Shuttling device capable of being centered by gravity

By designing a shuttle device that can be gravitationally centered, using servo motors and cylinder drives, combined with proximity switches, the precise transportation of sheets and gravity centering is achieved, solving the problem of many and high costs in the prior art, simplifying the equipment structure and reducing costs.

CN223277084UActive Publication Date: 2025-08-29JINAN HAOZHONG AUTOMATION
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Patent Information

Application Number
CN202422161950.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-08-29
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

In the existing stamping production lines, there are many equipment for sheet transportation and centering devices and are costly, which requires simplification of equipment and reduction of costs.

Method used

A gravity-centerable shuttle device is designed, including a fixed base, linear guide rail, drive assembly, moving frame, gravity centering assembly and tabletop. It is driven by a servo motor, combined with cylinders and proximity switches, to achieve accurate transport of sheets and gravity centering, and reduce equipment dependence.

Benefits of technology

The precise transportation of sheets and gravity centering are achieved, the equipment structure is simplified, the cost is reduced, the use of visual centering devices is avoided, and the stability of the transmission system and the applicability of the equipment is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of stamping automation, in particular to a gravity centering shuttling device which comprises a fixed base, linear guide rails are symmetrically fixed to the two side ends of the top of the fixed base, a movable frame is connected to the top of the fixed base through a driving assembly, and the two side ends of the bottom of the movable frame are slidably connected to the surfaces of the two linear guide rails. The shuttling device has the advantages that the shuttling device is driven by the servo motor, the table top can be accurately moved in place according to production requirements, the servo motor is installed on the fixed base and does not move along with the table top, and therefore the shuttling device is simple in structure, convenient to use and high in practicability. The situation that a motor cable needs to pass through a drag chain is avoided, the cable path is simplified, the stability of a transmission system is guaranteed, visual centering is not needed, equipment is reduced, cost is reduced, and the device is suitable for popularization.
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Description

Technical Field

[0001] The utility model relates to the field of stamping automation, in particular to a shuttle device capable of gravity centering. Background Art

[0002] Domestic stamping production lines can be divided into the destacking and transportation part at the beginning of the line, the stamping part in the middle of the line, and the transportation part at the end of the line. Among them, the indispensable part of the transportation part at the beginning of the line is the centering and transportation of the sheet metal.

[0003] Belt conveyors and shuttle mechanisms are often used to transport sheet materials, and mechanical centering devices and visual centering are often used by robots to position and grab sheet materials. These two functions work together to realize the process of transporting sheet materials from the front of the stamping line to the stamping part in the line, and then the robot grabs and loads the materials. However, this existing combination mode has the disadvantages of requiring a lot of equipment and high cost.

[0004] Therefore, it is necessary to invent a shuttle device that can be gravity-centered. Utility Model Content

[0005] To this end, the present invention provides a shuttle device capable of gravity centering to solve the problems raised in the above background technology.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a shuttle device that can be gravity-centered, comprising a fixed base, linear guide rails symmetrically fixed on both side ends of the top of the fixed base, the top of the fixed base is connected to a movable frame through a driving assembly, the two side ends of the bottom of the movable frame are slidably connected to the surfaces of two linear guide rails, the top of the movable frame is connected to a table through a gravity centering assembly, and a material rack interface is fixed on the top of the table.

[0007] Preferably, the drive assembly includes a servo motor, which is fixedly mounted on one end of the top of the fixed base. The output shaft of the servo motor is fixed with a transmission pulley, and the other end of the top of the fixed base is rotatably connected to a driven pulley. The transmission pulley and the driven pulley are connected through an open synchronous belt transmission.

[0008] Preferably, connecting plates are fixed at both ends of the opening of the open synchronous belt, and the connecting plates are fixed to the bottom of the movable frame.

[0009] Preferably, the gravity centering component includes a horizontal limit bracket, the bottom end of the horizontal limit bracket is vertically fixed to one end of the top of the movable frame, a first anti-collision block is horizontally fixed to the top of the horizontal limit bracket, a first proximity switch is fixed to the end of the first anti-collision block, and the first proximity switch is horizontally located below one end of the table top.

[0010] Preferably, a tilt limit bracket is vertically fixed to the other end of the top of the movable frame, a second anti-collision block is tiltedly fixed to the top of the tilt limit bracket, a second proximity switch is fixed to the end of the second anti-collision block, and the second proximity switch is tilted below the other end of the table top.

[0011] Preferably, support columns are vertically fixed at any two diagonal positions on the top of the movable frame, first fisheye joints are fixed at the top ends of the support columns, and the top ends of the first fisheye joints are hinged to the bottom of the table top.

[0012] Preferably, the other two diagonal positions on the top of the movable frame are hinged with cylinders, the top ends of the cylinder output shafts are fixed with second fisheye joints, and the top ends of the second fisheye joints are hinged to the bottom of the table top.

[0013] The beneficial effects of the utility model are:

[0014] 1. Through the coordinated use of the fixed base, linear guide rail, drive assembly, mobile frame, gravity centering assembly, table and material rack interface, the shuttle device is driven by a servo motor, which can accurately move the table into position according to production needs. The servo motor is installed on the fixed base and does not move with the table, avoiding the need for the motor cable to pass through the drag chain, simplifying the cable path, and ensuring the stability of the transmission system. The table is supported by support columns and cylinders, and a fisheye joint is used at the hinged position, which allows the table to rotate diagonally around the center of the table. The limit bracket can provide certain support for the table, and there is a proximity switch on the limit bracket. The proximity switch is protected by an anti-collision block, which can not only protect the proximity switch but also detect whether the table status meets the use requirements. No visual alignment is required, which reduces equipment and costs, making it suitable for promotion.

[0015] 2. It is convenient to switch between the transportation function and the gravity centering function. When used as a common shuttle device, the material rack interface can be used in conjunction with the material rack at the production site to accurately move the sheet metal from the left end to the right end to achieve the purpose of transporting the sheet metal. When used as a gravity centering table, the mobile frame can be locked at one end of the top of the fixed base, and the cylinder under the table can be controlled to operate so that the table top is tilted at a certain angle to achieve the purpose of gravity centering the sheet metal. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The main view of the structure provided by the utility model;

[0017] Figure 2 This is the main view of the structure provided by the utility model;

[0018] Figure 3 A structural stereogram of the fixed base provided by the utility model;

[0019] Figure 4A schematic diagram of the structure of the drive assembly provided by the utility model;

[0020] Figure 5 A structural stereogram of the gravity centering assembly provided by the present invention;

[0021] Figure 6 This is a structural stereogram of the gravity centering assembly provided by the utility model.

[0022] In the figure: 1. Fixed base; 2. Linear guide; 3. Mobile frame; 4. Table; 5. Material rack interface; 6. Servo motor; 7. Drive pulley; 8. Driven pulley; 9. Open synchronous belt; 10. Connecting plate; 11. Horizontal limit bracket; 12. First anti-collision block; 13. First proximity switch; 14. Tilt limit bracket; 15. Second anti-collision block; 16. Second proximity switch; 17. Support column; 18. First fisheye joint; 19. Cylinder; 20. Second fisheye joint. DETAILED DESCRIPTION

[0023] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention and are not used to limit the present invention.

[0024] Please refer to the attached Figure 1-6 The utility model provides a gravity-centered shuttle device, comprising a fixed base 1, with linear guide rails 2 symmetrically fixed to both sides of the top of the fixed base 1, a mobile frame 3 connected to the top of the fixed base 1 through a driving component, and both sides of the bottom of the mobile frame 3 are slidably connected to the surfaces of the two linear guide rails 2, the top of the mobile frame 3 is connected to a table 4 through a gravity centering component, and a material rack interface 5 is fixed to the top of the table 4;

[0025] The driving assembly includes a servo motor 6, which is fixedly mounted on one end of the top of the fixed base 1. The output shaft of the servo motor 6 is fixed with a transmission pulley 7. The other end of the top of the fixed base 1 is rotatably connected to a driven pulley 8. The transmission pulley 7 and the driven pulley 8 are connected through an open synchronous belt 9. The open ends of the open synchronous belt 9 are fixed with connecting plates 10, and the connecting plates 10 are fixed to the bottom of the mobile frame 3. Specifically, when the servo motor 6 is running, it can drive the open synchronous belt 9 to rotate forward and reverse between the transmission pulley 7 and the driven pulley 8, thereby driving the connecting plate 10 to move back and forth in a straight line, which can drive the mobile frame 3 sliding on the surface of the linear guide rail 2 to move back and forth synchronously in a straight line, so that the table 4 can be accurately moved into place according to production needs. Moreover, the servo motor 6 is installed on the fixed base 1 and does not move with the table 4, avoiding the situation where the motor cable needs to pass through the drag chain, simplifying the cable path, and ensuring the stability of the transmission system.

[0026] The gravity centering component includes a horizontal limit bracket 11, the bottom end of the horizontal limit bracket 11 is vertically fixed to one end of the top of the mobile frame 3, and a first anti-collision block 12 is horizontally fixed to the top of the horizontal limit bracket 11. A first proximity switch 13 is fixed to the end of the first anti-collision block 12. The proximity switch is a technology well known to those skilled in the art. The first proximity switch 13 is horizontally located below one end of the table 4. A tilt limit bracket 14 is vertically fixed to the other end of the top of the mobile frame 3. A second anti-collision block 15 is tiltedly fixed to the top of the tilt limit bracket 14. A second proximity switch 16 is fixed to the end of the second anti-collision block 15. The second proximity switch 16 is tilted below the other end of the table 4. Support columns 17 are vertically fixed at any two diagonal points on the top of the mobile frame 3. A first fisheye joint 18 is fixed to the top of the support column 17. The top of the first fisheye joint 18 is hinged to the bottom of the table 4. The other end of the top of the mobile frame 3 The two outer diagonal positions are hinged with a cylinder 19, and the top of the output shaft of the cylinder 19 is fixed with a second fisheye joint 20. The top of the second fisheye joint 20 is hinged to the bottom of the table 4. Specifically, the table 4 is supported by a support column 17 and a cylinder 19, and the hinged positions are respectively provided with a first fisheye joint 18 and a second fisheye joint 20, so that the table 4 can rotate diagonally around the center of the table 4. The horizontal limit bracket 11 and the tilt limit bracket 14 can play a certain supporting role on the table 4, and the horizontal limit bracket 11 and the tilt limit bracket 14 are respectively provided with a first proximity switch 13 and a second proximity switch 16, and the first proximity switch 13 and the second proximity switch 16 are respectively protected by a first anti-collision block 12 and a second anti-collision block 15, which can not only protect the proximity switch, but also detect whether the status of the table 4 meets the use requirements. There is no need for visual alignment, which reduces equipment and reduces costs.

[0027] It should be noted that the device is electrically connected to an external main controller and 220V AC power, and the main controller can be used as a control device for a computer or the like. The device also includes an air circuit system, which is connected by an air source component and an air pipe to control the air supply and control of the cylinder. Specifically, each cylinder is controlled by a three-position five-way solenoid valve and a two-position three-way solenoid valve. After the gas is processed by the triplex component, it is sent to the cylinder through the three-position five-way solenoid valve. The lifting and lowering of the cylinder is controlled by the three-position five-way solenoid valve. When it is lifted or lowered to a given position, the two-position three-way solenoid valve controls the cylinder to lock. At this time, the overall angle of the table is fixed. It should be noted that a speed regulating valve is installed at the air inlet of each cylinder, which controls the speed of the piston rod movement by adjusting the compressed air flow at the air inlet.

[0028] The use process of the present invention is as follows: when used as a shuttle device, the cylinder 19 is lifted to a state where the table 4 is parallel to the linear guide rail 2. When in use, the table 4 is driven to adjust its state by the cylinder 19. When the first proximity switch 13 on the horizontal limit bracket 11 detects the table 4, that is, detects whether the state of the table 4 meets the use requirement, the cylinder 19 stops lifting and locking the cylinder 19, and then drives the table 4 to move at both ends of the fixed base 1 to transport materials; and when used as a common shuttle device, the material rack interface can be used in conjunction with the material rack at the production site to accurately move the sheet material from the left end to the right end to achieve the purpose of transporting the sheet material. When used as a gravity centering platform, the mobile frame 3 can be locked at one end of the top of the fixed base 1 (such as Figure 2 As shown), the cylinder 19 under the console table 4 is controlled to operate, so that the table 4 is tilted at a certain angle to achieve the purpose of gravity centering the sheet, which facilitates the switching between the transportation function and the gravity centering function.

[0029] The above description is merely a preferred embodiment of the present invention. Anyone skilled in the art can utilize the above-described technical solutions to modify the present invention or create equivalent technical solutions. Therefore, any simple modification or equivalent replacement based on the technical solutions of the present invention falls within the scope of protection claimed by the present invention.

Claims

1. A gravity-alignable shuttle device, comprising a fixed base (1), with linear guide rails (2) symmetrically fixed on both sides of the top of the fixed base (1), characterized in that: The top of the fixed base (1) is connected to a mobile frame (3) via a driving assembly, the two side ends of the bottom of the mobile frame (3) are slidably connected to the surfaces of two linear guide rails (2), the top of the mobile frame (3) is connected to a table (4) via a gravity centering assembly, and a material rack interface (5) is fixed to the top of the table (4).

2. The gravity-centered shuttle device according to claim 1, characterized in that: The driving assembly comprises a servo motor (6), the servo motor (6) is fixedly mounted on one end of the top of the fixed base (1), a transmission pulley (7) is fixed to the output shaft of the servo motor (6), and a driven pulley (8) is rotatably connected to the other end of the top of the fixed base (1), and the transmission pulley (7) and the driven pulley (8) are connected in a transmission manner via an open synchronous belt (9).

3. The gravity-centered shuttle device according to claim 2, characterized in that: Connecting plates (10) are fixed at both ends of the opening of the open synchronous belt (9), and the connecting plates (10) are fixed to the bottom of the movable frame (3).

4. The gravity-centered shuttle device according to claim 1, characterized in that: The gravity centering component includes a horizontal limit bracket (11), the bottom end of the horizontal limit bracket (11) is vertically fixed to the top end of the movable frame (3), a first anti-collision block (12) is horizontally fixed to the top end of the horizontal limit bracket (11), a first proximity switch (13) is fixed to the end of the first anti-collision block (12), and the first proximity switch (13) is horizontally located below one end of the table top (4).

5. The gravity-centered shuttle device according to claim 4, characterized in that: A tilt limit bracket (14) is vertically fixed to the other end of the top of the movable frame (3), a second anti-collision block (15) is tiltedly fixed to the top of the tilt limit bracket (14), a second proximity switch (16) is fixed to the end of the second anti-collision block (15), and the second proximity switch (16) is tilted and located below the other end of the table top (4).

6. The gravity-centered shuttle device according to claim 5, characterized in that: Support columns (17) are vertically fixed at any two diagonal positions on the top of the movable frame (3), and first fisheye joints (18) are fixed to the tops of the support columns (17), and the tops of the first fisheye joints (18) are hinged to the bottom of the table top (4).

7. The gravity-centered shuttle device according to claim 6, characterized in that: The other two diagonal positions on the top of the movable frame (3) are hinged with cylinders (19), the top ends of the output shafts of the cylinders (19) are fixed with second fisheye joints (20), and the top ends of the second fisheye joints (20) are hinged to the bottom of the table (4).