Full-automatic hydrocarbon vacuum cleaning machine

Abstract

The utility model relates to the technical field of cleaning machines, and discloses a full-automatic hydrocarbon vacuum cleaning machine which comprises a box body, the left side of the outer wall of the box body is fixedly connected with a servo motor, the output end of the servo motor is fixedly connected with a first gear, the top end of the box body is connected with a cover plate in a sliding mode, and the left side of the cover plate is fixedly connected with a rack. The first gear is in meshed connection with the rack, a slope filter plate is fixedly connected to the middle of the inner wall of the box body, a cylinder is fixedly connected to the bottom of the inner wall of the box body, a direct current motor is fixedly connected to the middle of the inner wall of the cylinder, and a gear ring is fixedly connected to the top end of the cylinder. According to the utility model, the angle of the workpiece can be adjusted in the horizontal direction and the workpiece can rotate through the mutual matching among the vacuum machine, the bracket and the worm, and the workpiece can be washed through the mutual matching among the sealing plate, the annular pipe and the spraying head.

Description

Technical Field

[0001] The utility model relates to the technical field of cleaning machines, in particular to a full-automatic hydrocarbon vacuum cleaning machine. Background Art

[0002] A hydrocarbon vacuum cleaner is a highly efficient industrial device used to clean workpiece surfaces under vacuum. It places the workpiece in a vacuum chamber and utilizes a specially designed nozzle and spray system, combined with an appropriate cleaning agent, to thoroughly clean the workpiece surface. This cleaner effectively removes grease, dirt, and residue from the surface, ensuring that the cleaned workpiece meets high-quality cleanliness standards. Hydrocarbon vacuum cleaners are widely used in industries such as precision machinery, electronics, and optical devices to improve production efficiency and product quality.

[0003] Fully automatic hydrocarbon vacuum cleaners offer significant convenience. They automate the entire cleaning process, reducing the need for manual operation and saving both labor costs and time. Pre-programmed, simple and intuitive operation allows for efficient completion of even complex cleaning tasks. While maintaining high efficiency, these cleaners ensure consistent and stable cleaning results, significantly improving product quality and reliability. Their automated control system also monitors the cleaning process in real time, ensuring safe and standard-compliant operation.

[0004] In the existing automatic hydrocarbon vacuum cleaning machine, the workpiece is placed in a box filled with cleaning liquid, the cover is closed, and the vacuum machine is started to extract air. However, in actual use, the top of the workpiece remains motionless during the cleaning process. Although the stains in the gaps on the top are dissolved, they cannot be discharged. In addition, the stains in the gaps cannot be completely cleaned out by soaking. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a fully automatic hydrocarbon vacuum cleaning machine, which aims to improve the problem in the prior art that the top of the workpiece processed remains motionless during the cleaning process, and the stains in the gaps on the top are dissolved but cannot be discharged, and the stains in the gaps cannot be completely cleaned out by immersion.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a fully automatic hydrocarbon vacuum cleaning machine, comprising a box body, a servo motor is fixedly connected to the left side of the outer wall of the box body, the output end of the servo motor is fixedly connected to a first gear, the top end of the box body is slidably connected to a cover plate, the left side of the cover plate is fixedly connected to a rack, the first gear is meshed with the rack, the middle part of the inner wall of the box body is fixedly connected to a slope filter plate, the bottom of the inner wall of the box body is fixedly connected to a cylinder, the middle part of the inner wall of the cylinder is fixedly connected to a DC motor, the top end of the cylinder is fixedly connected to a gear ring, the output end of the DC motor is fixedly connected to a disc, and the disc The top is fixedly connected to a bracket, the outer side of the gear ring is meshed with a second gear, the top of the second gear is fixedly connected to a cylinder, the top of the cylinder passes through the bracket and is fixedly connected to a worm, the outer side of the worm is meshed with a turbine, the left and right sides of the top of the disc are fixedly connected to movable plates, the front and rear parts of the adjacent sides of the two movable plates are rotatably connected to rotating columns, the front end of the rotating column passes through the movable plate on the left and is fixedly connected to the turbine, a vacuum machine is fixedly connected to the right side of the outer wall of the box, the output end of the vacuum machine passes through the box, and a flushing mechanism is provided on the left and right sides of the inner wall of the box, and the flushing mechanism is used to flush the workpiece.

[0007] As a further description of the above technical solution:

[0008] The flushing mechanism includes two water diversion baffles, which are respectively fixedly connected to the left and right sides of the inner wall of the box body. A sealing plate is provided on the top of the water diversion baffle. A water pump is fixedly connected to the right front end of the box body. The output end of the water pump is connected to a hose. The top end of the hose passes through the box body and is connected to an annular pipe. The bottom of the outer wall of the annular pipe is connected to multiple spray heads.

[0009] As a further description of the above technical solution:

[0010] An observation window is provided at the middle of the front end of the outer wall of the box body, and an outer frame is fixedly connected to the outer side of the observation window.

[0011] As a further description of the above technical solution:

[0012] A notch is provided on the right side of the movable plate, and a sliding block is slidably connected to the inner wall of the notch, and the sliding block is rotatably connected to the rotating column at the rear side.

[0013] As a further description of the above technical solution:

[0014] The top end of the sliding block is fixedly connected to a limiting column, a gasket is provided on the outer wall of the limiting column, and a nut is threadedly connected to the outer wall of the limiting column.

[0015] As a further description of the above technical solution:

[0016] Slide grooves are provided on the left and right sides of the top of the box body, and the slide grooves are slidably connected to the cover plate.

[0017] As a further description of the above technical solution:

[0018] A controller is fixedly connected to the front right side of the outer wall of the box body, and the controller is electrically connected to the servo motor, the DC motor, the vacuum machine and the water pump respectively.

[0019] As a further description of the above technical solution:

[0020] The outer side of the controller is fixedly connected with a shell, and the outer side of the shell is rotatably connected with a protective cover.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, by placing the cylindrical workpiece above the rotating column, adding cleaning liquid, starting the servo motor, driving the first gear to rotate, the cover plate is used to close the box body through the rack, the vacuum machine is started to extract air to form a vacuum environment, and the DC motor is started to drive the disc to rotate, thereby driving the bracket and other mechanisms and the cylinder and worm to rotate. The worm engages with the turbine to drive the rotating column and the cylindrical workpiece to rotate. The angle of the workpiece can be adjusted in the horizontal direction and the workpiece can be rotated.

[0023] 2. In the utility model, when the vacuum machine is evacuating air, the air pressure at the top of the box body is reduced, and the air pressure at the bottom pushes the sealing plate up, sealing the top space. The DC motor is running, and the water pump draws the cleaning liquid from the bottom, which is sprayed on the workpiece by the spray head through the hose and the annular pipe. The stains and debris remain above the slope filter plate and cannot be filtered due to the sealing of the sealing plate. The vacuum machine is started to add air to the box body, the air pressure increases, the sealing plate falls, and the cleaning liquid filters impurities through the slope filter plate. The liquid flows to the bottom through the water diversion baffle, and the workpiece can be rinsed. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a three-dimensional diagram of a fully automatic hydrocarbon vacuum cleaning machine proposed in the utility model;

[0025] Figure 2 This is a left side view of a fully automatic hydrocarbon vacuum cleaning machine proposed in the present invention;

[0026] Figure 3 This is a cross-sectional view of the box of a fully automatic hydrocarbon vacuum cleaning machine proposed in the utility model;

[0027] Figure 4 This is a schematic diagram of the support structure of a fully automatic hydrocarbon vacuum cleaning machine proposed in the utility model;

[0028] Figure 5 This is a schematic diagram of the structure of the slope filter plate of a fully automatic hydrocarbon vacuum cleaning machine proposed in the utility model;

[0029] Figure 6 This is a schematic diagram of the movable plate structure of a fully automatic hydrocarbon vacuum cleaning machine proposed in the utility model.

[0030] Legend:

[0031] 1. Box body; 2. Flushing mechanism; 201. Water diversion baffle; 202. Sealing plate; 203. Water pump; 204. Hose; 205. Ring pipe; 206. Sprinkler head; 3. Servo motor; 4. First gear; 5. Rack; 6. Cover plate; 7. Slope filter plate; 8. Cylinder; 9. DC motor; 10. Gear ring; 11. Disc; 12. Bracket; 13. Second gear; 14. Cylinder; 15. Worm; 16. Turbine; 17. Rotating column; 18. Moving plate; 19. Slide; 20. Observation window; 21. Outer frame; 22. Vacuum machine; 23. Controller; 24. Housing; 25. Protective cover; 26. Notch; 27. Sliding block; 28. Limiting column; 29. ​​Gasket; 30. Nut. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] Reference Figure 2 、 Figure 3 and Figure 4The utility model provides an embodiment: a fully automatic hydrocarbon vacuum cleaning machine, including a box body 1, a servo motor 3 is fixedly connected to the left side of the outer wall of the box body 1, the output end of the servo motor 3 is fixedly connected to the first gear 4, the top of the box body 1 is slidably connected to a cover plate 6, the left side of the cover plate 6 is fixedly connected to a rack 5, the first gear 4 is meshed with the rack 5, the middle part of the inner wall of the box body 1 is fixedly connected to a slope filter plate 7, the bottom of the inner wall of the box body 1 is fixedly connected to a cylinder 8, the middle part of the inner wall of the cylinder 8 is fixedly connected to a DC motor 9, the top of the cylinder 8 is fixedly connected to a gear ring 10, the output end of the DC motor 9 is fixedly connected to a disc 11, and the top of the disc 11 is fixedly connected to a bracket 12 , the outer side of the gear ring 10 is meshed with the second gear 13, the top of the second gear 13 is fixedly connected to the cylinder 14, the top of the cylinder 14 passes through the bracket 12 and is fixedly connected to the worm 15, the outer side of the worm 15 is meshed with the worm wheel 16, the left and right sides of the top of the disc 11 are fixedly connected to the movable plates 18, the front and rear parts of the adjacent sides of the two movable plates 18 are rotatably connected to the rotating columns 17, the front rotating column 17 passes through the left movable plate 18 and is fixedly connected to the turbine 16, the right side of the outer wall of the box body 1 is fixedly connected to the vacuum machine 22, the output end of the vacuum machine 22 passes through the box body 1, and the left and right sides of the inner wall of the box body 1 are provided with a flushing mechanism 2, which is used to flush the workpiece;

[0034] Specifically, the cylindrical workpiece to be cleaned is placed above the two rotating columns 17, and cleaning liquid is added to the box body 1. The servo motor 3 is then started to drive the first gear 4 to rotate, and through engagement with the rack 5, the cover plate 6 is driven to move toward the front end of the box body 1. When the cover plate 6 covers the box body 1, the vacuum machine 22 is started to extract the air in the box body 1 until the interior reaches the required vacuum environment. The DC motor 9 is then started to drive the disc 11 to rotate. As the disc 11 rotates, the bracket 12 and other mechanisms above it can be driven to rotate together. At the same time, the second gear 13, in the process of rotating with the bracket 12, engages with the gear ring 10, and can drive the cylinder 14 and the worm 15 to rotate together. Through the engagement between the worm 15 and the turbine 16, the turbine 16 and the rotating column 17 above it can be driven to rotate together, thereby driving the cylindrical workpiece to be cleaned to rotate.

[0035] Reference Figure 1 、 Figure 3 and Figure 5 The flushing mechanism 2 includes two water diversion baffles 201, which are respectively fixedly connected to the left and right sides of the inner wall of the box body 1. A sealing plate 202 is provided on the top of the water diversion baffle 201. A water pump 203 is fixedly connected to the right side of the front end of the box body 1. The output end of the water pump 203 is connected to a hose 204. The top end of the hose 204 passes through the box body 1 and is connected to an annular pipe 205. The bottom of the outer wall of the annular pipe 205 is connected to multiple spray heads 206.

[0036] Specifically, during the process of vacuuming by the vacuum machine 22, as the air pressure in the internal top space of the box body 1 decreases, the air pressure at the bottom of the box body 1 is greater than the air pressure at the top, which will push the sealing plate 202 to move toward the top, thereby blocking the slope filter plate 7 and sealing the top space. When the DC motor 9 is running, the cleaning liquid at the bottom can be pumped out by starting the water pump 203, and guided to the annular tube 205 through the hose 204, and sprayed on the workpiece through the spray head 206 to rinse the workpiece. The stains and debris rinsed away stay above the slope filter plate 7 with the sewage, and cannot be filtered out due to the sealing of the sealing plate 202. When the cleaning is completed, the vacuum machine 22 is started to add air into the box body 1. As the air enters, the air pressure increases. At this time, the sealing plate 202 will fall, and the cleaning liquid above will be filtered out of impurities by the slope filter plate 7, and the liquid will flow to the bottom through the water diversion baffles 201 on both sides.

[0037] Reference Figure 1 、 Figure 2 and Figure 6 An observation window 20 is provided in the middle of the front end of the outer wall of the box body 1, and the outer side of the observation window 20 is fixedly connected to the outer frame 21; a notch 26 is provided on the right side of the movable plate 18, and a sliding block 27 is slidably connected to the inner wall of the notch 26, and the sliding block 27 is rotatably connected to the rear rotating column 17; the top of the sliding block 27 is fixedly connected to the limiting column 28, and a gasket 29 is provided on the outer wall of the limiting column 28, and a nut 30 is threadedly connected to the outer wall of the limiting column 28; sliding grooves 19 are provided on the left and right sides of the top of the box body 1, and the sliding grooves 19 are slidably connected to the cover plate 6;

[0038] Specifically, the internal operation status can be easily observed through the observation window 20, the sliding block 27 can drive the rotating column 17 to move, thereby adjusting the distance between the two rotating columns 17, the limiting column 28 can limit the moving direction of the sliding block 27, and the gasket 29 and the nut 30 can fix the limiting column 28 after moving to the desired position.

[0039] Reference Figure 1 、 Figure 2 and Figure 4 A controller 23 is fixedly connected to the front right side of the outer wall of the box body 1, and the controller 23 is electrically connected to the servo motor 3, the DC motor 9, the vacuum machine 22 and the water pump 203 respectively; the outer side of the controller 23 is fixedly connected to the outer side of the housing 24, and the outer side of the housing 24 is rotatably connected to the protective cover 25;

[0040] Specifically, the controller 23 can control the starting and operating power of the servo motor 3, the DC motor 9, the vacuum machine 22 and the water pump 203 respectively. The outer shell 24 can prevent the controller 23 from being damaged due to collision. The protective cover 25 can prevent dust or liquid from entering the interior of the controller 23 and causing damage to the internal electronic components.

[0041] Working principle: Before using the device, first, accurately place the cylindrical workpiece to be cleaned above the two rotating columns 17, then inject an appropriate amount of cleaning liquid into the box 1, and then start the servo motor 3, which will drive the first gear 4 to rotate, and through precise engagement with the rack 5, drive the cover 6 to move smoothly toward the front end of the box 1. Once the cover 6 completely covers the box 1, start the vacuum machine 22, which will effectively extract the air in the box 1 until the preset vacuum environment is reached inside. After ensuring that the inside of the box 1 is After the environment meets the requirements, the DC motor 9 is started, which will drive the disc 11 to rotate. As the disc 11 rotates, the bracket 12 and other mechanisms above it will rotate synchronously. At the same time, during the rotation of the bracket 12, the second gear 13 will drive the cylinder 14 and the worm 15 to rotate together due to the meshing effect with the gear ring 10. Through the precise meshing between the worm 15 and the turbine 16, the turbine 16 and the rotating column 17 above it will eventually rotate, thereby achieving effective rotation of the cylindrical workpiece to be cleaned and ensuring the cleaning effect;

[0042] And through the flushing mechanism 2, during the vacuum machine 22's extraction process, as the air pressure in the top space inside the box body 1 gradually decreases, the air pressure at the bottom will increase relatively, causing the sealing plate 202 to be pushed upward, and then move toward the top until it blocks the slope filter plate 7, thereby ensuring that the top space is completely sealed. When the DC motor 9 is started, the water pump 203 extracts the cleaning liquid from the bottom, guides it to the annular pipe 205 through the hose 204, and sprays it evenly on the workpiece through the spray head 206 to achieve flushing of the workpiece. The stains and debris generated during the flushing process will accumulate above the slope filter plate 7 with the sewage. 2 is blocked and cannot pass through the filter. After cleaning is completed, start the vacuum machine 22 to inject air into the box 1. As the air enters, the internal air pressure of the box 1 gradually increases, and the sealing plate 202 drops accordingly. At this time, the slope filter plate 7 begins to play a filtering role, filtering out impurities in the cleaning liquid above, and the clean liquid flows to the bottom of the box 1 through the water diversion baffles 201 on both sides. The DC motor model is 57BL-1010H1-LS-B, the servo motor model is MDME752G1G, the water pump model is IS50-32-125, the vacuum machine model is TAL-1.5L, and the controller is KZB-833.

[0043] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A fully automatic hydrocarbon vacuum cleaning machine, comprising a housing (1), characterized in that: A servo motor (3) is fixedly connected to the left side of the outer wall of the box (1), and the output end of the servo motor (3) is fixedly connected to a first gear (4). A cover plate (6) is slidably connected to the top of the box (1), and a rack (5) is fixedly connected to the left side of the cover plate (6). The first gear (4) is meshed with the rack (5). A slope filter plate (7) is fixedly connected to the middle of the inner wall of the box (1). A cylinder (8) is fixedly connected to the bottom of the inner wall of the box (1), and a DC motor (9) is fixedly connected to the middle of the inner wall of the cylinder (8). A gear ring (10) is fixedly connected to the top of the cylinder (8). The output end of the DC motor (9) is fixedly connected to a disc (11), and the top of the disc (11) is fixedly connected to a bracket (12). The outer side of the gear ring (10) is meshed with a second gear. (13), the top of the second gear (13) is fixedly connected to a cylinder (14), the top of the cylinder (14) passes through the bracket (12) and is fixedly connected to a worm (15), the outer side of the worm (15) is meshedly connected to a turbine (16), the left and right sides of the top of the disc (11) are fixedly connected to movable plates (18), the front and rear parts of the adjacent sides of the two movable plates (18) are rotatably connected to rotating columns (17), the front end of the rotating column (17) passes through the left movable plate (18) and is fixedly connected to the turbine (16), the right side of the outer wall of the box (1) is fixedly connected to a vacuum machine (22), the output end of the vacuum machine (22) passes through the box (1), and the left and right sides of the inner wall of the box (1) are provided with a flushing mechanism (2), and the flushing mechanism (2) is used to flush the workpiece.

2. The fully automatic hydrocarbon vacuum cleaning machine according to claim 1, characterized in that: The flushing mechanism (2) comprises two water diversion baffles (201), the two water diversion baffles (201) being fixedly connected to the left and right sides of the inner wall of the box body (1), respectively; a sealing plate (202) is provided at the top end of the water diversion baffle (201); a water pump (203) is fixedly connected to the right side of the front end of the box body (1); the output end of the water pump (203) is connected to a hose (204); the top end of the hose (204) passes through the box body (1) and is connected to an annular pipe (205); the bottom of the outer wall of the annular pipe (205) is connected to a plurality of spray heads (206).

3. The fully automatic hydrocarbon vacuum cleaning machine according to claim 1, characterized in that: An observation window (20) is provided in the middle of the front end of the outer wall of the box body (1), and an outer frame (21) is fixedly connected to the outer side of the observation window (20).

4. The fully automatic hydrocarbon vacuum cleaning machine according to claim 1, characterized in that: A notch (26) is provided on the right side of the movable plate (18), and a sliding block (27) is slidably connected to the inner wall of the notch (26), and the sliding block (27) is rotatably connected to the rear rotating column (17).

5. The fully automatic hydrocarbon vacuum cleaning machine according to claim 4, characterized in that: The top end of the sliding block (27) is fixedly connected to a limiting column (28), the outer wall of the limiting column (28) is provided with a gasket (29), and the outer wall of the limiting column (28) is threadedly connected to a nut (30).

6. The fully automatic hydrocarbon vacuum cleaning machine according to claim 1, characterized in that: Slide grooves (19) are provided on both the left and right sides of the top of the box body (1), and the slide grooves (19) are slidably connected to the cover plate (6).

7. The fully automatic hydrocarbon vacuum cleaning machine according to claim 2, characterized in that: A controller (23) is fixedly connected to the front right side of the outer wall of the box body (1), and the controller (23) is electrically connected to the servo motor (3), the DC motor (9), the vacuum machine (22) and the water pump (203) respectively.

8. The fully automatic hydrocarbon vacuum cleaning machine according to claim 7, characterized in that: The outer side of the controller (23) is fixedly connected to a housing (24), and the outer side of the housing (24) is rotatably connected to a protective cover (25).

Images