Multifunctional micro plate corrector
By introducing detection mechanism and drive components into the plate correction device, the problem of difficult to detect and correct bad plates in the prior art is solved, accurate detection of correction effects and removal of defective products are achieved, and the quality of plate production is improved.
Patent Information
- Application Number
- CN202421925863.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-08-09
AI Technical Summary
It is difficult for existing plate correction devices to effectively detect positions with small bending volume after correction, resulting in difficult identification of poorly corrected plates.
A multi-functional micro plate corrector is designed, including a detection mechanism and a driving component. Through the coordination of the detection ruler and the pressing wheel, it can detect whether the corrected plate surface is bent. The servo motor and the multi-power cylinder are used to adjust the pressure wheel position to achieve real-time detection of the correction effect.
Accurate inspection of corrected plates is achieved, effectively identifying and removing badly corrected plates, improving the production quality of plates.
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Figure CN223276961U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a multifunctional micro plate corrector, belonging to the technical field of plates. Background Art
[0002] Sheet metal is a flat, rectangular sheet of building material made into standard sizes and used in the construction industry as a component of walls, ceilings, or floors. It also refers to metal sheets that are forged, rolled, or cast.
[0003] A Chinese patent publication (publication number: CN 220497374 U) discloses a roller-type plate straightening machine adjustment device, comprising a straightening machine body, wherein a guide seat is fixedly mounted on the bottom inner wall of the straightening machine body, a correction seat is arranged above the guide seat, and a correction mechanism is arranged between the correction seat and the guide seat; a function box is fixedly mounted on the top of the straightening machine body, a first motor is fixedly mounted on the left inner wall of the function box, the right end of the first motor output shaft is rotatably connected to the right inner wall of the function box, and a lifting mechanism is arranged between the correction seat and the function box. The utility model has the following advantages and effects: by providing a lifting mechanism and a correction mechanism, the purpose of flattening and correcting plates of different thicknesses can be achieved; by providing an adjustment mechanism and a straightening mechanism, the plate can be prevented from deviating and being squeezed and deformed during the left and right movement, and the purpose of improving the production quality of the plate can be achieved;
[0004] Although the above patent can drive the correction roller to move up and down through the cooperation of the lifting screw and the rod barrel, and can adjust the height of the correction roller according to the thickness of the plate, and can achieve the purpose of flattening and correcting plates of different thicknesses, the above patent still has certain defects. Some bent plates will inevitably appear during the production and transportation of the plates. Therefore, a correction device is used to correct the plates. The device is inconvenient to detect the corrected plates when in use, and it is difficult to see some positions with smaller bending amounts by simply observing.
[0005] Therefore, a multifunctional micro-plate corrector is proposed. Utility Model Content
[0006] In view of this, the present invention provides a multifunctional micro-plate corrector to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial choice.
[0007] The technical solution of the utility model is achieved as follows: a multifunctional micro-plate corrector comprises a frame, the outer side of the frame is connected to a chassis by screw threads, the front side of the frame is fixedly connected to a detection platform, the top of the detection platform is provided with a detection mechanism, and the detection mechanism comprises a U-shaped plate;
[0008] The U-shaped plate is connected to the outside of the detection table through threads, the rear end of the top of the U-shaped plate is fixedly connected to the multi-output cylinder, the output end of the multi-output cylinder is fixedly connected to the connecting frame, and the bottom of the connecting frame is fixedly connected to the adjusting frame.
[0009] Further preferably, a servo motor is fixedly connected to the rear side of the adjustment frame, an output end of the servo motor is fixedly connected to a rotating rod, an outer surface of the rotating rod is fixedly connected to a first gear, and the bottom teeth of the first gear are meshed with a gear plate.
[0010] Further preferably, the front side of the tooth plate is fixedly connected to a support plate, a sliding sleeve is provided at the front end of the top of the support plate, a detection ruler is slidably connected in the sliding sleeve, and the bottom of the detection ruler is movably connected to a pressure wheel through a bearing.
[0011] Further preferably, a drive assembly is provided inside the frame and the chassis, and the drive assembly includes a DC motor.
[0012] Further preferably, lower pressure rollers are provided on both the front and rear sides of the inner cavity of the frame, the left side of the lower pressure roller is movably connected to a pulley through a bearing, the output end of the DC motor is sleeved with a transmission belt, and one end of the transmission belt is sleeved on the outer surface of the pulley.
[0013] Further preferably, upper pressure rollers are provided on the front and rear sides of the inner cavity of the chassis, and the left side of the upper pressure roller is movably connected to a driven bevel gear through a bearing, the front end of the left side of the chassis is fixedly connected to a mounting seat, the front side of the mounting seat is fixedly connected to a stepper motor, the output end of the stepper motor is fixedly connected to a rotating shaft, the outer surface of the rotating shaft is fixedly connected to a driving bevel gear, and the driving bevel gear is connected to the driven bevel gear in a tooth meshing manner.
[0014] Further preferably, a slider is fixedly connected to the rear side of the tooth plate, a sliding groove is provided on the rear side of the adjustment frame, and the rear side of the slider is slidably connected to the inner cavity of the sliding groove.
[0015] The embodiment of the present invention has the following advantages due to the adoption of the above technical solution:
[0016] 1. The utility model is provided with a detection mechanism, which can detect the corrected plate. The plate is pushed out from between the upper pressure roller and the lower pressure roller onto the detection table. The multi-output cylinder drives the connecting frame to move back and forth, thereby adjusting the front and back position of the pressure wheel. The first gear is engaged with the teeth of the toothed plate to drive the pressure wheel to move left and right for fine adjustment. The pushed plate will pass under the pressure wheel. If the height of the detection ruler changes significantly, it means that there is still bending on the surface of the plate, which can effectively detect poorly corrected plates.
[0017] Second, by setting up a servo motor, power can be provided for the movement of the toothed plate. By setting up a detection ruler and a pressure wheel, the pushed-out plate will pass under the pressure wheel. If there is an obvious change in the height of the detection ruler, it means that there is still bending on the surface of the plate, which can effectively detect poorly corrected plates. By setting up a drive component, the rotation of the lower pressure roller and the upper pressure roller can be facilitated. By setting up a transmission belt, the rotation of the transmission belt can drive the pulley to rotate, thereby playing a transmission role.
[0018] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present invention will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0020] Figure 1 This is a schematic diagram of the three-dimensional front view structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the rear structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the structure of the utility model in a disassembled state;
[0023] Figure 4 This is a schematic diagram of the detection mechanism structure of the present utility model.
[0024] Figure numerals: 1. Frame; 2. Detection mechanism; 201. U-shaped plate; 202. Multi-output cylinder; 203. Connecting frame; 204. Adjustment frame; 205. Servo motor; 206. Rotating rod; 207. First gear; 208. Tooth plate; 209. Support plate; 210. Sliding sleeve; 211. Detection ruler; 212. Pressure roller; 3. Chassis; 4. Detection table; 5. Driving assembly; 501. Upper pressure roller; 502. Driven bevel gear; 503. Mounting seat; 504. Stepping motor; 505. Rotating shaft; 506. Driving bevel gear; 507. Lower pressure roller; 508. Pulley; 509. DC motor; 510. Transmission belt; 6. Slider; 7. Slide groove. DETAILED DESCRIPTION
[0025] Hereinafter, only certain exemplary embodiments are briefly described. As will be appreciated by those skilled in the art, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and description are to be regarded as illustrative in nature and not restrictive.
[0026] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0027] Example 1
[0028] like Figure 1-4 As shown, the embodiment of the present invention provides a multifunctional micro plate corrector, comprising a frame 1, the outer side of the frame 1 is connected to a chassis 3 by screw threads, the front side of the frame 1 is fixedly connected to a detection platform 4, the top of the detection platform 4 is provided with a detection mechanism 2, and the detection mechanism 2 includes a U-shaped plate 201;
[0029] The U-shaped plate 201 is connected to the outside of the detection table 4 through threads. The rear end of the top of the U-shaped plate 201 is fixedly connected to the multi-output cylinder 202. The output end of the multi-output cylinder 202 is fixedly connected to the connecting frame 203. The bottom of the connecting frame 203 is fixedly connected to the adjusting frame 204.
[0030] By setting up the detection mechanism 2, the corrected plate can be inspected. The plate is pushed out from between the upper pressure roller 501 and the lower pressure roller 507 to the detection table 4. The multi-output cylinder 202 drives the connecting frame 203 to move back and forth, thereby adjusting the front and back position of the pressure wheel 212. The first gear 207 and the tooth plate 208 are engaged with each other to drive the pressure wheel 212 to move left and right for fine adjustment. The pushed-out plate will pass under the pressure wheel 212. If the height of the detection ruler 211 shows an obvious change, it means that there is still bending on the surface of the plate, which can effectively detect poorly corrected plates.
[0031] Example 2
[0032] In one embodiment, a servo motor 205 is fixedly connected to the rear side of the adjustment frame 204, and the output end of the servo motor 205 is fixedly connected to a rotating rod 206. The outer surface of the rotating rod 206 is fixedly connected to a first gear 207. The bottom teeth of the first gear 207 are meshed with a tooth plate 208. The front side of the tooth plate 208 is fixedly connected to a support plate 209. A sliding sleeve 210 is provided at the front end of the top of the support plate 209. A detection ruler 211 is slidably connected in the sliding sleeve 210. The bottom of the detection ruler 211 is movably connected to a pressure wheel 212 through a bearing. A drive assembly 5 is provided on the inner side of the frame 1 and the chassis 3. The drive assembly 5 includes a DC motor 509.
[0033] By setting up a servo motor 205, power can be provided for the movement of the toothed plate 208. By setting up a detecting ruler 211 and a pressure wheel 212, the pushed-out plate will pass under the pressure wheel 212. If there is an obvious change in the height of the detecting ruler 211, it means that there is still bending on the surface of the plate, which can effectively detect poorly corrected plates. By setting up a driving component 5, the rotation of the lower pressure roller 507 and the upper pressure roller 501 can be facilitated.
[0034] Example 3
[0035] In one embodiment, lower pressure rollers 507 are provided on the front and rear sides of the inner cavity of the frame 1, and the left side of the lower pressure roller 507 is movably connected to a pulley 508 through a bearing. The output end of the DC motor 509 is sleeved with a transmission belt 510, and one end of the transmission belt 510 is sleeved on the outer surface of the pulley 508. Upper pressure rollers 501 are provided on the front and rear sides of the inner cavity of the chassis 3, and the left side of the upper pressure roller 501 is movably connected to a driven bevel gear 502 through a bearing. The front end of the left side of the chassis 3 is fixedly connected to a mounting seat 503, and the front side of the mounting seat 503 is fixedly connected to a stepping motor 504. The output end of the stepping motor 504 is fixedly connected to a rotating shaft 505, and the outer surface of the rotating shaft 505 is fixedly connected to a driving bevel gear 506. The driving bevel gear 506 is meshed with the driven bevel gear 502 in a toothed manner. The rear side of the tooth plate 208 is fixedly connected to a slider 6, and a slide groove 7 is provided on the rear side of the adjustment frame 204. The rear side of the slider 6 is slidably connected to the inner cavity of the slide groove 7.
[0036] By setting up a transmission belt 510, the pulley 508 can be driven to rotate by the rotation of the transmission belt 510, thereby playing a transmission role. By setting up a mounting seat 503, the stepper motor 504 can be conveniently installed, thereby playing a convenient fixing role. By setting up a slider 6 and a slide groove 7, the stability of the tooth plate 208 during the movement process can be improved.
[0037] When the present invention is working: the plate to be corrected is placed between the upper pressing roller 501 and the lower pressing roller 507, and the output end of the stepping motor 504 drives the rotating shaft 505 to rotate, and the rotating shaft 505 drives the active bevel gear 506 to rotate, and the active bevel gear 506 drives the driven bevel gear 502 to rotate through the action of the meshing of the teeth, thereby driving the upper pressing roller 501 to rotate, and the output end of the DC motor 509 drives the pulley 508 and the transmission belt 510 to rotate, thereby driving the lower pressing roller 507 to rotate, and the upper pressing roller 501 and the lower pressing roller 507 rotate while being transported to the inspection table 4, and the correction work is performed in the process of transportation, and the corrected plate will be pushed out to the top of the inspection table 4, and the pushed out plate will pass under the pressing wheel 212;
[0038] Then the multi-force cylinder 202 is turned on for extension and contraction. The output end of the multi-force cylinder 202 drives the connecting frame 203 to move forward and backward for adjustment. The connecting frame 203 drives the adjusting frame 204 to move forward and backward for adjustment. During the forward and backward movement of the adjusting frame 204, the pressing wheel 212 is driven to move forward and backward for adjustment, thereby adjusting the front and rear position of the pressing wheel 212. Then the servo motor 205 is turned on to work. The output end of the servo motor 205 is driven by the rotating rod 206 and the first gear 207 to rotate. The first gear 207 drives the tooth plate 208 and the support plate 209 to move left and right for adjustment through the action of tooth meshing. The support plate 209 drives the pressing wheel 212 to move left and right for fine adjustment, thereby adjusting the left and right angles of the pressing wheel 212. When the plate passes by, there is no obvious change in the height of the detection ruler 211, which means that the correction effect is good. If there is an obvious change in the height of the detection ruler 211, it means that there is still curvature on the surface of the plate, which can effectively remove the poorly corrected plate and then straighten the defective product again.
[0039] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of various modifications or substitutions within the technical scope disclosed in the present invention, and such modifications or substitutions are intended to be within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope of protection of the claims.
Claims
1. A multifunctional micro-plate corrector, characterized by: The invention comprises a frame (1), the outer side of the frame (1) is connected to a chassis (3) via threads, the front side of the frame (1) is fixedly connected to a detection platform (4), the top of the detection platform (4) is provided with a detection mechanism (2), and the detection mechanism (2) comprises a U-shaped plate (201); The U-shaped plate (201) is connected to the outside of the detection platform (4) via threads, the rear end of the top of the U-shaped plate (201) is fixedly connected to a multi-power cylinder (202), the output end of the multi-power cylinder (202) is fixedly connected to a connection frame (203), and the bottom of the connection frame (203) is fixedly connected to an adjustment frame (204).
2. The multifunctional microplate corrector according to claim 1, characterized in that: The rear side of the regulating frame (204) is fixedly connected to a servo motor (205), the output end of the servo motor (205) is fixedly connected to a rotating rod (206), the outer surface of the rotating rod (206) is fixedly connected to a first gear (207), and the bottom teeth of the first gear (207) are meshedly connected to a toothed plate (208).
3. The multifunctional microplate corrector according to claim 2, characterized in that: The front side of the tooth plate (208) is fixedly connected to a support plate (209), a sliding sleeve (210) is provided at the front end of the top of the support plate (209), a detection ruler (211) is slidably connected in the sliding sleeve (210), and the bottom of the detection ruler (211) is movably connected to a pressure wheel (212) via a bearing.
4. The multifunctional microplate corrector according to claim 1, characterized in that: A drive assembly (5) is provided on the inner side of the frame (1) and the chassis (3), and the drive assembly (5) includes a DC motor (509).
5. The multifunctional microplate corrector according to claim 4, characterized in that: Lower pressure rollers (507) are provided on both the front and rear sides of the inner cavity of the frame (1); the left side of the lower pressure roller (507) is movably connected to a pulley (508) via a bearing; the output end of the DC motor (509) is sleeved with a transmission belt (510); one end of the transmission belt (510) is sleeved on the outer surface of the pulley (508).
6. The multifunctional microplate corrector according to claim 4, characterized in that: Upper pressure rollers (501) are provided on both the front and rear sides of the inner cavity of the chassis (3); the left side of the upper pressure roller (501) is movably connected to a driven bevel gear (502) via a bearing; the front end of the left side of the chassis (3) is fixedly connected to a mounting base (503); the front side of the mounting base (503) is fixedly connected to a stepping motor (504); the output end of the stepping motor (504) is fixedly connected to a rotating shaft (505); the outer surface of the rotating shaft (505) is fixedly connected to a driving bevel gear (506); the driving bevel gear (506) is connected to the driven bevel gear (502) in a tooth-meshing manner.
7. The multifunctional microplate corrector according to claim 2, characterized in that: The rear side of the tooth plate (208) is fixedly connected to a slider (6), the rear side of the adjustment frame (204) is provided with a slide groove (7), and the rear side of the slider (6) is slidably connected to the inner cavity of the slide groove (7).
Citation Information
Patent Citations
Adjusting device of roller type plate straightening machine
CN220497374U