Modular series wire drawing machine

Abstract

The utility model discloses a modular series wire drawing machine in the field of wire drawing machines. The modular series wire drawing machine comprises a wire feeding mechanism, a wire drawing mechanism, a first tension adjusting mechanism, a conveying connection mechanism, a cooling mechanism, a second tension adjusting mechanism, a wire winding mechanism, a winding and wire separating mechanism, a first winding mechanism and a second winding mechanism which are connected in sequence. A plurality of different mechanisms are connected in series, wires are sequentially subjected to wire drawing processing, all the mechanisms are good in linkage, the whole process from material feeding to winding can be completed, the wire drawing processing efficiency is effectively improved, meanwhile, a user can wind the drawn wires in two different modes, the flexibility is good, and the practicability is high. And different user requirements can be met.

Description

Technical Field

[0001] The utility model relates to the technical field of wire drawing machines, in particular to a modular series wire drawing machine. Background Art

[0002] Alloy wire, a type of wire material made from a mixture of various metals, is lightweight and highly conductive, making it commonly used in power transmission lines. To improve the performance of alloy wire, drawing is often performed to enhance its aesthetics, wear resistance, and corrosion resistance. Drawing alloy wire is typically performed using a corresponding drawing machine.

[0003] However, current wire drawing machines basically process wires intermittently, and cannot process them in series through multiple workstations with different functions. The processing procedures need to be adjusted repeatedly, which affects the efficiency of wire processing. Moreover, the winding method of the processed wire is fixed when it is wound, and there is no way to flexibly adjust different winding structures. Utility Model Content

[0004] In order to overcome the deficiencies of the existing technical solutions, the utility model provides a modular series wire drawing machine, which can effectively solve the problems raised by the background technology.

[0005] The technical solution adopted by the utility model to solve its technical problems is:

[0006] The modular serial wire drawing machine includes a wire feeding mechanism, a wire drawing mechanism, a first tension adjustment mechanism, a transmission connection mechanism, a cooling mechanism, a second tension adjustment mechanism, a winding mechanism, a winding and dividing mechanism, a first winding mechanism and a second winding mechanism which are connected in sequence.

[0007] The thread-up mechanism is provided with a thread-up bracket and a first pulley connected to the thread-up bracket.

[0008] The wire drawing mechanism is provided with a wire drawing frame, and a plurality of eye dies for wire drawing are arranged in the wire drawing frame, and the eye dies are distributed at intervals along the moving direction of the wire.

[0009] The first tension adjustment mechanism and the second tension adjustment mechanism are both provided with a tension adjustment frame, wherein the tension adjustment frame is provided with two fixed second pulleys and a movable third pulley, and the third pulley is connected to a first adjustment cylinder fixed to one side of the tension adjustment frame.

[0010] The transmission connection mechanism is provided with a connection transmission bracket and a movable shaft on the top of the connection transmission bracket.

[0011] The cooling mechanism is provided with a cooling rack, a cooling space is provided in the cooling rack, an air inlet and an air outlet are provided in the cooling space, and the cooling rack is also connected to a fan for blowing air toward the air inlet.

[0012] The winding mechanism is provided with a winding frame, wherein a plurality of fixed sixth pulleys and a movable seventh pulley are provided in the winding frame, and the seventh pulley is connected to a second regulating cylinder fixed in the winding frame.

[0013] The winding and dividing line mechanism is provided with a winding and dividing line frame and a plurality of eighth pulleys connected to the winding and dividing line frame.

[0014] The first winding mechanism is provided with a first winding frame, in which two detachable first winding shafts and two first winding drive motors are provided for driving and controlling the longitudinal rotation of the corresponding first winding shafts. The first winding frame is also provided with a lead movable block that moves along the direction of the two first winding shafts, and the lead movable block is connected to a lead pulley.

[0015] The second winding mechanism is provided with a second winding frame, and the second winding frame is provided with a second winding shaft and a second winding drive motor for driving the second winding shaft to rotate horizontally.

[0016] Furthermore, the upper line bracket is in an inverted L-shape, and the first pulley is arranged at the top and middle of the upper line bracket.

[0017] Furthermore, the second pulleys are fixed on both sides of the tension adjustment frame, and the third pulley is arranged below the two second pulleys.

[0018] Furthermore, the cooling rack is connected to a fourth pulley and a fifth pulley, and the fourth pulley and the fifth pulley are arranged on both sides of the top of the cooling rack and fixed.

[0019] Furthermore, the plurality of sixth pulleys are dispersedly fixed in the winding frame, and the seventh pulley is arranged on one side of the winding frame.

[0020] Furthermore, a linear guide rail connected to the lead wire movable block is provided on the top of the first winding frame, and a lead wire driving motor for driving and controlling the movement of the lead wire movable block is provided on one side of the linear guide rail.

[0021] Furthermore, the first winding frame is also connected to two ninth pulleys, and the two ninth pulleys are fixed at both ends of the top of the first winding frame.

[0022] Furthermore, the second winding frame is also connected to a tenth pulley, and the tenth pulley is fixed on one side of the second winding shaft.

[0023] Compared with the prior art, the beneficial effects of the present invention are:

[0024] The utility model forms a series connection through multiple different mechanisms to perform wire drawing processing on the wire in sequence. The connection between the various mechanisms is good, and the entire process from material feeding to winding can be completed, which effectively improves the efficiency of wire drawing processing. At the same time, the user can wind the drawn wire in two different ways, which is flexible and can meet the needs of different users. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the overall structure distribution of an embodiment of the utility model;

[0026] Figure 2 This is a schematic diagram of the structure of the online mechanism of the embodiment of the utility model;

[0027] Figure 3 This is a schematic diagram of the wire drawing mechanism structure of an embodiment of the utility model;

[0028] Figure 4 This is a schematic diagram of the internal structure of the wire drawing mechanism of the embodiment of the utility model;

[0029] Figure 5 This is a schematic structural diagram of the first tension adjustment mechanism or the second tension adjustment mechanism in an embodiment of the present utility model;

[0030] Figure 6 This is a schematic diagram of the structure of the transmission connection mechanism of the embodiment of the utility model;

[0031] Figure 7 This is a schematic diagram of the cooling mechanism structure of an embodiment of the utility model;

[0032] Figure 8 This is a schematic diagram of the internal structure of the cooling mechanism of an embodiment of the utility model;

[0033] Figure 9 This is a schematic structural diagram of the winding mechanism of an embodiment of the utility model;

[0034] Figure 10 This is a schematic diagram of the structure of the winding and line separation mechanism of an embodiment of the utility model;

[0035] Figure 11 This is a schematic structural diagram of the first winding mechanism of an embodiment of the utility model;

[0036] Figure 12 This is a schematic diagram of the internal structure of the first winding mechanism of an embodiment of the utility model;

[0037] Figure 13 This is a schematic structural diagram of the second winding mechanism of an embodiment of the utility model;

[0038] Numbers in the figure:

[0039] 1- thread feeding mechanism, 2- wire drawing mechanism, 3- first tension adjustment mechanism, 4- transmission connection mechanism, 5- cooling mechanism, 6- second tension adjustment mechanism, 7- winding mechanism, 8- winding and dividing mechanism, 9- first winding mechanism, 10- second winding mechanism, 11- thread feeding bracket, 12- first pulley, 13- wire drawing frame, 14- eye die, 15- tension adjustment frame, 16- second pulley, 17- third pulley, 18- first adjusting cylinder, 19- connection transmission bracket, 20- movable shaft, 21- cooling frame, 22- cooling space, 23- air inlet, 24-air outlet, 25-fan, 26-winding frame, 27-sixth pulley, 28-seventh pulley, 29-second regulating cylinder, 30-winding and dividing frame, 31-eighth pulley, 32-first winding frame, 33-first winding shaft, 34-first winding drive motor, 35-lead movable block, 36-lead pulley, 37-second winding frame, 38-second winding shaft, 39-second winding drive motor, 40-fourth pulley, 41-fifth pulley, 42-linear guide rail, 43-lead drive motor, 44-ninth pulley, 45-tenth pulley. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0041] like Figure 1-13 As shown, the utility model provides a modular serial wire drawing machine, which is mainly used for alloy wire drawing processing. Its specific structure is mainly composed of a wire feeding mechanism 1, a wire drawing mechanism 2, a first tension adjustment mechanism 3, a transmission connection mechanism 4, a cooling mechanism 5, a second tension adjustment mechanism 6, a winding mechanism 7, a winding and dividing mechanism 8, a first winding mechanism 9 and a second winding mechanism 10. Multiple mechanisms form a serial structure and are processed in sequence to complete the entire process of wire from feeding, wire drawing, cooling and winding.

[0042] The upper wire mechanism 1 is the end where the wire starts to be input. Its structure mainly includes an upper wire bracket 11 and three first pulleys 12 connected to the upper wire bracket 11. At this time, the upper wire bracket 11 is in an inverted L shape, and the three first pulleys 11 are respectively arranged at the top and middle of the upper wire bracket 11 to complete the multi-directional adjustment of the wire before transmission.

[0043] The wire drawing mechanism 2 is a mechanism for processing drawn wire into silk thread. Its outside is a wire drawing frame 13. The wire enters the wire drawing frame 13 from one end close to the upper wire mechanism 1. Inside the wire drawing frame 13, there are multiple eye dies 14 for wire drawing processing distributed along the movement of the wire. All the eye dies 14 are spaced apart in the direction of the wire movement in the wire drawing frame 13. Moreover, the eye opening of the eye die 14 gradually decreases along the moving end of the wire, so that the wire gradually becomes a silk thread.

[0044] The wire material processed by the wire drawing mechanism 2 is transferred to the first tension adjustment mechanism 3. Since the wire material undergoes certain changes in properties after being drawn by the wire drawing mechanism 2, this mechanism is primarily used to adjust the tension of the wire material during the initial transmission process. The first tension adjustment mechanism 3 is equipped with a tension adjustment bracket 15. The tension adjustment bracket 15 also includes two second pulleys 16 fixed in front and back, and a third pulley 17 located below and between the two second pulleys 16. The movement of the third pulley 17 is controlled by a first adjustment cylinder 18 fixed within the tension adjustment bracket 15. The first adjustment cylinder 18 can adjust the length of the extension and retraction according to the tightness of the wire material, completing the initial tension adjustment.

[0045] The transmission connection mechanism 4 is mainly used to transfer the wire to the cooling mechanism 5, specifically including a connection transmission bracket 19 and a movable shaft 20 connected to the top of the connection transmission bracket 19. The movable shaft 20 can prevent the wire from getting stuck during high-height transmission, and the mechanism can adjust the wire to a certain height before transmitting it to the cooling mechanism 5.

[0046] The cooling mechanism 5 is primarily used to cool the wire after drawing. It comprises a cooling rack 21 and a fan 25 for blowing air into the cooling rack 21. A cooling space 22 for cooling the wire is provided within the cooling rack 21, where the wire undergoes a cooling process. This cooling process is primarily achieved through the fan 25. An air inlet 23 and an air outlet 24 are provided within the cooling rack 21, both of which are connected to the cooling space. The fan 25 blows air into the cooling space 22 through the air inlet 23, and the replaced hot air is discharged from the air outlet 24. To facilitate the conveyance of the wire on the cooling rack 21, a fourth pulley 40 is provided on one side of the cooling rack 21, which is connected to the conveyance connection mechanism 4, and a fifth pulley 41 is provided on the other side of the cooling rack 21, which is connected to the second tension adjustment mechanism 6.

[0047] Since the wire material will change after the cooling process, the second tension adjustment mechanism 6 is mainly used to adjust the tension of the wire material during the transmission process for the second time. The principle is the same as that of the first adjustment mechanism 3, and the adjustment is flexible.

[0048] The winding mechanism 7 is primarily used to adjust the wire before it is split and wound. It includes a winding frame 26, on which are mounted multiple fixed sixth pulleys 27 and a movable and adjustable seventh pulley 28. The position of the seventh pulley 28 can be adjusted to adjust its tension by controlling a second regulating cylinder 29. Furthermore, the sixth and seventh pulleys 27 and 28 are distributed and fixed within the winding frame 26, while the seventh pulley 28 is located at one end of the winding frame 26 near the winding and splitting mechanism 8.

[0049] The winding and dividing mechanism 8 is mainly used to divide the wire into the first winding mechanism 9 and the second winding mechanism 10 for use. Its structure mainly includes a winding and dividing frame 30 and five fixed eighth pulleys 31. The user can choose different eighth pulleys 31 for use according to the winding direction of the first winding mechanism 9 and the second winding mechanism 10.

[0050] In this technical solution, two different winding methods are provided, and the two different winding methods include a first winding mechanism 9 and a second winding mechanism 10 .

[0051] The first winding mechanism 9 is mainly used for winding the wire in a longitudinal rotation manner. Its structure mainly includes a first winding frame 32. Two detachable first winding shafts 33 for winding in sequence are provided in the first winding mechanism 32, as well as two first winding drive motors 34 for one-to-one control of the corresponding first winding shafts 33. A lead movable block 35 is provided at the top of the first winding frame 32 to move repeatedly in the direction of the two first winding shafts 33. A lead pulley 36 is provided on the lead movable block 35 to facilitate the transmission of the wire. The user can use the two first winding shafts 33 to alternately wind. In order to control the movement of the lead movable block 35, a linear guide rail 42 connected to the lead movable block 35 is provided at the top of the first winding frame 32, and a lead drive motor 43 for driving and controlling the movement of the lead movable block 35 is provided on one side of the linear guide rail 42. The first winding frame 32 is also connected to two ninth pulleys 44 , which are fixed at both ends of the top of the first winding frame 32 . Users can lead the wires to the inside of the first winding frame 32 through the ninth pulleys 44 , or use them to transmit to one end of the second winding mechanism 10 .

[0052] The second winding mechanism 10 is primarily used for horizontally rotating wire. Its structure primarily comprises a second winding frame 37, within which is located a second, horizontally rotating winding shaft 38, and a second winding drive motor 39 that controls the horizontal rotation of the second winding shaft 38. The motors 39 are connected by a belt conveyor for synchronous rotation. Furthermore, a tenth pulley 45 is mounted on the second winding frame 37 to facilitate the transfer of wire to the second winding shaft 38. The tenth pulley is fixed to one side of the second winding shaft 38.

[0053] Compared with traditional technology, this technical solution uses a series connection of multiple different mechanisms to draw the wire in sequence. The mechanisms have good connectivity and can complete the entire process from material feeding to winding, effectively improving the efficiency of wire drawing. At the same time, users can wind the drawn wire in two different ways, which is flexible and can meet the needs of different users.

[0054] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description. It is intended that all variations within the meaning and range of equivalents of the claims be encompassed within the present invention, and any reference numerals in the claims should not be construed as limiting the claims to which they relate.

Claims

1. A modular serial wire drawing machine, comprising a wire feeding mechanism, a wire drawing mechanism, a first tension adjustment mechanism, a transmission connection mechanism, a cooling mechanism, a second tension adjustment mechanism, a winding mechanism, a winding and wire separation mechanism, a first winding mechanism, and a second winding mechanism, connected in sequence, characterized in that: The thread-up mechanism is provided with a thread-up bracket and a first pulley connected to the thread-up bracket; The wire drawing mechanism is provided with a wire drawing frame, wherein a plurality of eye dies for wire drawing are provided in the wire drawing frame, and the eye dies are distributed at intervals along the moving direction of the wire; The first tension adjustment mechanism and the second tension adjustment mechanism are both provided with a tension adjustment frame, wherein the tension adjustment frame is provided with two fixed second pulleys and a movable third pulley, and the third pulley is connected to a first adjustment cylinder fixed to one side of the tension adjustment frame; The transmission connection mechanism is provided with a connection transmission bracket and a movable shaft on the top of the connection transmission bracket; The cooling mechanism is provided with a cooling rack, a cooling space is provided in the cooling rack, an air inlet and an air outlet are provided in the cooling space, and the cooling rack is further connected to a fan for blowing air toward the air inlet; The winding mechanism is provided with a winding frame, wherein a plurality of fixed sixth pulleys and a movable seventh pulley are provided in the winding frame, and the seventh pulley is connected to a second regulating cylinder fixed in the winding frame; The winding and dividing line mechanism is provided with a winding and dividing line frame and a plurality of eighth pulleys connected to the winding and dividing line frame; The first winding mechanism is provided with a first winding frame, in which two detachable first winding shafts and two first winding drive motors for driving and controlling the longitudinal rotation of the corresponding first winding shafts are provided. The first winding frame is also provided with a lead movable block that moves along the direction of the two first winding shafts, and the lead movable block is connected to a lead pulley; The second winding mechanism is provided with a second winding frame, and the second winding frame is provided with a second winding shaft and a second winding drive motor for driving the second winding shaft to rotate horizontally.

2. The modular series wire drawing machine according to claim 1, characterized in that: The upper line bracket is in an inverted L shape, and the first pulley is arranged at the top and middle of the upper line bracket.

3. The modular series wire drawing machine according to claim 1, characterized in that: The second pulleys are fixed on both sides of the tension adjustment frame, and the third pulley is located below the two second pulleys.

4. The modular serial wire drawing machine according to claim 1, characterized in that: The cooling rack is connected with a fourth pulley and a fifth pulley, and the fourth pulley and the fifth pulley are arranged on both sides of the top of the cooling rack and fixed.

5. The modular serial wire drawing machine according to claim 1, characterized in that: The plurality of sixth pulleys are arranged in a dispersed and fixed manner in the winding frame, and the seventh pulley is arranged on one side of the winding frame.

6. The modular tandem wire drawing machine according to claim 1, characterized in that: A linear guide rail connected to the lead wire movable block is provided on the top of the first winding frame, and a lead wire driving motor for driving and controlling the movement of the lead wire movable block is provided on one side of the linear guide rail.

7. The modular serial wire drawing machine according to claim 1 or 6, characterized in that: The first winding frame is further connected to two ninth pulleys, and the two ninth pulleys are arranged and fixed at both ends of the top of the first winding frame.

8. The modular serial wire drawing machine according to claim 1, characterized in that: The second winding frame is further connected to a tenth pulley, and the tenth pulley is fixed on one side of the second winding shaft.

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