Processing equipment capable of improving strength of high-wear-resistance color film

Through the combined design of pulleys, belts, racks and half gears, combined with hot pressing rollers and air-cooling machines, the problem of uneven compaction of color films is solved, and the uniform compaction and precise cutting of high wear-resistant color films are achieved, which improves the overall performance of color films.

CN223278048UActive Publication Date: 2025-08-29GUANGDONG LEARY NEW MATERIAL TECHNOLOGY CO LTD +1
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Patent Information

Application Number
CN202422430836.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-08-29
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

Existing color film production equipment is prone to uneven pressure during compaction, resulting in overpressure deformation or insufficient compaction in part of the color film, affecting the overall quality and performance.

Method used

The pulley and belt system are used to drive the plate movement, combined with the design of meshing between the rack and the half gear, to ensure uniform compaction of the color film, and temperature and cooling are controlled through the hot pressing drum machine and the air-cooler, and finally, precise cutting is performed with a cutting knife.

Benefits of technology

The uniform compaction and efficient cutting of the color film are achieved, the wear resistance and overall quality of the color film are improved, and labor intensity is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wear-resistant color film processing, and discloses processing equipment capable of improving the strength of a wear-resistant color film, which comprises a processing equipment body, a multi-layer material inlet is formed in the front side of the processing equipment body, and one end, far away from the front side of the processing equipment body, of the multi-layer material inlet is communicated with a collection channel; a connecting plate is fixedly connected to the interior of the machining equipment body and located above the collecting channel, a plurality of belt wheels are fixedly connected to the outer side of the connecting plate, a second motor is fixedly connected to the inner side wall of the machining equipment body, one belt wheel is fixedly connected to the output end of the second motor, and the other belt wheel is fixedly connected to the output end of the second motor. The peripheries of the belt wheels are sleeved with a belt. According to the color film pressing device, the second motor is arranged, then the second motor drives the belt to rotate, the belt drives the telescopic plate and the pressing plate to move while rotating, a color film in the processing equipment can be conveniently compacted, and the color film can be better processed.
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Description

Technical Field

[0001] The utility model relates to the technical field of wear-resistant color film processing, in particular to processing equipment capable of improving the strength of high-wear-resistant color films. Background Art

[0002] Color films are widely used in modern technology. With the continuous development of electronic devices, the demand for color films is growing. Traditional color films lack strength and wear resistance. In the display field, color films must offer high resolution, high color saturation, and good light transmittance, while also being able to withstand frequent touch and friction. In the decorative field, color films must offer a wide range of colors and patterns and be adaptable to diverse environmental conditions. Currently, technologies to improve the strength of color films are under continuous exploration to meet the demand for high-performance color films across various industries and promote the development of related industries.

[0003] In the process of color film production, traditional color film production technology often focuses on color presentation and pattern printing. When improving the strength of existing color films, a multi-layer composite process is usually adopted to combine materials with different properties. After compaction and fixation, the multiple layers cooperate with each other to form a color film with excellent comprehensive performance. However, during the compaction process, the existing equipment and processes are prone to uneven pressure, resulting in over-pressure deformation in some areas of the color film, while other areas are not compacted enough, affecting the overall quality and performance. Utility Model Content

[0004] In order to make up for the above deficiencies, the present invention provides a processing device capable of improving the strength of high-wear-resistant color films, aiming to improve the problem in the prior art that the color films cannot be effectively compacted.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] The transmission mechanism that this invention relates to is that the transmission mechanism that this invention relates to is that the transmission mechanism that this invention relates to is that the transmission mechanism that this invention relates to is that the transmission mechanism that this invention relates to is that the transmission mechanism that this invention relates to is that the transmission mechanism that this invention relates to is that the transmission mechanism that this invention relates to is that the transmission mechanism that this invention relates to is that the transmission mechanism that this invention relates to is that the transmission mechanism that this invention relates to is that the transmission mechanism that this invention relates to is that the transmission mechanism that this invention relates to is that

[0007] As a further description of the above technical solution:

[0008] The connecting assembly includes a second spring and a fixed plate, wherein the fixed plate is fixedly connected to the middle of the telescopic plate, and two second springs are provided, and the second springs are respectively fixedly connected to both sides of the fixed plate;

[0009] As a further description of the above technical solution:

[0010] An auxiliary roller is rotatably connected between the inclined surfaces of the multi-layer material inlet, a motor 1 is fixedly connected to both ends of the inner wall of the processing equipment body, and the auxiliary roller is fixedly connected to the output end of the motor 1;

[0011] As a further description of the above technical solution:

[0012] The outer side of the collecting channel is fixedly connected with a hot pressing roller machine for processing the color film;

[0013] As a further description of the above technical solution:

[0014] The bottom of the collecting channel is fixedly connected to an air cooler, the top of the collecting channel is provided with a wind dispersing hole, the outside of the collecting channel is fixedly connected to a suction fan, the suction fan is located above the air cooler, and the top of the suction fan is fixedly connected to an air outlet pipe;

[0015] As a further description of the above technical solution:

[0016] The outer side of the collecting channel is fixedly connected to a bracket, and racks are slidably connected to the outer ends of the bracket, and a sliding plate is fixedly connected between the racks. The inner wall of the processing equipment body is fixedly connected to motor three, and the output end of the motor three is fixedly connected to a rotating rod, and the end of the rotating rod away from the motor three is fixedly connected to a half gear, and the half gear and the rack are meshed with each other. A plurality of cylinders are fixedly connected to the bottom of the sliding plate, and some of the cylinders are connected to the bracket. A plurality of springs are fixedly connected to the bottom of the sliding plate, and the other ends of some of the springs are fixedly connected to the top of the bracket. A set of the springs is arranged on the outer circumference of the cylinder, and a cutter is fixedly connected to the bottom of some of the cylinders;

[0017] As a further description of the above technical solution:

[0018] The bottom of the processing equipment body is fixedly connected with a support base for supporting the equipment;

[0019] As a further description of the above technical solution:

[0020] The outer side of the processing equipment body is fixedly connected with a controller for controlling the operation of the equipment.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the present invention, by setting a pulley and a belt, the motor 2 drives the motor to operate while the motor 2 is in operation. When the belt rotates, the connecting block will be driven to move. When the connecting block moves, the color film raw material in the collection channel is pressed by the pressure plate, so that it can be processed more stably.

[0023] 2. In the present invention, by setting a rack and a half gear, when the motor three drives the half gear to rotate, the rack will also move due to the mutual meshing of the half gear and the rack. Since the other side of the half gear is not meshed with the rack, the rack will begin to reset under the action of the spring one, so that the rack drives the cutter to move up and down while moving, so that it can better separate the processed color film, which is beneficial to the subsequent packaging. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a three-dimensional schematic diagram of the processing equipment for improving the strength of the high-wear-resistant color film proposed by the present invention;

[0025] Figure 2 This is a schematic diagram of the structure of the collecting channel of the processing equipment for improving the strength of the high wear-resistant color film proposed by the present invention;

[0026] Figure 3 This is a schematic structural diagram of the connecting plate of the processing equipment for improving the strength of the high wear-resistant color film proposed by the present invention;

[0027] Figure 4 This is a schematic structural diagram of a support for a processing device for improving the strength of a high-wear-resistant color film proposed in the present invention;

[0028] Figure 5 for Figure 3 Enlarged view of point A in the middle.

[0029] Legend:

[0030] 1. Processing equipment body; 2. Multi-layer material inlet; 3. Support seat; 4. Controller; 5. Exhaust pipe; 6. Motor 1; 7. Auxiliary roller; 8. Collecting channel; 9. Connecting plate; 10. Motor 2; 11. Hot pressing roller machine; 12. Air cooling machine; 13. Air vent; 14. Suction fan; 15. Pulley; 16. Belt; 17. Connecting block; 18. Pressing plate; 19. Sliding plate; 20. Rack; 21. Half gear; 22. Motor 3; 23. Rotating rod; 24. Spring 1; 25. Cylinder; 26. Cutter; 27. Bracket; 28. Telescopic plate; 29. ​​Movable plate; 30. Button rod; 31. Extrusion block; 32. Snap-on block; 33. Spring 2; 34. Fixed plate; 35. Slot. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Reference Figure 1 , Figure 3 and Figure 5, the utility model provides an embodiment: a processing device with improved strength of high wear-resistant color film, including a processing device body 1, which is used to improve the strength of the color film, and a multi-layer material inlet 2 is opened on the front side of the processing device body 1. Materials with different properties are put into the processing device body 1 through the multi-layer inlet, so that multiple materials are combined together to improve the wear resistance and weather resistance of the color film, etc. The multi-layer material inlet 2 is connected to a collection channel 8 at one end away from the front side of the processing device body 1, which is used to make three groups of color films intersect, and the interior of the processing device body 1 is fixedly connected to a connecting plate 9 for connecting the remaining structures. A slide groove is opened on the outer surface of the connecting plate 9. The connecting plate 9 is located above the collection channel 8. A plurality of pulleys 15 are fixedly connected to the outer side of the connecting plate 9 for driving the remaining structures to rotate. The inner side wall of the processing device body 1 is fixedly connected to a second motor 10 for driving, and one of the pulleys 15 is fixedly connected to the output end of the second motor 10 to facilitate the rotation of the pulley 15. The outer periphery of the plurality of pulleys 15 is provided with a belt 16. The material of 16 should be harder. The outer side of the bottom end of the belt 16 is fixedly connected with a connecting block 17. The connecting block 17 slides in the chute opened in the connecting plate 9 to assist the movement of the connecting block. The bottom of the connecting block 17 is fixedly connected with a telescopic plate 28 for convenient height adjustment. The inner sliding connection of the telescopic plate 28 is connected with a movable plate 29. The size of the movable plate 29 is smaller than that of the telescopic plate 28. The bottom of the movable plate 29 is fixedly connected with a pressing plate 18 for compacting the color film. The interior of the movable plate 29 is provided with a card slot 35. The card slot 35 is provided with multiple, the middle part of the telescopic plate 28 is slidably connected with a button rod 30, the outer surface of one end of the button rod 30 is wrapped with sponge for easy pressing, one end of the button rod 30 is fixedly connected with an extrusion block 31, the size of the extrusion block 31 is slightly larger than the size of the card slot 35, the outer side of the extrusion block 31 is fixedly connected with a card block 32, the size of the card block 32 is slightly smaller than the size of the card slot 35, the card block 32 is slidably connected in the card slot 35, and one end of the extrusion block 31 is installed with a connecting component for driving the button rod 30 to move.

[0033] The connecting assembly includes a second spring 33 and a fixing plate 34. The second spring 33 should be selected with good elasticity. The fixing plate 34 is fixedly connected to the middle of the telescopic plate 28 to fix the second spring 33 and prevent the second spring 33 from deflecting. There are two second springs 33, which are fixedly connected to both sides of the fixing plate 34 respectively.

[0034] Reference Figure 1 and Figure 2An auxiliary roller 7 is rotatably connected between the inclined surfaces of the multi-layer material inlet 2. The outer surface of the auxiliary roller 7 is relatively rough, facilitating the movement of the color film. A motor 6 is fixedly connected to both ends of the inner wall of the processing equipment body 1 to drive the auxiliary roller 7 to rotate. The auxiliary roller 7 is fixedly connected to the output end of the motor 6. A hot pressing roller 11 is fixedly connected to the outside of the collecting channel 8 for processing the color film. An air cooler 12 is fixedly connected to the bottom of the collecting channel 8. Air dispersion holes 13 are provided at the top of the collecting channel 8. A suction fan 14 is fixedly connected to the outside of the collecting channel 8. After the air cooler 12 blows out cold air, it cools the color film through the air dispersion holes 13, accelerating its formation. The suction fan 14 is located above the air cooler 12. The top of the suction fan 14 is fixedly connected to the air outlet pipe 5. When activated, the suction fan 14 absorbs the heat from the color film and forms a convection current with the air cooler 12 at the bottom, allowing the cold air to flow from the bottom of the formed color film to the top, cooling the surface of the color film and achieving a rapid cooling effect. The bottom of the processing equipment body 1 is fixedly connected to a support base 3 for supporting the equipment. The outside of the processing equipment body 1 is fixedly connected to a controller 4 for controlling the operation of the equipment. The controller 4 controls the operation of the entire equipment.

[0035] Reference Figure 2 and Figure 4 , the outer side of the collecting channel 8 is fixedly connected with a bracket 27 for support, the outer ends of the bracket 27 are slidably connected with racks 20, and a sliding plate 19 is fixedly connected between the racks 20 for compressing the remaining structures. The inner wall of the processing equipment body 1 is fixedly connected with a motor three 22 for driving, and the output end of the motor three 22 is fixedly connected with a rotating rod 23 for driving the remaining structures to rotate. The end of the rotating rod 23 away from the motor three 22 is fixedly connected with a half gear 21. The half gear 21 is a gear that is missing half, and the half gear 21 and the rack 20 are mutually Engagement, the bottom of the sliding plate 19 is fixedly connected to a plurality of cylinders 25, and the sliding plate 19 will drive the cylinder 25 to move when it moves. Several cylinders 25 are connected to the bracket 27, and the bottom of the sliding plate 19 is fixedly connected to a plurality of springs 24. The spring 24 should be selected with good elasticity. The other end of the plurality of springs 24 is fixedly connected to the top of the bracket 27, and the spring 24 is sleeved on the outer circumference of the cylinder 25. The bottom of the plurality of cylinders 25 is fixedly connected to a cutter 26. The bottom end of the cutter 26 is sharper, which is convenient for cutting the formed color film.

[0036] Working principle: First, materials with different properties such as wear resistance are introduced into the processing equipment body 1 through the multi-layer material inlet 2. After multiple raw materials enter, the motor 1 6 starts and drives the auxiliary roller 7 to rotate, so that the auxiliary raw materials can better enter the collecting channel 8. Then, when the color film enters the collecting channel 8, the materials with different properties are superimposed together, and the motor 2 10 starts and drives the pulley 15 to rotate. When the pulley 15 rotates, the belt 16 starts to rotate together, and then the belt 16 drives the connecting block 17 and the pressure plate 18 to move. The connecting block 17 will move on the slide groove opened on the outer surface of the connecting plate 9, and the movable plate 29 is moved by pressing the button rod 30. After moving the movable plate 29 to the required height, release the button rod 30, so that the card block 32 inside the telescopic plate 28 is fixed to the card slot 35, which is convenient for adjusting the height according to different color films, solving the problems of uneven compaction and insufficient compaction of the color film.

[0037] Secondly, after the raw materials are formed by the hot pressing roller machine 11 and the air cooling machine 12, the various raw materials are fully solidified by the appropriate temperature to achieve the best strength and hardness. The motor three 22 drives the rotating rod 23 to rotate. Since the half gear 21 is fixed on the rotating rod 23, the half gear 21 will rotate with the rotating rod 23. At the same time as the half gear 21 rotates, since the half gear 21 is engaged with the rack 20, the rack 20 starts to move under the drive. When the rack 20 moves, it will compress the spring 1 24 and the cylinder 25. When the cylinder 25 is compressed, it will drive the cutter 26 to descend and cut the color film below, which is convenient for subsequent collection and packaging. Since the other side of the half gear 21 is not engaged with the rack 20, when the half gear 21 is no longer in contact with the rack 20, the rack 20 will be reset under the action of the spring 1 24, thereby enabling the cutter 26 to automatically cut, reducing labor intensity.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A processing device for improving the strength of a high-wear-resistant color film, comprising a processing device body (1), characterized in that: The front side of the processing equipment body (1) is provided with a multi-layer material inlet (2), and one end of the multi-layer material inlet (2) away from the front side of the processing equipment body (1) is connected to a collecting channel (8). The interior of the processing equipment body (1) is fixedly connected with a connecting plate (9), and the connecting plate (9) is located above the collecting channel (8). The outer side of the connecting plate (9) is fixedly connected with a plurality of pulleys (15). The inner side wall of the processing equipment body (1) is fixedly connected with a second motor (10), and one of the pulleys (15) is fixedly connected to the output end of the second motor (10). The outer peripheries of the plurality of pulleys (15) are provided with belts (16), and the outer sides of the bottom ends of the belts (16) are fixedly connected. A connecting block (17) is fixedly connected to the bottom of the connecting block (17), a telescopic plate (28) is fixedly connected to the bottom of the telescopic plate (28), a movable plate (29) is slidably connected to the inside of the telescopic plate (28), a pressing plate (18) is fixedly connected to the bottom of the movable plate (29), a card slot (35) is provided inside the movable plate (29), a button rod (30) is slidably connected to the middle of the telescopic plate (28), one end of the button rod (30) is fixedly connected to the extrusion block (31), the outer side of the extrusion block (31) is fixedly connected to the card block (32), the card block (32) is slidably connected in the card slot (35), and a connecting assembly is installed at one end of the extrusion block (31) for driving the button rod (30) to move.

2. The processing equipment for improving the strength of high wear-resistant color film according to claim 1, characterized in that: The connecting assembly includes a second spring (33) and a fixed plate (34), wherein the fixed plate (34) is fixedly connected to the middle of the telescopic plate (28), and two second springs (33) are provided, and the second springs (33) are respectively fixedly connected to both sides of the fixed plate (34).

3. The processing equipment for improving the strength of high wear-resistant color film according to claim 1, characterized in that: An auxiliary roller (7) is rotatably connected between the inclined surfaces of the multi-layer material inlet (2), a motor (6) is fixedly connected to both ends of the inner wall of the processing equipment body (1), and the auxiliary roller (7) is fixedly connected to the output end of the motor (6).

4. The processing equipment for improving the strength of high wear-resistant color film according to claim 1, characterized in that: The outer side of the collecting channel (8) is fixedly connected with a hot pressing roller machine (11) for processing the color film.

5. The processing equipment for improving the strength of high wear-resistant color film according to claim 1, characterized in that: The bottom of the collecting channel (8) is fixedly connected to an air cooler (12), the top of the collecting channel (8) is provided with an air dispersion hole (13), the outer side of the collecting channel (8) is fixedly connected to a suction fan (14), the suction fan (14) is located above the air cooler (12), and the top of the suction fan (14) is fixedly connected to an air outlet pipe (5).

6. The processing equipment for improving the strength of high wear-resistant color film according to claim 1, characterized in that: The outer side of the collecting channel (8) is fixedly connected to a bracket (27), the outer ends of the bracket (27) are slidably connected to racks (20), a sliding plate (19) is fixedly connected between the racks (20), the inner wall of the processing equipment body (1) is fixedly connected to a motor three (22), the output end of the motor three (22) is fixedly connected to a rotating rod (23), the end of the rotating rod (23) away from the motor three (22) is fixedly connected to a half gear (21), the half gear (21) The sliding plate (19) is meshed with the rack (20), and a plurality of cylinders (25) are fixedly connected to the bottom of the sliding plate (19), and a plurality of the cylinders (25) are connected to the bracket (27). The bottom of the sliding plate (19) is fixedly connected to a plurality of springs (24), and the other ends of the plurality of springs (24) are fixedly connected to the top of the bracket (27). The springs (24) are sleeved on the outer circumference of the cylinders (25), and the bottoms of the plurality of cylinders (25) are fixedly connected to cutters (26).

7. The processing equipment for improving the strength of high wear-resistant color film according to claim 1, characterized in that: A support base (3) is fixedly connected to the bottom of the processing equipment body (1) for supporting the equipment.

8. The processing equipment for improving the strength of high wear-resistant color film according to claim 1, characterized in that: A controller (4) is fixedly connected to the outside of the processing equipment body (1) for controlling the operation of the equipment.