Bus duct shell welding clamp

By designing an adjustable angle bus trough shell welding fixture, the problems of alignment and angle adjustment in bus trough shell welding are solved, the welding quality and structural strength are improved, and the electrical performance needs are met.

CN223277437UActive Publication Date: 2025-08-29GUANGDONG QINGFULIN ELECTRIC CO LTD
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Patent Information

Application Number
CN202422416580.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-08-29
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

During the welding process of busbar trough shell, it is difficult to accurately align and adjust the angle, resulting in poor welding quality and inability to meet the requirements.

Method used

A busbar trough shell welding fixture including supporting plate, rotary frame, mobile plate, rotary rod, limit block and other components is designed. Through the cooperation of the rotary rod and rotary frame, the fixed limit and angle adjustment of the shell is achieved to ensure welding accuracy.

Benefits of technology

The precise alignment and angle adjustment of the busbar trough shell is achieved, the welding quality is improved, structural defects are avoided, and structural strength and electrical performance are met.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of welding clamps, in particular to a bus duct shell welding clamp. The utility model provides an angle-adjustable bus duct shell welding fixture which comprises a supporting plate, a measuring ruler, rotating frames, moving plates and rotating rods, the measuring ruler is arranged on the outer side of the supporting plate, the rotating frames are rotatably arranged on the left side and the right side of the supporting plate, the moving plates are slidably arranged on the two rotating frames, and the rotating rods are arranged on the moving plates. And rotating rods are rotationally connected to the two moving plates correspondingly, and the rotating rods are connected to the front side of the rotating frame through threads. The two rotating rods rotate and drive the moving plate to move forwards and backwards, so that shells with different thicknesses can be fixed and limited, the welding quality is ensured, structural defects caused by deviation are avoided, and meanwhile the welding angle of the two shells can be changed by rotating the angle of the rotating frame; and the two sliding frames are clamped in the fixing grooves, so that the rotating frame is prevented from moving randomly, and the angle of the corner is ensured to be accurate.
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Description

Technical Field

[0001] The utility model relates to the field of welding fixtures, in particular to a welding fixture for a bus duct shell. Background Art

[0002] Bus duct is a closed metal device composed of copper and aluminum busbars, which is used to distribute high power to various components of the distributed system.

[0003] In the process of processing the bus duct shell, it is necessary to first perform processes such as cutting, bending and welding. In the welding process of the bus duct shell, it is indeed necessary to accurately align the two shells and implement effective limiters to ensure the welding quality and avoid structural defects caused by offset. In the welding of the two shells, it is inevitable that some parts will need to be angled to ensure that the angle at the corner is accurate, which can effectively guarantee the quality of the bus duct shell welding and ensure that its structural strength and electrical performance meet the use requirements.

[0004] In summary, there is an urgent need for a bus duct shell welding fixture with adjustable angle to solve the above problems. Utility Model Content

[0005] In order to overcome the above-mentioned disadvantage of needing to perform angle adjustment, the utility model provides a bus duct shell welding fixture with adjustable angle.

[0006] The technical solution of the utility model is as follows: a bus duct shell welding fixture, including a support plate, a ruler, a rotating frame, a movable plate, a rotating rod, a connecting block, a limit block and a sliding frame, the support plate is a carrier of parts, a ruler is provided on the outside of the support plate, rotating frames are rotatably provided on the left and right sides of the support plate, fixed grooves are evenly spaced on the support plate, movable plates are slidably provided on the two rotating frames, the two movable plates are rotatably connected to the rotating rod, and the rotating rod is threadedly connected to the front side of the rotating frame, connecting blocks are provided at the bottom of the two rotating frames, guide grooves are opened on the support plate, limit blocks are provided on the two rotating frames, and the two limit blocks are slidably connected to the sliding frame.

[0007] Furthermore, it also includes a fixed plate frame, a movable frame, a spring and a contact plate. The bottom of the front side of the support plate is connected to the fixed plate frame by screws, the movable frame is slidably arranged on the fixed plate frame, the front side of the movable frame is symmetrically provided with springs, and the rear side of the movable frame is connected to the contact plate.

[0008] Furthermore, a rubber plate is included, and both movable plates are connected with the rubber plate.

[0009] Furthermore, it also includes an anti-slip cover, and both sliding frames are covered with the anti-slip cover.

[0010] Furthermore, the angular distance between each fixing groove is set within 5 degrees.

[0011] Furthermore, one end of the contact plate is configured to be inclined.

[0012] The beneficial effects of the utility model are as follows: by rotating the two rotating rods and driving the movable plate to move forward and backward, shells of different thicknesses can be fixed and limited to ensure welding quality and avoid structural defects caused by offset. At the same time, rotating the angle of the rotating frame can change the welding angle of the two shells, and the two sliding frames are clamped in the fixed groove to prevent the rotating frame from moving at will, thereby ensuring that the angle at the corner is accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0014] Figure 2 It is a three-dimensional structural diagram of the supporting plate, measuring ruler, rotating frame and other components of the utility model.

[0015] Figure 3 It is an exploded view of the movable plate, connecting block and other components of the utility model.

[0016] Figure 4 It is a three-dimensional structural diagram of the fixed plate frame, movable frame, spring and other components of the utility model.

[0017] Figure 5 This is an exploded view of the components of the utility model, including the movable frame, spring, and contact plate.

[0018] In the above drawings: 1: support plate, 2: measuring ruler, 3: rotating frame, 31: fixed groove, 32: movable plate, 33: rotating rod, 4: rubber plate, 5: connecting block, 51: guide groove, 6: limit block, 7: sliding frame, 8: fixed plate frame, 9: movable frame, 10: spring, 11: contact plate, 12: anti-slip sleeve. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] Embodiment: A busbar housing welding fixture, such as Figures 1-4The cam 32 is fixed to the left and right sides of the support plate 1, and the cam 32 is fixed to the right and left sides of the support plate 1. The cam 32 is fixed to the left and right sides of the support plate 1, and the cam 32 is fixed to the right and left sides of the support plate 1. The cam 32 is fixed to the right and left sides of the support plate 1, and the cam 32 is fixed to the left and right sides of the support plate 1. The cam 32 is fixed to the right and left sides of the support plate 1, and the cam 32 is fixed to the left and right sides of the support plate 1. The cam 32 is fixed to the right and left sides of the support plate 1, and the cam 32 is fixed to the left and right sides of the support plate 1. The cam 32 is fixed to the right and left sides of the support plate 1, and the cam 32 is fixed to the left and right sides of the support plate 1. The cam 32 is fixed to the right and left sides of the support plate 1, and the cam 32 is fixed to the left and right sides of the support plate

[0021] like Figure 4-Figure 5 As shown, it also includes a fixed plate frame 8, a movable frame 9, a spring 10 and a contact plate 11. The bottom of the front side of the support plate 1 is connected to the fixed plate frame 8 by screws. The movable frame 9 is slidably arranged on the fixed plate frame 8. The front side of the movable frame 9 is symmetrically provided with a spring 10, and one end of the spring 10 is connected to the fixed plate frame 8, and the other end is connected to the movable frame 9. The rear side of the movable frame 9 is connected to the contact plate 11, and one end of the contact plate 11 is set to an inclined shape to facilitate pushing it onto the supporting table.

[0022] like Figure 3 As shown, a rubber plate 4 is also included. Both movable plates 32 are connected with a rubber plate 4 to prevent the housing from being scratched by friction during the fixing process.

[0023] like Figure 3 As shown, an anti-slip cover 12 is also included. Both sliding frames 7 are covered with the anti-slip cover 12 to prevent the workers' hands from sweating, which may cause the sliding frames 7 to be detached and difficult to slide out.

[0024] When it is necessary to process and weld the bus duct shell, first complete the previous cutting and bending processes, place the two shells to be welded on a suitable supporting table, and then push the clamp to the edge of the supporting table, whereupon the support plate 1 and the contact plate 11 will contact the supporting table. At the same time, the movable frame 9 will move downward because the thickness of the supporting table is greater than the thickness between the support plate 1 and the contact plate 11, and the spring 10 will be stretched, and the fixed plate frame 8 plays a guiding role, so that the clamp can be fixed on the supporting table. When clamping is not needed, the fixed plate frame 8 can be removed. After fixing the clamp, the staff will fix the two shells, and then the staff will rotate the two rotating rods 33, and the movable plate 32 will move forward. After moving to the appropriate distance, the staff will stop rotating the two rotating rods 33, and then place the two shells to be welded on the rotating frame 3, and then the staff will reverse the two rotating rods 33, and the movable plate 32 will reset backward. The sliding bracket 32 ​​is then moved back to the original position to be engaged with the fixing groove 31, thereby preventing the rotating bracket 3 from rotating at will. Repeating the above-mentioned action can fix the shell and adjust the angle of the welding shell.

[0025] The above embodiments are provided for persons familiar with the art to implement or use the present invention. Personnel familiar with the art may make various modifications or changes to the above embodiments without departing from the utility model concept of the present invention. Therefore, the scope of protection of the present invention is not limited to the above embodiments, but should be the maximum scope of the innovative features mentioned in the claims.

Claims

1. A busbar duct shell welding fixture, comprising a support plate (1), a measuring ruler (2), a rotating frame (3), a movable plate (32), and a rotating rod (33), wherein the support plate (1) is a carrier of parts, the measuring ruler (2) is arranged on the support plate (1), the rotating frames (3) are rotatably arranged on the left and right sides of the support plate (1), the fixed grooves (31) are evenly spaced and arranged on the support plate (1), the movable plates (32) are slidably arranged on the two rotating frames (3), the rotating rods (33) are rotatably connected to the two movable plates (32), and the rotating rods (33) are connected to the rotating frames (3) by threads, and the characteristics are: The invention also includes a connecting block (5), a limiting block (6) and a sliding frame (7), wherein the connecting block (5) is arranged at the bottom of the two rotating frames (3), the guide groove (51) is arranged on the support plate (1), and the connecting block (5) is slidably matched with the guide groove (51), the limiting block (6) is arranged on the two rotating frames (3), and the sliding frame (7) is slidably connected to the two limiting blocks (6).

2. A bus duct housing welding fixture according to claim 1, characterized in that: It also includes a fixed plate frame (8), a movable frame (9), a spring (10) and a contact plate (11), wherein the fixed plate frame (8) is connected to the bottom of the support plate (1) by screws, the movable frame (9) is slidably arranged on the fixed plate frame (8), the spring (10) is symmetrically arranged on the movable frame (9), and the contact plate (11) is connected to the movable frame (9).

3. A bus duct housing welding fixture according to claim 2, characterized in that: It also includes rubber plates (4), each of which is connected to the two movable plates (32).

4. A bus duct housing welding fixture according to claim 3, characterized in that: It also includes an anti-slip sleeve (12), and the anti-slip sleeve (12) is sleeved on the two sliding frames (7).

5. A bus duct housing welding fixture according to claim 1, characterized in that: The angular distance between each of the fixing grooves (31) is set within 5 degrees.

6. A bus duct housing welding fixture according to claim 2, characterized in that: One end of the contact plate (11) is arranged in an inclined shape.