Automatic welding equipment for filter

Abstract

The utility model discloses automatic welding equipment for a filter, which relates to the field of welding equipment and comprises an equipment body, a mounting base is mounted in the center of the top of the equipment body, a welding cylinder is arranged on the outer side of the mounting base, a filter body is mounted at the top of the mounting base, and a pressing head is arranged at the top of the filter body. A pneumatic clamping jaw is arranged at the top of the side edge of the outer wall of the filter body, and the four welding air cylinders are annularly installed on the periphery of the top of the filter body. According to the automatic welding equipment for the filter, the filter body is composed of the stainless steel pipe and the stamping flange plate, the stainless steel pipe and the stamping flange plate can be installed through the installation base, and the automatic welding equipment for the filter can be used for welding the stainless steel pipe and the stamping flange plate through the detection centering sensor. And the installation positions of the stainless steel pipe and the stamping flange plate can be detected, so that the precision of the subsequent welding position can be improved.

Description

Technical Field

[0001] The utility model relates to the field of welding equipment, in particular to automatic welding equipment for filters. Background Art

[0002] The filter is an indispensable device on the medium conveying pipeline. It is usually installed at the inlet end of the pressure reducing valve, pressure relief valve, water level valve and other equipment of Fanggong filter. The filter is composed of a cylinder, a stainless steel filter screen, a sewage discharge part, a transmission device and an electrical control part. After the water to be treated passes through the filter cartridge of the filter screen, its impurities are blocked. When cleaning is required, just take out the detachable filter cartridge and reinstall it after treatment. Therefore, it is extremely convenient to use and maintain.

[0003] When welding filters, manual welding is mostly used. However, it is inconvenient to accurately align the structure of the filter using only the human eye during welding, resulting in the quality of the finished filter cannot be guaranteed. At the same time, the welding efficiency is also low, and manual welding also has greater safety hazards.

[0004] Therefore, it is necessary to propose a filter automatic welding device to solve the above problems. Utility Model Content

[0005] The main purpose of the utility model is to provide an automatic filter welding device, which can effectively solve the problems in the background technology.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] A filter automatic welding device includes an equipment body, a mounting base is installed in the center of the top of the equipment body, a welding cylinder is provided on the outside of the mounting base, a filter body is installed on the top of the mounting base, a pressing head is provided on the top of the filter body, and a pneumatic clamp is provided on the top of the side of the outer wall of the filter body.

[0008] Preferably, there are four welding cylinders, which are installed in a ring shape around the top of the equipment body. A start button, a touch screen, a pneumatic triplet, a pressure gauge and a pressure reducing valve are installed on the outside of the equipment body.

[0009] Preferably, a guardrail is installed on the top of the equipment body, a lifting servo motor is fixedly connected to the center of the top of the guardrail, and a clamping cylinder is installed at the bottom of the lifting servo motor.

[0010] Preferably, a pressure reducing valve is installed at the bottom of the compacting cylinder, the compacting head is installed at the bottom of the compacting cylinder, a first gear is installed on the outer wall of the compacting head, and the bottom of the compacting head is attached to the top of the filter body.

[0011] Preferably, a rotary servo is installed on the side of the top of the base, and a second gear is installed on the bottom of the rotary servo, and the second gear is meshed with the first gear.

[0012] Preferably, the tops of the two pneumatic grippers are symmetrically mounted on both sides of the bottom of the base, and a detection centering sensor is mounted on the top of the device body, and the detection centering sensor is located on the side of the mounting base.

[0013] Beneficial effects

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. The automatic filter welding equipment has a filter body composed of a stainless steel pipe and a stamped flange. The stainless steel pipe and the stamped flange can be installed through the provided mounting base. The installation position of the stainless steel pipe and the stamped flange can be detected by the provided detection and centering sensor, thereby improving the accuracy of the subsequent welding position.

[0016] 2. The automatic filter welding equipment can weld stainless steel pipes and stamped flanges at the same time through the four welding cylinders, which can effectively improve the welding efficiency of stainless steel pipes and stamped flanges, so as to quickly complete the finished product manufacturing of the filter body.

[0017] 3. The automatic filter welding equipment can drive the clamping head and the pneumatic clamping claw to move to the appropriate position through the clamping cylinder and the base by starting the set lifting servo motor. By starting the set pneumatic clamping claw, the filter body can be clamped to ensure the stability of its position during welding. The set clamping head can play a positioning effect on the filter body, which can further ensure the fixation of the filter body position. By starting the set clamping cylinder, the clamping head can be further driven to press down, so that it can adapt to various sizes of filter bodies for installation. By starting the set rotary servo, the second gear can be driven to rotate. When the second gear rotates, it can engage with the first gear, thereby driving the clamping head to rotate. At this time, the position of the filter body can be adjusted, so that the area of ​​the filter body required to be welded can be adjusted according to the position of the welding cylinder. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural diagram of the front side of the utility model;

[0019] Figure 2 It is a plan view of the utility model;

[0020] Figure 3 This utility model Figure 2 Enlarged view of point A in the middle;

[0021] Figure 4 It is a structural schematic diagram of the side of the utility model.

[0022] In the figure: 1. Equipment body; 2. Start button; 3. Guardrail; 4. Welding cylinder; 5. Mounting base; 6. Detection and alignment sensor; 7. Filter body; 8. Clamping cylinder; 9. Base; 10. Rotary servo; 11. Pneumatic gripper; 12. First gear; 13. Second gear; 14. Clamping head; 15. Touch screen; 16. Pressure gauge; 17. Pneumatic triplex; 18. Lifting servo motor; 19. Pressure reducing valve. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] like Figures 1-4 As shown, a filter automatic welding device includes a device body 1, a mounting base 5 is installed in the middle of the top of the device body 1, a welding cylinder 4 is provided on the outside of the mounting base 5, a filter body 7 is installed on the top of the mounting base 5, a pressing head 14 is provided on the top of the filter body 7, a pneumatic clamp 11 is provided on the top of the side of the outer wall of the filter body 7, there are four welding cylinders 4, and the four welding cylinders 4 are installed in a ring shape around the top of the device body 1. A start button 2, a touch screen 15, a pneumatic triplet 17, a pressure gauge 16 and a pressure reducing valve 19 are installed on the outside of the device body 1, a guardrail 3 is installed on the top of the device body 1, and a fixed connection is provided in the middle of the top of the guardrail 3. It is connected to a lifting servo motor 18, a pressing cylinder 8 is installed at the bottom of the lifting servo motor 18, a pressure reducing valve 19 is installed at the bottom of the pressing cylinder 8, a pressing head 14 is installed at the bottom of the pressing cylinder 8, a first gear 12 is installed on the outer wall of the pressing head 14, the bottom of the pressing head 14 is attached to the top of the filter body 7, a rotating servo 10 is installed on the side of the top of the base 9, a second gear 13 is installed at the bottom of the rotating servo 10, the second gear 13 is meshed with the first gear 12, the tops of the two pneumatic clamps 11 are symmetrically installed on both sides of the bottom of the base 9, a detection centering sensor 6 is installed on the top of the equipment body 1, and the detection centering sensor 6 is located on the side of the mounting base 5.

[0025] The filter body 7 is composed of a stainless steel pipe and a stamped flange. The stainless steel pipe and the stamped flange can be installed by the installation base 5. The installation position of the stainless steel pipe and the stamped flange can be detected by the detection centering sensor 6, so as to improve the accuracy of the subsequent welding position. The four welding cylinders 4 can be used to weld the stainless steel pipe and the stamped flange at the same time, so as to effectively improve the welding efficiency of the stainless steel pipe and the stamped flange, so as to quickly complete the finished product manufacturing of the filter body 7. By starting the lifting servo motor 18, the pressing head 14 and the pneumatic clamp 11 can be driven to move to the appropriate position by the pressing cylinder 8 and the base 9. By starting the The pneumatic clamp 11 can clamp the filter body 7 to ensure the stability of its position during welding. The set clamping head 14 can position the filter body 7 and further ensure the fixation of the position of the filter body 7. By starting the set clamping cylinder 8, the clamping head 14 can be further driven to press down, so that filter bodies 7 of various sizes can be adapted for installation. By starting the set rotary servo 10, the second gear 13 can be driven to rotate. When the second gear 13 rotates, it can engage with the first gear 12, so that the clamping head 14 can be driven to rotate. At this time, the position of the filter body 7 can be adjusted, so that the area of ​​the filter body 7 required for welding can be adjusted according to the position of the welding cylinder 4.

[0026] It should be noted that the utility model is an automatic welding equipment for filters. When in use, the stamped flange is placed on the top of the mounting base 5, and the stainless steel pipe is placed on the top of the stamped flange. The lifting servo motor 18 is started, and the clamping head 14 is driven to move through the clamping cylinder 8 and the base 9. When there is still a certain position between the clamping head 14 and the stainless steel pipe, the clamping cylinder 8 is started, and the clamping head 14 is continued to be pressed down until it fits on the top of the stainless steel pipe. The pneumatic clamp 11 is started so that the pneumatic clamp 11 can be clamped on the top of the outer wall of the stainless steel pipe. The position of the stainless steel pipe and the stamped flange is detected by the centering sensor 6. When it is in the centered state, the welding work can continue. When the stainless steel pipe and the stamped flange are not on the same axis, the position of the stainless steel pipe and the stamped flange is adjusted until they are on the same axis. The welding cylinder 4 is started to weld the stainless steel pipe and the stamped flange.

[0027] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A filter automatic welding device, comprising a device body (1), characterized in that: A mounting base (5) is installed in the center of the top of the equipment body (1), a welding cylinder (4) is provided on the outside of the mounting base (5), a filter body (7) is installed on the top of the mounting base (5), a pressing head (14) is provided on the top of the filter body (7), and a pneumatic clamp (11) is provided on the top of the side of the outer wall of the filter body (7).

2. The filter automatic welding equipment according to claim 1, characterized in that: There are four welding cylinders (4), which are installed in a ring shape around the top of the equipment body (1). A start button (2), a touch screen (15), a pneumatic triplet (17), a pressure gauge (16) and a pressure reducing valve (19) are installed on the outside of the equipment body (1).

3. The filter automatic welding equipment according to claim 1, characterized in that: A guardrail (3) is installed on the top of the equipment body (1), a lifting servo motor (18) is fixedly connected to the center of the top of the guardrail (3), and a pressing cylinder (8) is installed at the bottom of the lifting servo motor (18).

4. The automatic filter welding equipment according to claim 3, characterized in that: A pressure reducing valve (19) is installed at the bottom of the pressing cylinder (8), the pressing head (14) is installed at the bottom of the pressing cylinder (8), a first gear (12) is installed on the outer wall of the pressing head (14), and the bottom of the pressing head (14) is attached to the top of the filter body (7).

5. The automatic filter welding equipment according to claim 4, characterized in that: A rotation servo (10) is installed on the side of the top of the base (9), and a second gear (13) is installed on the bottom of the rotation servo (10), and the second gear (13) is meshed with the first gear (12).

6. The automatic filter welding equipment according to claim 1, characterized in that: The tops of the two pneumatic grippers (11) are symmetrically mounted on both sides of the bottom of the base (9), and a detection centering sensor (6) is mounted on the top of the device body (1), and the detection centering sensor (6) is located on the side of the mounting base (5).

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