Quick replacement device for tension measuring roller of rolling mill
By designing a quick replacement device for the rolling mill slit roller, the problems of large labor consumption and low efficiency during the rolling roller replacement process are solved, and efficient and safe replacement of the rolling mill is achieved, which improves the production efficiency and safety of the rolling mill.
Patent Information
- Application Number
- CN202422675528.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-11-04
AI Technical Summary
When replacing the measuring roller in the rolling mill, due to the complex internal space of the rolling mill, it is difficult to lift the measuring roller in one go, which consumes a lot of manpower and time, affecting the replacement efficiency.
A rolling mill tread measuring roller quick replacement device is designed, including components such as conveyor racks, guide rails, conveyors, lifting parts and fixing frames. Through the coordinated work of these components, the stable conveying and precise positioning of the tread measuring rollers are achieved, reducing manual operations and the use of large-scale lifting equipment.
It improves the efficiency of replacing the sheet measuring rollers, reduces safety risks, reduces mill downtime, and improves production efficiency and equipment utilization.
Smart Images

Figure CN223276929U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rolling mill maintenance, and in particular to a device for quickly replacing a stretch roller of a rolling mill. Background Art
[0002] The 1250mm pickling continuous rolling six-stand unit is a domestically advanced pickling-rolling mill combined unit. To ensure the accuracy of the rolling mill, if the measuring roller in the rolling mill is worn or the bearing is damaged, the measuring roller needs to be disassembled or replaced. However, when disassembling or replacing the measuring roller, due to the complex structure of the internal working space of the rolling mill and the beam body being higher than the door frame, it is inconvenient to use a manual chain hoist to lift and replace the measuring roller, resulting in the measuring roller not being able to be lifted into place at one time. As a result, each time the measuring roller is transported from the outside to the designated location, a lot of manpower and a lot of time are required to transport the measuring roller, which seriously affects the efficiency of replacement. Utility Model Content
[0003] The utility model proposes a rapid replacement device for a rolling mill measuring roller, which solves the problem in the related art that a large amount of manpower and a large amount of time are required to transport the measuring roller from the outside to a specified position, which seriously affects the replacement efficiency.
[0004] The technical solution of the utility model is as follows:
[0005] A rolling mill stretch roller quick replacement device is used for conveying and replacing the stretch roller on the rolling mill, comprising:
[0006] Conveyor rack;
[0007] A guide rail is provided on the conveying frame;
[0008] A conveying member, slidably disposed on the guide rail, the conveying member being used to carry and convey the measuring roller;
[0009] There are several lifting members, which are arranged on the rolling mill and are used to fix and lift the measuring roller.
[0010] As a further technical solution, it also includes:
[0011] There are several fixing frames, which are arranged on the conveying member. The fixing frames are arc-shaped and are used to prevent the measuring roller from rolling on the conveying member.
[0012] As a further technical solution, the fixing frame has a plurality of limiting holes, and further comprises:
[0013] A limiting frame is detachably mounted on the fixing frame, the limiting frame is also arc-shaped and has the same curvature as the fixing frame, and has a plurality of through holes;
[0014] A limiting rod is slidably arranged on the fixing frame. After sliding, the limiting rod passes through or leaves the limiting hole and the limiting rod. The limiting rod is used to fix the limiting frame.
[0015] As a further technical solution, the lifting member includes:
[0016] A plurality of winches are provided on the rolling mill;
[0017] A hook is provided at one end of the hoist, and the hook rises and falls when the hoist rotates;
[0018] A connecting line has one end arranged on the hook and the other end used for fixing the measuring roller.
[0019] As a further technical solution, it also includes:
[0020] There are a plurality of lifting ears, which are arranged on both sides of the limiting frame, and the connecting wires are detachably arranged on the lifting ears.
[0021] As a further technical solution, a number of winches are divided into two groups, one group is arranged directly above the guide rail, and the other group is arranged directly above the position where the measuring roller needs to be installed.
[0022] As a further technical solution, it also includes:
[0023] A roller is rotatably arranged on the conveying member, and the roller rotates in the guide rail.
[0024] The working principle and beneficial effects of the utility model are as follows:
[0025] In the present invention, a conveyor frame is arranged at the bottom of the rolling mill, providing a stable support platform for the transportation of the stretch roller. The guide rail and the conveying member that can slide on the guide rail cooperate to quickly and smoothly transport the new stretch roller to the rolling mill position or transport the stretch roller that needs to be replaced, which greatly saves transportation time. The lifting member is arranged on the rolling mill, which can quickly fix and lift the stretch roller. Without complicated manual operation and large lifting equipment, the stretch roller can be accurately positioned and installed, which significantly improves the efficiency of the replacement operation. The entire replacement process is carried out through a special device, which reduces the direct participation of manual labor in the handling and lifting of heavy objects, and reduces the safety risks caused by improper operation, such as the probability of accidents such as being hit or sprained. The use of a quick replacement device can reduce the downtime of the rolling mill caused by replacing the stretch roller, thereby improving the production efficiency and equipment utilization of the rolling mill. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The preferred embodiments will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present invention.
[0027] Figure 1 It is a top view of the relative positions of the rolling mill and the guide rail in the utility model;
[0028] Figure 2 This is a front view of the relative positions of the rolling mill and the guide rail in the utility model;
[0029] Figure 3 This is a schematic diagram of the structure of the conveyor frame and guide rails in the present invention;
[0030] Figure 4 This is a structural diagram of the conveyor frame and guide rail in the present invention from another perspective;
[0031] Figure 5 For this utility model Figure 4 A partial enlarged view of point A in the middle;
[0032] Figure 6 It is a structural diagram of the limiting frame in the utility model.
[0033] In the figure: 1. rolling mill, 2. measuring roller, 3. conveyor frame, 4. guide rail, 5. conveyor member, 6. lifting member, 7. fixing frame, 8. limiting hole, 9. limiting frame, 10. through hole, 11. limiting rod, 12. winch, 13. hook, 14. connecting line, 15. lifting ear, 16. roller. DETAILED DESCRIPTION
[0034] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the specific implementation methods of the present invention will be described below with reference to the accompanying drawings. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, they can also be understood as further technical solutions without paying creative work. In some figures, components with the same structure or function are schematically illustrated, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".
[0035] It should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they can refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.
[0036] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0037] Reference Figures 1 to 6 , which is the first embodiment of the utility model, proposes a quick replacement device for the measuring roller 2 of the rolling mill 1, which is used to transport and replace the measuring roller 2 on the rolling mill 1, including: a conveying frame 3 is arranged at the bottom of the rolling mill 1; a guide rail 4 is arranged on the conveying frame 3; a conveying member 5 is slidably arranged on the guide rail 4, and the conveying member 5 is used to carry and transport the measuring roller 2; there are several lifting members 6, which are arranged on the rolling mill 1, and the lifting members 6 are used to fix and lift the measuring roller 2.
[0038] In this embodiment, the conveyor frame 3 is arranged at the bottom of the rolling mill 1, providing a stable support platform for the conveyance of the measuring roller 2. The guide rail 4 and the conveying member 5 that can slide on the guide rail 4 cooperate to quickly and smoothly convey the new measuring roller 2 to the position of the rolling mill 1 or transport the measuring roller 2 that needs to be replaced, which greatly saves transportation time. The lifting member 6 is arranged on the rolling mill 1, which can quickly fix and lift the measuring roller 2. Without complex manual operation and large lifting equipment, the measuring roller 2 can be accurately positioned and installed, which significantly improves the efficiency of the replacement operation. The entire replacement process is carried out through a special device, which reduces the direct participation of manual labor in the handling and lifting of heavy objects, and reduces the safety risks caused by improper operation, such as the probability of accidents such as being hit or sprained. The use of a quick replacement device can reduce the downtime of the rolling mill 1 caused by replacing the measuring roller 2, thereby improving the production efficiency and equipment utilization of the rolling mill 1.
[0039] As a further technical solution, it further includes: a plurality of fixing frames 7 are provided on the conveying member 5 , the fixing frames 7 are arc-shaped, and are used to prevent the measuring roller 2 from rolling on the conveying member 5 .
[0040] In this embodiment, the fixing bracket 7 is arc-shaped, matching the shape of the gauge roller 2. It fits snugly against the surface of the gauge roller 2, effectively preventing the gauge roller 2 from rolling on the conveyor 5. During transportation, the gauge roller 2 remains stable, and shaking or rolling will not affect the speed and safety of transportation, ensuring the efficient operation of the replacement device. This stable transportation method prevents the gauge roller 2 from colliding with the conveyor 5 or surrounding equipment, reducing the risk of equipment damage and extending the equipment's service life. When the new gauge roller 2 is transported to the installation location, the fixing bracket 7 allows the gauge roller 2 to accurately remain in the predetermined position, facilitating the fixing and lifting operations of the lifting member 6. This helps improve installation accuracy during the replacement process, ensuring that the gauge roller 2 is properly installed on the rolling mill 1, thereby ensuring the normal operation and measurement accuracy of the rolling mill 1. For the gauge roller 2 that needs to be replaced, the fixing bracket 7 also keeps it stable during transportation, facilitating subsequent maintenance or storage, and improving the orderliness and accuracy of the entire replacement process.
[0041] As a further technical solution, the fixing frame 7 has several limiting holes 8, and also includes: a limiting frame 9 that is detachably arranged on the fixing frame 7, the limiting frame 9 is also arc-shaped and has the same curvature as the fixing frame 7, and the limiting frame 9 has several through holes 10; a limiting rod 11 is slidably arranged on the fixing frame 7, and after sliding, the limiting rod 11 passes through or leaves the limiting hole 8 and the limiting rod 11, and the limiting rod 11 is used to fix the limiting frame 9.
[0042] In this embodiment, the limiting frame 9 cooperates with the fixing frame 7 to further secure the measuring roller 2. Both are arc-shaped and have the same curvature, allowing them to better conform to the surface of the measuring roller 2 and limit the measuring roller 2 from multiple directions, preventing it from moving or shaking in any direction. After the limiting rod 11 passes through the limiting hole 8 and the through hole 10, it can firmly secure the limiting frame 9 to the fixing frame 7, ensuring that the measuring roller 2 remains stably fixed during transportation and replacement, improving the safety and reliability of replacement operations. By adjusting the position of the limiting frame 9 on the fixing frame 7, it can accommodate measuring rollers 2 of different diameters.
[0043] As a further technical solution, the lifting member 6 includes: a plurality of winches 12, which are arranged on the rolling mill 1; a hook 13 is arranged at one end of the winch 12, and the hook 13 rises and falls when the winch 12 rotates; one end of the connecting line 14 is arranged on the hook 13, and the other end is used to fix the measuring roller 2.
[0044] In this embodiment, the winch 12 has a powerful lifting force, capable of quickly and stably raising the measuring roller 2 to the desired height. The provision of multiple winches 12 ensures a smoother lifting process, preventing the measuring roller 2 from tilting or shaking during the lifting process. As the winch 12 rotates, the hook 13 rises and falls accordingly, making operation simple and convenient. By controlling the rotation direction and speed of the winch 12, the lifting height of the measuring roller 2 can be precisely adjusted to meet different installation and removal requirements. A connecting wire 14, one end of which is attached to the hook 13, and the other end is used to secure the measuring roller 2, provides a flexible and versatile connection method.
[0045] As a further technical solution, the invention further includes: a plurality of lifting ears 15 are provided on both sides of the limiting frame 9 , and the connecting wire 14 is detachably provided on the lifting ears 15 .
[0046] In this embodiment, the lifting lugs 15 are provided on both sides of the limit frame 9, providing a clear connection position for the connecting line 14. The operator can easily connect the connecting line 14 to the lifting lugs 15 without having to find a suitable connection point on the measuring roller 2, which greatly improves the convenience of the connection operation. The detachable connection method allows the connecting line 14 to be quickly separated from or connected to the lifting lugs 15, which is convenient for adjustment and operation when replacing different measuring rollers 2. This flexibility improves the working efficiency of the replacement device and reduces the replacement time. The provision of multiple lifting lugs 15 can make the force on the connecting line 14 more uniform, thereby improving the stability during the lifting process. When lifting the measuring roller 2, the lifting lugs 15 can ensure that the connecting line 14 will not deviate or slip, so that the measuring roller 2 always remains in a balanced state.
[0047] As a further technical solution, the plurality of winches 12 are divided into two groups, one group is arranged directly above the guide rail 4, and the other group is arranged directly above the position where the measuring roller 2 needs to be installed.
[0048] In this embodiment, when a new gauge roller 2 needs to be installed on the rolling mill 1, the hoist 12 located directly above the guide rail 4 can first smoothly lift the gauge roller 2 from the conveyor 5 to a certain height, freeing it from the conveyor 5. Then, by adjusting the lifting height and angle of the hoist 12, the gauge roller 2 can be moved along an optimized path to the desired installation location on the rolling mill 1. This prevents collisions with other equipment or obstacles during the lifting process, improving operational safety and efficiency.
[0049] As a further technical solution, the present invention further includes: a roller 16 is rotatably provided on the conveying member 5 , and the roller 16 rotates within the guide rail 4 .
[0050] In this embodiment, the rotation of roller 16 allows the conveyor member 5 to move more smoothly along the guide rail 4, reducing friction and enabling the measuring roller 2 to be transported to the designated position more quickly. Compared to a system without roller 16, this significantly reduces transport time and improves the overall efficiency of the replacement device. The rotation of roller 16 within guide rail 4 ensures that the conveyor member 5 always moves along the designated track, without deviation or shaking. This is crucial for ensuring the stability of the measuring roller 2 during transport, preventing damage to the measuring roller 2 or safety accidents caused by unstable transport.
[0051] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.
Claims
1. A rolling mill measuring roller quick replacement device, used for conveying and replacing the measuring roller (2) on the rolling mill (1), characterized in that: include: Conveyor rack (3); A guide rail (4) is provided on the conveying frame (3); A conveying member (5) is slidably arranged on the guide rail (4), and the conveying member (5) is used to carry and convey the measuring roller (2); There are a plurality of lifting members (6) arranged on the rolling mill (1), and the lifting members (6) are used to fix and lift the measuring roller (2).
2. The rolling mill stretch roller quick replacement device according to claim 1, characterized in that: Also includes: There are a plurality of fixing frames (7) provided on the conveying member (5), wherein the fixing frames (7) are arc-shaped and are used to prevent the measuring roller (2) from rolling on the conveying member (5).
3. The rolling mill stretch roller quick replacement device according to claim 2, characterized in that: The fixing frame (7) has a plurality of limiting holes (8) and further comprises: A limiting frame (9) is detachably arranged on the fixing frame (7); the limiting frame (9) is also arc-shaped and has the same arc as the fixing frame (7); and the limiting frame (9) has a plurality of through holes (10); A limiting rod (11) is slidably arranged on the fixing frame (7); the limiting rod (11) passes through or leaves the limiting hole (8) and the limiting rod (11) after sliding; the limiting rod (11) is used to fix the limiting frame (9).
4. The rolling mill stretch roller quick replacement device according to claim 3, characterized in that: The lifting member (6) comprises: A plurality of winches (12) are provided on the rolling mill (1); A hook (13) is provided at one end of the hoist (12), and the hook (13) rises and falls when the hoist (12) rotates; A connecting line (14) has one end disposed on the hook (13) and the other end used to fix the measuring roller (2).
5. The rolling mill stretch roller quick replacement device according to claim 4, characterized in that: Also includes: There are a plurality of lifting ears (15) arranged on both sides of the limiting frame (9), and the connecting line (14) is detachably arranged on the lifting ears (15).
6. The rolling mill stretch roller quick replacement device according to claim 1, characterized in that: The plurality of winches (12) are divided into two groups, one group being arranged directly above the guide rail (4), and the other group being arranged directly above the position where the measuring roller (2) needs to be installed.
7. The rolling mill stretch roller quick replacement device according to claim 1, characterized in that: Also includes: A roller (16) is rotatably arranged on the conveying member (5), and the roller (16) rotates within the guide rail (4).