Rotary tipping hydraulic positioner
By adopting the design of parallel hydraulic cylinders and communicating valves in the rotary tilt hydraulic displacement machine, combined with the rotary drive structure and seat belt, the problems of poor stability and complex operation are solved, and the workpiece is stable flipped and precise assembly is achieved, which improves the safety and durability of the equipment.
Patent Information
- Application Number
- CN202422579392.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-24
AI Technical Summary
The existing rotary tilt hydraulic displacement machine has problems of poor stability and complex operation in heavy machinery manufacturing, especially in the assembly and processing of large workpieces, which are prone to damage and safety hazards.
A rotary tilt hydraulic displacement machine is designed, using two parallel hydraulic cylinders and a communicating valve is set up between them to ensure pressure balance. The turning arm is driven by the hydraulic cylinder, combined with the rotary drive structure and the seat belt, stable flip and precise clamping of the workpiece are achieved. Q355 steel welding is used to improve structural strength and durability.
It realizes stable and controllable flip and precise assembly of the workpiece, improves the simplicity and safety of operation, avoids the occurrence of workpiece damage and displacement accidents, and ensures the stability and safety of the equipment.
Smart Images

Figure CN223277445U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of positioners, in particular to a rotary and tilting hydraulic positioner. Background Art
[0002] The rotary and tilting hydraulic positioner is a device used in automated processing, mainly used in machine tool processing, automobile manufacturing, aerospace and other fields. It can realize functions such as rotation, tilting and displacement of workpieces. The equipment is mainly composed of a frame, a rotating mechanism, a tilting mechanism, a hydraulic system and a control system. The hydraulic system provides power to drive the rotation and tilting mechanisms to realize the displacement operation of the workpiece.
[0003] In many industrial production fields, especially in the heavy machinery manufacturing industry, large workpieces often need to be assembled and processed. Traditional manual operations are not only inefficient, but also prone to damage to workpieces and personal injury. Existing automatic positioners often have problems with poor stability and complex operation. Utility Model Content
[0004] In order to solve the problems in the related art, the utility model provides a rotary tilting hydraulic positioner, which solves the problems of poor stability and complicated operation.
[0005] To solve the above problems, the following technical solutions are provided:
[0006] The utility model provides a rotary tilting hydraulic positioner including a base, wherein the middle portion of the base is hollow, and two tilted hydraulic cylinders are provided in the base, the two hydraulic cylinders are arranged in parallel and side by side, and a connecting valve is provided between the two hydraulic cylinders, and both ends of the base away from the hydraulic cylinder are fixed with protrusions, and a flip arm is provided between the protrusions, the flip arm is hinged to the protrusion, the flip arm and the protrusion are rotatably matched, and the flip arm is connected to the piston rod of the hydraulic cylinder; a rotary drive structure for clamping a workpiece is provided on the side of the flip arm away from the hydraulic cylinder.
[0007] In the above scheme, two parallel hydraulic cylinders are arranged, and a connecting valve is provided between the two hydraulic cylinders to ensure the pressure balance of the two hydraulic cylinders and realize movement synchronization. When the hydraulic cylinder drives the positioner to flip, the flipping process is stable and controllable, thereby solving the problem of poor stability. The hydraulic cylinder drives the flip arm to rotate, driving the rotary drive structure to rotate, so that the workpiece reaches a suitable welding or assembly position, thereby solving the problem of complex operation.
[0008] The rotary drive structure includes a slewing bearing and a disc body. The slewing bearing is located between the flip arm and the disc body. Three slide rails extending from the periphery of the disc body to the center are evenly arranged on one end of the disc body away from the slewing bearing. A gripper is slidably connected to the slide rails.
[0009] In the above solution, by setting the rotary drive structure, the sliding gripper is adjusted to the appropriate position according to the size of the workpiece, so that the workpiece can be accurately clamped.
[0010] The end of the piston rod is fixedly connected with a circular ring, and a positioning column is provided at the corresponding position of the flip arm. The circular ring is sleeved on the positioning column, so that the flip arm is connected to the hydraulic cylinder.
[0011] In the above solution, the ring and the positioning column are provided, and the ring is sleeved on the positioning column to connect the flip arm with the hydraulic cylinder, so that the piston rod of the hydraulic cylinder is extended and retracted, thereby driving the flip arm to rotate.
[0012] A horizontally arranged fixing plate is provided on one side of the base close to the flip arm, pillars are provided on both sides of the fixing plate, the distance between the two pillars is slightly larger than the diameter of the disc body, safety belts are provided between the pillars, and two groups of pillars are provided.
[0013] In the above scheme, the provision of a safety belt effectively prevents the rotating drive structure from failing to clamp the workpiece, causing the workpiece to fall and be damaged. In addition, the provision of two sets of pillars and safety belts improves the safety performance of the device.
[0014] Anchor bolts are arranged around the base, the fixing plate and the pillars, so that the base, the fixing plate and the pillars are fixedly connected to the ground.
[0015] In the above solution, anchor bolts are provided to fix the positioner to prevent displacement during use and to prevent dangerous accidents from occurring.
[0016] The base, fixing plate, support and flip arm are all welded and formed by Q355 steel.
[0017] The above solution adopts welding technology to ensure the strength and durability of the overall structure of the positioner.
[0018] The above solution has the following advantages:
[0019] When the hydraulic cylinder is driven by the hydraulic cylinder to drive the lifting of the lifting gear, the hydraulic cylinder is driven by the hydraulic cylinder to drive the lifting gear to move upwards, so that the lifting gear can be adjusted according to the needs of the lifting of the lifting gear.
[0020] 2. The rotary drive structure consists of a slewing bearing and a disc. A slide rail is provided on the end of the disc away from the slewing bearing, and a gripper is slidably connected to the slide rail. According to the size of the workpiece, the sliding gripper can be adjusted to the appropriate position to accurately clamp the workpiece. A ring is fixedly connected to the end of the piston rod. A positioning column is set at the corresponding position of the flip arm. The ring is connected to the positioning column, connecting the flip arm to the hydraulic cylinder. The piston rod of the hydraulic cylinder is extended and retracted, thereby driving the flip arm to rotate. A horizontally arranged fixed plate is provided on the side of the base near the flip arm. Supports are set on both sides of the fixed plate. A safety belt is installed between the supports to effectively prevent the rotary drive structure from failing to clamp the workpiece firmly, resulting in the workpiece falling and being damaged. There are two sets of supports, which improve the safety performance of the device. Anchor bolts are set around the base, fixed plate, and supports to ensure that the base, fixed plate, and supports are fixed to the ground, used to fix the positioner and prevent shifting during use and causing dangerous accidents. The base, fixed plate, supports, and flip arm are all welded and formed from Q355 steel, ensuring the strength and durability of the overall structure of the positioner. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to make the content of the utility model easier to understand, the present invention is further described in detail below based on specific embodiments of the utility model in conjunction with the accompanying drawings, wherein:
[0022] Figure 1 It is a structural diagram of a rotary tilting hydraulic positioner in the initial state;
[0023] Figure 2 This is a top view of a rotary and tilting hydraulic positioner in working condition;
[0024] Figure 3 It is a structural diagram of a rotary tilting hydraulic positioner in working state;
[0025] Figure 4 This is a left side view of a rotary and tilting hydraulic positioner in working condition;
[0026] Figure 5 This is a right side view of a rotary and tilting hydraulic positioner in working condition;
[0027] Explanation of the accompanying symbols: 1. Base; 2. Hydraulic cylinder; 3. Protrusion; 4. Flip arm; 5. Piston rod; 6. Workpiece; 7. Slewing bearing; 8. Disc; 9. Slide rail; 10. Grip; 11. Ring; 12. Fixing plate; 13. Pillar; 14. Safety belt; 15. Anchor bolt. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] In a specific embodiment, Figures 1 to 3 As shown, a rotary tilting hydraulic positioner of the present invention includes a base 1, and a horizontally arranged fixed plate 12 is provided on one side of the base 1 close to the flip arm 4. Pillars 13 are provided on both sides of the fixed plate 12. The distance between the two pillars 13 is slightly larger than the diameter of the disk body 8. A safety belt 14 is provided between the pillars 13 to effectively prevent the rotary drive structure from failing to clamp the workpiece 6, resulting in the workpiece 6 falling and being damaged. Two groups of pillars 13 are provided, which improves the safety performance of the device.
[0030] like Figure 2 As shown, the middle part of the base 1 is hollow, and two tilted hydraulic cylinders 2 are provided in the base 1. The two hydraulic cylinders 2 are arranged in parallel and side by side, and a connecting valve is provided between the two hydraulic cylinders 2. By providing two parallel and side-by-side hydraulic cylinders 2 and providing a connecting valve between the two hydraulic cylinders 2, the pressure balance of the two hydraulic cylinders 2 is ensured, the movement synchronization is achieved, and the stability of the working process of the positioner is ensured.
[0031] like Figure 3 As shown, both ends of the base 1 away from the hydraulic cylinder 2 are fixed with protrusions 3, and a flip arm 4 is provided between the protrusions 3. The flip arm 4 is hinged to the protrusion 3, and the flip arm 4 and the protrusion 3 are rotationally matched. The flip arm 4 is connected to the piston rod 5 of the hydraulic cylinder 2. When the hydraulic cylinder 2 drives the positioner to flip, the flip process is stable and controllable, thereby ensuring the stability of the flip process.
[0032] like Figure 3As shown, a rotation drive structure for clamping the workpiece 6 is provided on the side of the flip arm 4 away from the hydraulic cylinder 2, as shown in FIG. Figure 4 As shown, the rotary drive structure includes a slewing bearing 7 and a disc 8. The slewing bearing 7 is located between the flip arm 4 and the disc 8. Three slide rails 9 extending from the periphery of the disc 8 to the center are evenly arranged on the end of the disc 8 away from the slewing bearing 7. A gripper 10 is slidably connected to the slide rail 9. According to the size of the workpiece 6, the sliding gripper 10 is adjusted to a suitable position to accurately clamp the workpiece 6.
[0033] like Figure 5 As shown, a circular ring 11 is fixedly connected to the end of the piston rod 5, and a positioning column is provided at the corresponding position of the flip arm 4. The circular ring 11 is sleeved on the positioning column, so that the flip arm 4 is connected to the hydraulic cylinder 2. The piston rod 5 of the hydraulic cylinder 2 is extended and retracted, thereby driving the flip arm 4 to rotate.
[0034] like Figures 1 to 5 As shown, the base 1, the fixed plate 12 and the pillar 13 are all surrounded by anchor bolts 15, so that the base 1, the fixed plate 12 and the pillar 13 are fixedly connected to the ground, which is used to fix the positioner to prevent displacement during use and cause dangerous accidents. The base 1, the fixed plate 12, the pillar 13 and the flip arm 4 are all welded with Q355 steel to ensure the strength and durability of the overall structure of the positioner.
[0035] During operation, first adjust the gripper 10 to a suitable position according to the size of the workpiece 6, clamp the workpiece 6, and the workpiece 6 can be fixed on the disk body 8. Then, open the two hydraulic cylinders 2, and the piston rod 5 of the hydraulic cylinder 2 extends, thereby driving the flip arm 4 to rotate, so that the workpiece 6 on the disk body 8 rotates. After the workpiece 6 rotates to the appropriate position, the workpiece 6 can be assembled or processed.
[0036] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention. In the description of the present invention, unless otherwise specified and limited, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a mechanical connection or an electrical connection, or it can be the internal communication of two elements, it can be a direct connection, or it can be an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to the specific circumstances.
[0037] Obviously, the above embodiments are merely examples for clear explanation and are not limitations on the implementation methods. For ordinary technicians in the field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to enumerate all the implementation methods here, and the obvious changes or modifications derived therefrom are still within the scope of protection of the present invention.
Claims
1. A rotary tilting hydraulic positioner, characterized in that: The invention comprises a base (1), wherein the middle part of the base (1) is hollow, and two tilted hydraulic cylinders (2) are arranged in the base (1), the two hydraulic cylinders (2) are arranged in parallel and side by side, and a connecting valve is provided between the two hydraulic cylinders (2); protrusions (3) are fixedly provided at both ends of the base (1) away from the hydraulic cylinder (2), and a flip arm (4) is provided between the protrusions (3); the flip arm (4) is hinged to the protrusion (3), and the flip arm (4) and the protrusion (3) are rotationally matched, and the flip arm (4) is connected to the piston rod (5) of the hydraulic cylinder (2); and a rotation drive structure for clamping a workpiece (6) is provided on the side of the flip arm (4) away from the hydraulic cylinder (2).
2. A rotary tilting hydraulic positioner according to claim 1, characterized in that: The rotary drive structure comprises a slewing bearing (7) and a disc (8), wherein the slewing bearing (7) is located between the flip arm (4) and the disc (8), and three slide rails (9) extending from the periphery of the disc (8) to the center are evenly arranged on one end of the disc (8) away from the slewing bearing (7), and a gripper (10) is slidably connected to the slide rail (9).
3. A rotary tilting hydraulic positioner according to claim 1, characterized in that: The end of the piston rod (5) is fixedly connected with a circular ring (11), and a positioning column is provided at a corresponding position of the flip arm (4). The circular ring (11) is sleeved on the positioning column, so that the flip arm (4) is connected to the hydraulic cylinder (2).
4. A rotary tilting hydraulic positioner according to claim 2, characterized in that: A horizontally arranged fixing plate (12) is provided on one side of the base (1) close to the flip arm (4), pillars (13) are provided on both sides of the fixing plate (12), the distance between the two pillars (13) is slightly larger than the diameter of the disc body (8), a safety belt (14) is provided between the pillars (13), and two groups of pillars (13) are provided.
5. A rotary tilting hydraulic positioner according to claim 4, characterized in that: Anchor bolts (15) are provided around the base (1), the fixing plate (12) and the pillar (13), so that the base (1), the fixing plate (12) and the pillar (13) are fixedly connected to the ground.
6. The rotary tilting hydraulic positioner according to claim 4, characterized in that: The base (1), the fixing plate (12), the support (13) and the turning arm (4) are all formed by welding Q355 steel.