drain trough 201. The other end of the drain pipe 202 is placed in a cart to collect the sludge in time and carry out the next step of processing. The sludge collection method does not discharge it directly into the sewage pipe to prevent blockage.
[0023] See Figure 2 and Figure 5 , the front end face of the box body 1 is equipped with a driving structure 4, which includes a cylinder 401, a gear 404 and a rack rod 405. Both ends of the flushing pipe 301 pass through the splint 309 and are rotatably connected to the splint 309. The water supply pipe 306 is connected to the flushing pipe 301 and is rotatably connected. The front end face of the box body 1 is equipped with a cylinder 401, the output end of the cylinder 401 is connected to the rack rod 405, and the outer wall of one end of the flushing pipe 301 is fixed with a gear 404 that meshes with the rack rod 405. It should be noted that during the valve plate feeding process, the cylinder 40 is opened. 1. The cylinder 401 drives the rack rod 405 to move back and forth, so that the gear 404 rotates back and forth in a circular motion, the flushing pipe 301 rotates back and forth, and the nozzle 302 sprays liquid in an arc shape. The sprayed liquid can flush the bottom of the box body 1 and the bottom surface of the blanking mesh frame 204. At the same time, it can flush the bottom of the box body 1 and the bottom of the blanking mesh frame 204, so that some oil sludge on the surface of the blanking mesh frame 204 can also be flushed and cleaned. The U-shaped cover plate 203 can prevent the sliding valve plate from being flushed by the liquid and flying out of the surface of the blanking mesh frame 204.
[0024] See Figure 2 and Figure 5The flushing pipe 301 is also fixedly provided with cams 406 near both ends, and several groups of pads 402 are provided on both side walls of the interior of the box body 1, and each group of pads 402 has two. The lower position pad 402 is fixedly connected to the inner side wall of the box body 1, and the high position pad 402 is fixedly connected to the side wall of the blanking mesh frame 204. The high position pad 402 is connected to the lower position pad 402 through a spring 403. It should be noted that when the flushing pipe 301 swings back and forth, it drives the cam 406 to swing back and forth, and the cam 406 will collide with the bottom side wall of the blanking mesh frame 204. Due to the action of the spring 403, the blanking mesh frame 204 will shake. The use of the shaking mode of the blanking mesh frame 204 further reduces the valve plate residence rate, so that the maximum possibility of the valve plate stacking is reduced.
[0025] Working principle: Turn on the cylinder 401, and the cylinder 401 drives the rack rod 405 to move back and forth, so that the gear 404 rotates back and forth in a circular motion, the flushing pipe 301 rotates back and forth, and the nozzle 302 sprays liquid in an arc shape. The sprayed liquid can reach the bottom of the box body 1 and the bottom surface of the blanking mesh frame 204. It can flush the bottom of the box body 1 and the bottom of the blanking mesh frame 204 at the same time. The flushing pipe 301 swings back and forth, driving the cam 406 to swing back and forth. The cam 406 collides with the bottom side wall of the blanking mesh frame 204. Due to the action of the spring 403, the blanking mesh frame 204 will shake. The shaking mode of the blanking mesh frame 204 increases the valve plate blanking rate.
[0026] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include" or "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cleaning and drying device for metal product processing, comprising a box body (1) and a material discharge structure (2) installed inside the box body (1), characterized in that: The blanking structure (2) comprises a blanking mesh frame (204), both sides and the top of the box body (1) are open, the blanking mesh frame (204) is tiltedly arranged inside the box body (1), a U-shaped cover plate (203) is fixedly connected to the top of the blanking mesh frame (204), and the length of the blanking mesh frame (204) is greater than the internal length of the box body (1); The bottom of the box body (1) is connected to a flushing structure (3); A driving structure (4) is installed on the front end surface of the box body (1).
2. The cleaning and drying equipment for metal product processing according to claim 1, characterized in that: The flushing structure (3) comprises a flushing pipe (301), a nozzle (302), a water tank (303), a water inlet pipe (304), a water pump (305) and a water supply pipe (306). The side wall of the box body (1) located at the upper end of the blanking net frame (204) is fixedly connected to two parallel clamping plates (309). A flushing pipe (301) is installed between the two clamping plates (309). The side wall of the flushing pipe (301) is connected to a plurality of nozzles (302). The bottom of the box body (1) is fixedly connected to the water tank (303). A water pump (305) is installed at the front end of the bottom position of the water tank (303). The inlet of the water pump (305) is connected to the bottom of the water tank (303) through the water inlet pipe (304). The outlet of the water pump (305) is connected to the water supply pipe (306). The other end of the water supply pipe (306) is connected to the flushing pipe (301).
3. The cleaning and drying equipment for metal product processing according to claim 2, characterized in that: The top area of the water tank (303) not covered by the bottom of the box body (1) is open, and a matching door panel (308) is provided on the water tank (303) in the open area, and a plurality of locking universal wheels (307) are fixedly connected to the bottom of the water tank (303).
4. The cleaning and drying equipment for metal product processing according to claim 1, characterized in that: The bottom of the box body (1) located at the lower end of the blanking net frame (204) is fixedly connected to a sewage trough (201), and the bottom of the sewage trough (201) is connected to a sewage pipe (202).
5. The cleaning and drying equipment for metal product processing according to claim 1, characterized in that: The driving structure (4) comprises a cylinder (401), a gear (404) and a rack rod (405); both ends of the flushing pipe (301) pass through the clamping plate (309) and are rotatably connected to the clamping plate (309); the water supply pipe (306) is connected to the flushing pipe (301) and is rotatably connected; the front end surface of the box body (1) is equipped with a cylinder (401); the output end of the cylinder (401) is connected to the rack rod (405); and a gear (404) meshing with the rack rod (405) is fixedly sleeved on the outer wall of one end of the flushing pipe (301).
6. The cleaning and drying equipment for metal product processing according to claim 5, characterized in that: The flushing pipe (301) is also fixedly provided with cams (406) near both ends. A plurality of groups of pads (402) are provided on both side walls of the box body (1). Each group of pads (402) has two pads. The pads (402) at the lower position are fixedly connected to the inner side walls of the box body (1). The pads (402) at the upper position are fixedly connected to the side walls of the blanking mesh frame (204). The pads (402) at the upper position are connected to the pads (402) at the lower position via springs (403).