Automatic collecting device for forklift cutting residues
Through the combination of electromagnetic collection and vibration mechanism, the automatic collection of cutting residues for forklift components is realized, solving the problems of manual cleaning difficulty and cutting error, and improving production efficiency and environmental quality.
Patent Information
- Application Number
- CN202422440341.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-10
AI Technical Summary
In the prior art, the collection of cutting residues for forklift parts mainly relies on manual cleaning, which leads to high difficulty in cleaning, easy cutting errors and poor working environment.
An electromagnetic collection mechanism is used to generate strong magnetic force to adsorb residues during the cutting process. After the cutting is completed, the residues are vibrating and falling off into the collection container through the vibration mechanism to achieve automatic collection.
Improves production efficiency and working environment quality, reduces manual intervention, and ensures cutting accuracy and environmental cleanliness.
Smart Images
Figure CN223277645U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cutting residue collection devices, in particular to an automatic collection device for cutting residues of a forklift. Background Art
[0002] A forklift is a wheeled transport vehicle used for loading, unloading, stacking, and short-distance transportation of palletized cargo. Its structural characteristics and performance are characterized by technical parameters such as rated lifting capacity, load center distance, and mast inclination. Forklift components primarily include engine parts, chassis parts, transmission parts, cooling system parts, electrical components, and various accessories. Processing forklift components requires cutting. Cutting involves the use of tools, such as machine tools or flames, to separate objects under pressure or high temperature. Cutting forklift components produces scrap. Currently, scrap collection during the cutting process primarily involves manual cleaning of the cutting table. However, the uneven surface of the cutting table allows scrap to fall into the grooves, making cleaning more difficult and prone to incomplete cleaning. This scrap can easily cause cutting errors during subsequent cutting processes, failing to meet user requirements. Utility Model Content
[0003] In response to the shortcomings of the existing technology, the utility model provides an automatic collection device for forklift cutting waste. During the cutting process, the electromagnetic collection mechanism is energized to generate strong magnetic force, which adsorbs the waste generated by cutting to its surface. After the cutting is completed, the electromagnetic collection mechanism is powered off and the vibration mechanism is started at the same time. The adsorbed waste is vibrated off into the collection container below through high-frequency vibration, thereby solving the problems in the above background.
[0004] To achieve the above objectives, the utility model is implemented through the following technical solutions: an automatic collection device for forklift cutting waste, including a workbench, a cutting device is arranged on the workbench, a waste collection device is arranged below the cutting device, the waste collection device includes a vibration mechanism arranged below the cutting device, and an electromagnetic collection mechanism is arranged on the vibration mechanism. When the electromagnetic collection mechanism is energized, a strong magnetic force is generated so that the waste cut by the cutting device is adsorbed onto the electromagnetic collection mechanism. After the electromagnetic collection mechanism is powered off, the waste adsorbed on it is vibrated and collected through the vibration mechanism.
[0005] Preferably, the electromagnetic collecting mechanism comprises a collecting frame arranged below the cutting device, a plurality of electromagnets are arranged in parallel inside the collecting frame, and both ends of all the electromagnets are provided with connection terminals.
[0006] Preferably, the electromagnetic collecting mechanism comprises a collecting frame arranged below the cutting device, the collecting frame is provided with an electromagnet around the inner wall, and both ends of the electromagnet are provided with connection terminals.
[0007] Preferably, the vibration mechanism includes a fixed seat arranged below the collection frame, a vibration platform is provided on the fixed seat, a first spring member and a second spring member are provided between the vibration platform and the fixed seat, and a driving mechanism is provided between the first spring member and the second spring member.
[0008] Preferably, the driving mechanism includes an eccentric motor arranged on one side of the fixed seat, and a bearing seat is arranged on the other side of the fixed seat. The output end of the eccentric motor is fixedly connected to a rotating vibration shaft, and the rotating vibration shaft passes through the bottom of the vibration platform and is connected to the bearing seat.
[0009] Preferably, the top of the vibration platform is provided with a storage groove that matches the bottom of the collection frame.
[0010] Preferably, a pull-out collection box is provided on one side of the collection frame, and a handle is provided on the outside of the collection box.
[0011] Preferably, a battery is provided on the collection frame, and the battery is electrically connected to the electromagnet.
[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention proposes an automatic collection device for forklift cutting residues. During the cutting process, the electromagnetic collecting mechanism is energized to generate strong magnetic force, which adsorbs the residues generated by cutting to its surface. After the cutting is completed, the electromagnetic collecting mechanism is powered off and the vibration mechanism is started at the same time. The adsorbed residues are vibrated off into the collection container below through high-frequency vibration, thereby realizing the automatic collection and processing of cutting residues, greatly improving production efficiency and working environment quality.
[0013] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 Schematic diagram of the three-dimensional structure of the automatic collection device for forklift cutting waste Figure 1 .
[0015] Figure 2 Schematic diagram of the three-dimensional structure of the automatic collection device for forklift cutting waste Figure 2 .
[0016] Figure 3 This is a schematic diagram of the three-dimensional structure of the scrap collection device of the automatic collection device for forklift cutting scraps.
[0017] Figure 4 This is a three-dimensional structural exploded view of the scrap collection device for the automatic collection of scrap cut by a forklift.
[0018] Figure 5 Cross-sectional view of the scrap collection device for the automatic collection of scrap cutting material for forklifts.
[0019] In the figure: 1. workbench; 2. cutting equipment; 3. waste material collection device; 4. vibration mechanism; 41. fixing seat; 42. vibration platform; 43. first spring member; 44. second spring member; 45. driving mechanism; 451. eccentric motor; 452. bearing seat; 453. rotating vibration shaft; 5. electromagnetic collection mechanism; 51. collection frame; 52. electromagnet; 6. collection box; 7. handle; 8. battery. DETAILED DESCRIPTION
[0020] The following is a detailed description of the embodiments of the present invention in conjunction with the accompanying drawings and examples. The following examples are intended to illustrate the present invention but are not intended to limit the scope of the present invention. All other embodiments obtained by persons of ordinary skill in the art without creative effort are intended to fall within the scope of protection of the present invention.
[0021] Combine Figure 1 、 Figure 2 and Figure 3As shown, the automatic collection device for forklift cutting scraps includes a workbench 1, on which a cutting device 2 is mounted, and a scrap collection device 3 is located below the cutting device 2. The scrap collection device 3 includes a vibrating mechanism 4 located below the cutting device 2, and an electromagnetic collection mechanism 5 mounted on the vibrating mechanism 4. When the electromagnetic collection mechanism 5 is powered on, it generates a strong magnetic force that attracts the scraps cut by the cutting device 2 to the electromagnetic collection mechanism 5. When the electromagnetic collection mechanism 5 is powered off, the vibrating mechanism 4 vibrates and collects the scraps. Specifically, the automatic collection device for forklift cutting scraps, as an efficient and automated industrial auxiliary device, optimizes production processes, reduces manual intervention, and improves the cleanliness and safety of the work environment. The workbench 1 is designed to withstand the vibration and impact forces generated during the cutting process. The cutting device 2 is the core component of the device and typically includes a high-precision motor-driven cutting blade or laser cutting head. These devices precisely cut the material placed on the workbench according to preset programs or operator instructions. The cutting device is equipped with an intelligent control system that monitors cutting progress in real time, adjusts cutting parameters, and automatically stops when necessary to prevent accidents. The cutting equipment also features dust- and splash-proof designs to minimize environmental pollution from dust and debris generated during the cutting process. The vibration mechanism 4, located beneath the cutting equipment, is a key component of the scrap collection device 3. This mechanism utilizes a high-efficiency vibration motor or mechanical vibration device, generating high-frequency vibrations to break the adhesion between the scrap and the electromagnetic collection mechanism 5, promoting rapid removal of the scrap. The design of the vibration mechanism 4 takes into account parameters such as amplitude, frequency, and vibration direction to ensure optimal scrap separation without compromising the stability of the cutting equipment. The electromagnetic collection mechanism 5 is the core innovation of the scrap collection device 3. When energized, these electromagnets generate a strong magnetic field, firmly adsorbing metal scrap (such as iron and aluminum filings) generated during the cutting process to the surface. The design of the electromagnetic collection mechanism 5 takes into account factors such as magnetic field distribution, adsorption force, and adsorption area to ensure efficient and comprehensive collection of cut scrap. The material to be cut is placed on the workbench 1 and secured with a clamp or positioning device. The cutting equipment 2 is activated, and the material is precisely cut according to the preset program or operating instructions. During the cutting process, the electromagnetic collection mechanism 5 is powered on to generate a strong magnetic force, attracting the remaining material to its surface. After cutting is complete, the electromagnetic collection mechanism 5 is de-energized, and the vibration mechanism 4 is activated, vibrating the remaining material through high-frequency vibrations and dislodging it into a collection container below. Regularly clean the collection container of remaining material and perform necessary inspections and maintenance on the device to ensure long-term stable operation. This automatic collection device for forklift-mounted cutting material automates the collection and processing of cutting material, significantly improving production efficiency and the quality of the working environment.
[0022] Combine Figure 3 、 Figure 4 and Figure 5As shown, the electromagnetic collection mechanism 5 comprises a collection frame 51 positioned below the cutting device 2. Several electromagnets 52 are arranged in parallel within the collection frame 51, each with terminals at both ends. Specifically, the electromagnetic collection mechanism 5 significantly improves the efficiency and convenience of waste material collection. Located directly below the cutting device 2, the electromagnetic collection mechanism 5 forms a "magnetic field trap" that instantly captures cut waste. By combining electromagnetic principles with mechanical structural design, it achieves automatic adsorption and collection of metal waste. The collection frame 51 serves as the foundation for the entire electromagnetic collection mechanism and is constructed from corrosion-resistant, lightweight, and durable materials such as stainless steel or aluminum alloy. Its shape and dimensions are carefully designed based on the specific specifications of the cutting device and the distribution of waste material to ensure maximum coverage of the cutting area while facilitating subsequent waste material cleaning and collection frame maintenance. The internal structure of the collection frame 51 is meticulously designed to ensure even distribution and efficient operation of the electromagnets 52. Partitions or guide plates are also incorporated within the collection frame 51 to optimize airflow and the flow path of waste material, minimizing accumulation and blockage during the collection process. Several electromagnets 52 are arranged in parallel within the collection frame 51 and are the core components of the electromagnetic collection mechanism 5. Each electromagnet 52 consists of a coil and an iron core. When the coil is energized, the iron core generates a strong magnetic field, thereby attracting the metal scrap. All electromagnets 52 are equipped with terminals at both ends, which connect them to an external power source and control circuit. The terminals are made of high-quality materials to ensure excellent conductivity and durability. They are also protected to prevent malfunctions caused by vibration, corrosion, or short circuits. During operation, the control system controls the power supply of the electromagnets 52 in real time based on the operating status of the cutting equipment and the amount of scrap generated. When the cutting equipment 2 begins operation, the electromagnets 52 are energized to generate a magnetic field, which quickly attracts the metal scrap generated during the cutting process. When cutting is complete or scrap removal is required, the electromagnets 52 are de-energized, the magnetic field disappears, and the scrap easily falls into the collection container below due to the vibration mechanism 4. The electromagnetic collecting mechanism 5 not only realizes the efficient collection of metal waste, but also greatly simplifies the cleaning work, thereby improving production efficiency and the quality of the working environment.
[0023] Combine Figure 2 、 Figure 3 、 Figure 4 and Figure 5As shown, the electromagnetic collection mechanism 5 comprises a collection frame 51 positioned below the cutting device 2. Electromagnets 52 are arranged around the inner wall of the collection frame 51, with terminals at each end. Specifically, the collection frame 51, serving as the main framework of the electromagnetic collection mechanism 5, is designed with practicality, durability, and ease of maintenance in mind. Made of high-strength, corrosion-resistant materials such as stainless steel or special alloys, the collection frame 51 ensures optimal operation even in harsh industrial environments. A unique feature of the collection frame 51 is the electromagnets 52 arranged around its inner wall. This creates a strong magnetic field covering the entire collection area, ensuring that scrap material is quickly and effectively captured regardless of the direction it falls. The electromagnets 52 are the core component of the electromagnetic collection mechanism 5 and are evenly distributed around the inner wall of the collection frame 51. Each electromagnet 52 is constructed from high-quality coils and magnetic materials to generate a stable and powerful magnetic field when energized. To facilitate connection to an external power source and control system, each electromagnet 52 is equipped with terminals at both ends. These terminals utilize a standardized design for easy installation and maintenance. They also feature anti-loosening, dustproof, and waterproof features to ensure the stability and reliability of the electrical connection. During operation, the control system intelligently controls the power on and off of electromagnet 52 based on the operating status of the cutting equipment and the amount of scrap generated. When the cutting equipment begins operating, electromagnet 52 is energized to generate a magnetic field, firmly adsorbing the metal scraps generated during the cutting process to the inner wall of the collection frame 51. When cutting is complete or scraps need to be cleaned, electromagnet 52 is de-energized, losing its magnetism, and the scraps are easily dropped into the collection container below by the vibration mechanism 4.
[0024] Combine Figure 2 、 Figure 3 、 Figure 4 and Figure 5 As shown, the vibration mechanism 4 includes a fixed base 41 arranged below the collection frame 51, a vibration platform 42 is arranged on the fixed base 41, a first spring member 43 and a second spring member 44 are arranged between the vibration platform 42 and the fixed base 41, and a driving mechanism 45 is arranged between the first spring member 43 and the second spring member 44. Figure 2 、 Figure 3 、 Figure 4 and Figure 5 As shown, the driving mechanism 45 includes an eccentric motor 451 arranged on one side of the fixed seat 41, and a bearing seat 452 is arranged on the other side of the fixed seat 41. The output end of the eccentric motor 451 is fixedly connected to a rotating vibration shaft 453, which passes through the bottom of the vibration platform 42 and is connected to the bearing seat 452. Figure 2 、 Figure 3 、 Figure 4 and Figure 5As shown, the top of the vibration platform 42 is provided with a storage groove that matches the bottom of the collection frame 51. Specifically, the vibration mechanism 4 can effectively promote the vibration shedding and collection of the residual materials. The vibration mechanism 4 is installed below the collection frame 51, and generates high-frequency vibration to break the adhesion between the residual materials adsorbed on the electromagnetic collection mechanism 5 and the collection frame 51, thereby achieving rapid shedding and collection of the residual materials. The fixed seat 41 is installed on the workbench 1 or other fixed position. The fixed seat 41 is made of high-strength, corrosion-resistant materials to ensure stable support performance during the vibration process. The top of the vibration platform 42 is provided with a storage groove that perfectly matches the bottom of the collection frame 51 to ensure that the collection frame 51 can be stably placed and evenly stressed during the vibration process. The edge of the storage groove is also provided with a sealing gasket or buffer material to reduce noise and wear during vibration. The first spring member 43 and the second spring member 44 are respectively arranged at different positions between the vibration platform 42 and the fixed seat 41, and they together constitute the elastic element of the vibration system. These spring members are made of highly elastic, fatigue-resistant materials and can effectively absorb and release energy during vibration, ensuring that the vibration platform 42 can vibrate at a stable frequency and amplitude. At the same time, different configurations of the first spring member 43 and the second spring member 44 (such as parallel, series, or special angle arrangements) can also adjust the natural frequency and damping characteristics of the vibration system to adapt to different scrap characteristics and collection requirements. The drive mechanism 45 is the power source of the vibration mechanism 4, responsible for generating and transmitting vibration energy. The eccentric motor 451 is mounted on one side of the fixed base 41, and its output end is equipped with an eccentric block. When the eccentric motor 451 is started, the eccentric block generates centrifugal force as the motor rotates, thereby driving the entire vibration system to vibrate. The selection of the eccentric motor 451 takes into account factors such as power, speed, and vibration characteristics to ensure that it can meet the vibration requirements under different operating conditions. The bearing seat 452 is located on the other side of the fixed base 41 to support the rotating vibration shaft 453 and reduce friction and wear during its rotation. The design of the bearing seat 452 takes into account the needs of easy disassembly and maintenance, so that it can be repaired or replaced when necessary. The rotating vibration shaft 453 extends through the bottom of the vibration platform 42 and is connected to the output of the eccentric motor 451 and the bearing seat 452. Driven by the eccentric motor 451, the rotating vibration shaft 453 rotates, which is converted into reciprocating vibrations of the vibration platform 42 by the eccentric block on it. The vibration mechanism 4, through its sophisticated design and high-performance components, achieves efficient vibrational removal and collection of the residual material adsorbed by the electromagnetic collection mechanism 5.
[0025] Combine Figure 2 、 Figure 3 、 Figure 4 and Figure 5 As shown, a pull-out collection box 6 is provided on one side of the collection frame 51, and a handle 7 is provided on the outside of the collection box 6. Figure 2 、 Figure 3、 Figure 4 and Figure 5 As shown, the collection frame 51 is equipped with a battery 8, which is electrically connected to the electromagnet 52. Specifically, the collection frame 51 not only bears the heavy task of absorbing metal waste, but also improves operational convenience and collection efficiency. The collection frame 51 can withstand the strong suction force generated by the electromagnet 52 when absorbing the waste, while ensuring stable vibration under the action of the vibration mechanism 4, promoting the shedding of the waste. On one side of the collection frame 51, a retractable collection box 6 is provided. This greatly facilitates the collection and processing of waste materials. The collection box 6 is typically made of lightweight and strong materials, such as stainless steel or high-strength plastic, to ensure its durability and load-bearing capacity. The collection box 6 uses a pull-out mechanism such as a slide rail or roller, allowing the user to easily pull it out of the collection frame 51 without the effort of moving the entire collection device. This not only improves work efficiency but also reduces the physical burden on the operator. To facilitate the user's handling and movement of the collection box 6, a handle 7 is also provided on the outside of the collection box 6. The user can easily pull the collection box 6 out of the collection frame 51 and carry it to the designated location with just a light lift. To ensure the independence and portability of the electromagnetic collection mechanism 5, the collection frame 51 is also integrated with a battery 8 as a power supply. The battery 8 is electrically connected to the electromagnet 52 to provide it with stable power support. The design of the collection frame 51 and its related components - the collection box 6, handle 7 and battery 8 - not only improves the overall performance and ease of operation of the electromagnetic collection mechanism 5, but also provides users with a more efficient, safe and environmentally friendly waste collection experience.
[0026] The above are only preferred specific implementation methods of the present invention, but the protection scope of the present invention is not limited to them. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention within the technical scope disclosed by the present invention, and they should be covered by the protection scope of the present invention.
Claims
1. An automatic collection device for forklift cutting waste, comprising a workbench (1), a cutting device (2) provided on the workbench (1), and a waste collection device (3) provided below the cutting device (2), characterized in that: The waste material collecting device (3) comprises a vibration mechanism (4) arranged below the cutting device (2), and an electromagnetic collecting mechanism (5) is arranged on the vibration mechanism (4). When the electromagnetic collecting mechanism (5) is powered on, a strong magnetic force is generated so that the waste material cut by the cutting device (2) is adsorbed onto the electromagnetic collecting mechanism (5). When the electromagnetic collecting mechanism (5) is powered off, the waste material adsorbed thereon is vibrated and collected by the vibration mechanism (4).
2. The automatic collection device for forklift cutting waste according to claim 1 is characterized in that: The electromagnetic collecting mechanism (5) comprises a collecting frame (51) arranged below the cutting device (2), a plurality of electromagnets (52) are arranged in parallel inside the collecting frame (51), and both ends of all the electromagnets (52) are provided with connection terminals.
3. The automatic collection device for forklift cutting waste according to claim 1 is characterized in that: The electromagnetic collecting mechanism (5) comprises a collecting frame (51) arranged below the cutting device (2); an electromagnet (52) is arranged around the inner wall of the collecting frame (51); and connection terminals are arranged at both ends of the electromagnet (52).
4. The automatic collection device for forklift cutting residues according to any one of claims 1 to 3, characterized in that: The vibration mechanism (4) comprises a fixed seat (41) arranged below the collection frame (51); a vibration platform (42) is arranged on the fixed seat (41); a first spring member (43) and a second spring member (44) are arranged between the vibration platform (42) and the fixed seat (41); and a driving mechanism (45) is arranged between the first spring member (43) and the second spring member (44).
5. The automatic collection device for forklift cutting residues according to claim 4 is characterized in that: The driving mechanism (45) includes an eccentric motor (451) arranged on one side of the fixed seat (41), a bearing seat (452) being arranged on the other side of the fixed seat (41), an output end of the eccentric motor (451) being fixedly connected to a rotating vibration shaft (453), and the rotating vibration shaft (453) passes through the bottom of the vibration platform (42) and is in communication with the bearing seat (452).
6. The automatic collection device for forklift cutting residues according to claim 5, characterized in that: The top of the vibration platform (42) is provided with a placement groove that matches the bottom of the collection frame (51).
7. The automatic collection device for forklift cutting waste according to claim 6, characterized in that: A pull-out collection box (6) is provided on one side of the collection frame (51), and a handle (7) is provided on the outside of the collection box (6).
8. The automatic collection device for forklift cutting waste according to claim 7, characterized in that: A storage battery (8) is provided on the collection frame (51), and the storage battery (8) is electrically connected to the electromagnet (52).