Walking mechanism and photovoltaic cleaning equipment

By designing the walking mechanism of the articulated mobile frame and floating adapter assembly, the problem of photovoltaic cleaning equipment not being able to move smoothly is solved, and efficient cleaning of photovoltaic arrays and improved power generation efficiency are achieved.

CN223279216UActive Publication Date: 2025-08-29上海尤汶新能源有限公司
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Patent Information

Application Number
CN202422918617.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-08-29
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

The existing photovoltaic cleaning equipment cannot move smoothly, resulting in low cleaning efficiency of photovoltaic arrays and ineffective in improving power generation efficiency.

Method used

A walking mechanism is designed, including a hinged mobile frame and a floating adapter assembly. The drive wheel set is installed on the mobile frame through a floating adapter assembly, which has the ability to overcome obstacles and is equipped with a roller brush assembly for cleaning the photovoltaic assembly.

Benefits of technology

The smooth movement and efficient cleaning of photovoltaic cleaning equipment on the photovoltaic array are realized, and the power generation efficiency of the photovoltaic array is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a walking mechanism and photovoltaic cleaning equipment, and belongs to the technical field of photovoltaics. The walking mechanism comprises at least two walking units, each walking unit comprises a moving frame, a floating switching assembly and a driving wheel set, and the moving frames of every two adjacent walking units are hinged to each other; the first end of the floating switching assembly is connected with the movable frame. The driving wheel set comprises a first rotating shaft, an overturning plate and second rotating shafts with rolling wheels, one end of each first rotating shaft is rotationally connected with the second end of the floating switching assembly, the other end of each first rotating shaft is fixedly connected with the overturning plate, and at least three second rotating shafts are rotationally arranged on the overturning plate in the circumferential direction at intervals. The photovoltaic module cleaning device can smoothly move on a photovoltaic array, can clean a photovoltaic module, and improves the power generation efficiency of the photovoltaic array.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaics, in particular to a walking mechanism and photovoltaic cleaning equipment. Background Art

[0002] A photovoltaic power station, also known as a photovoltaic power station, is a power generation system that uses the photovoltaic effect of photovoltaic cells to directly convert solar radiation energy into electrical energy.

[0003] Photovoltaic arrays are typically installed in large areas such as mountains, water, and deserts. When exposed to sunlight, the array generates direct current (DC) electricity, which is then converted by an inverter into alternating current (AC) and connected to the grid via a booster station.

[0004] There are photovoltaic arrays installed along the slopes in the existing mountainous areas, such as Figure 1 As shown, at least two photovoltaic modules 003 are flexibly arranged on either side of a support column 001 via angled steel strands 002. During the movement and switching between the photovoltaic modules and the steel strands, there are height differences and obstacles, which prevent the photovoltaic cleaning equipment from moving smoothly.

[0005] Therefore, it is urgent to provide a walking mechanism and a photovoltaic cleaning device to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide a walking mechanism and a photovoltaic cleaning device, which can move smoothly on a photovoltaic array, clean photovoltaic components, and improve the power generation efficiency of the photovoltaic array.

[0007] To achieve the above objectives, the following technical solutions are provided:

[0008] The walking mechanism includes at least two walking units, each of which includes:

[0009] A mobile frame, wherein the mobile frames of two adjacent walking units are hinged to each other;

[0010] a floating adapter assembly, wherein a first end of the floating adapter assembly is connected to the mobile frame;

[0011] A driving wheel group, the driving wheel group includes a first rotating shaft, a flip plate and a second rotating shaft with a roller, one end of the first rotating shaft is rotatably connected to the second end of the floating adapter assembly, the other end of the first rotating shaft is fixedly connected to the flip plate, and at least three of the second rotating shafts are circumferentially spaced and rotatably arranged on the flip plate.

[0012] As an optional solution of the walking mechanism, the circumferential wall of the roller is provided with an annular groove.

[0013] As an optional solution for the walking mechanism, the floating adapter assembly includes a first mounting plate, a guide column, an elastic member and a second mounting plate. The first mounting plate is arranged on the movable frame. A guide sleeve is provided on the first mounting plate. One end of the guide column is connected to the second mounting plate. The other end of the guide column slides through the guide sleeve. The elastic member is sleeved on the guide column and is located between the first mounting plate and the second mounting plate.

[0014] As an optional solution of the walking mechanism, at least two guide columns and at least two elastic members are provided.

[0015] As an optional solution for the walking mechanism, the floating adapter assembly further includes a limiting rod, and portions of the two guide columns extending out of the first mounting plate are fixedly connected to the limiting rod.

[0016] As an optional solution for the walking mechanism, the walking mechanism further includes a rotating power unit, which is arranged on the second mounting plate, and the first rotating shaft and at least three second rotating shafts are all transmission-connected to the rotating power unit.

[0017] As an optional solution for the walking mechanism, the walking unit further includes a support frame, and the support frames are provided at opposite ends of the moving frame.

[0018] As an optional scheme for the walking mechanism, the outer wall of the support frame is provided with a correction component, and the correction component includes a cantilever rod, a fixed shaft, a torsion spring, a first swing rod with a first correction wheel and a second swing rod with a second correction wheel. The cantilever rod is connected to the outer wall of the support frame, the fixed shaft is fixedly set at the lower end of the cantilever rod, one end of the first swing rod and the second swing rod are both rotatably connected to the fixed shaft, the spiral section of the torsion spring is sleeved on the fixed shaft, the first connecting section of the torsion spring is connected to the first swing rod, and the second connecting section of the torsion spring is connected to the second swing rod.

[0019] As an optional solution for the walking mechanism, the outer wall of the support frame is provided with an anti-slip assembly, the anti-slip assembly includes a support foot and a first anti-slip wheel, the support foot is fixedly connected to the support frame, the first anti-slip wheel is rotatably provided at the bottom of the support foot, and / or

[0020] A second anti-slip wheel is provided on the fixed shaft.

[0021] The photovoltaic cleaning device comprises a roller brush assembly and the above-mentioned walking mechanism. The roller brush assembly is arranged on the moving frame and is used for cleaning photovoltaic components.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] The walking mechanism provided by the present invention hinges the mobile frames of the two walking units to each other, making it convenient and safe to cross the gap between two photovoltaic modules. The driving wheel group is installed on the mobile frame through a floating adapter assembly. When the driving wheel group overcomes an obstacle, the driving wheel group floats up and down. When there is no obstacle, the walking mechanism is in the first working state, and the three second rotating shafts drive the three rollers to rotate, realizing the movement of the walking mechanism on the photovoltaic module. When an obstacle is encountered, the walking mechanism is in the second working state, and the first rotating shaft drives the flip plate and the rollers on the flip plate to revolve, so that the rollers can cross the obstacle, thereby improving the obstacle-crossing ability of the walking mechanism and ensuring the smooth movement of the walking mechanism.

[0024] The photovoltaic cleaning device provided by the utility model has a rolling brush assembly provided on its traveling mechanism for cleaning dirt on the photovoltaic assembly, thereby improving the power generation efficiency of the photovoltaic array. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.

[0026] Figure 1 This is a schematic structural diagram of a photovoltaic array in an embodiment of the present utility model;

[0027] Figure 2 This is a schematic diagram of the assembly of the walking mechanism installed on the photovoltaic array in an embodiment of the present utility model;

[0028] Figure 3 This is a schematic assembly diagram of the walking mechanism in the embodiment of the utility model from a first perspective;

[0029] Figure 4 This is an exploded schematic diagram of the driving wheel assembly in an embodiment of the present utility model;

[0030] Figure 5 This is a schematic assembly diagram of the walking mechanism in the second perspective of the embodiment of the utility model;

[0031] Figure 6 for Figure 5 A partial enlarged view of the .

[0032] Reference numerals:

[0033] 001, support column; 002, steel strand; 003, photovoltaic module;

[0034] 100. Travel unit;

[0035] 1. Mobile frame; 2. Floating adapter assembly; 3. Driving wheel assembly; 4. Rotating power unit; 5. Support frame; 6. Correction assembly; 7. Anti-slip assembly;

[0036] 21. First mounting plate; 22. Guide column; 23. Elastic member; 24. Second mounting plate; 25. Limit rod;

[0037] 31. First rotating shaft; 32. Turning plate; 33. Roller; 331. Annular groove; 34. Second rotating shaft;

[0038] 61. Cantilever rod; 62. Fixed shaft; 63. Torsion spring; 64. First deflection-correcting wheel; 65. First swinging rod; 66. Second deflection-correcting wheel; 67. Second swinging rod; 68. Second anti-slip wheel;

[0039] 71. Support leg; 72. First anti-slip wheel. DETAILED DESCRIPTION

[0040] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.

[0041] In the description of the present utility model, it should be noted that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, or are the orientation or position relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0042] It should also be noted that, in the description of this utility model, unless otherwise specified or limited, the terms "disposed" and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.

[0043] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.

[0044] In order to be able to walk on the photovoltaic array and perform cleaning work, and improve the power generation efficiency of the photovoltaic array, this embodiment provides a walking mechanism and a photovoltaic cleaning device. Figures 1 to 6 The specific contents of this embodiment are described in detail.

[0045] This embodiment provides a walking mechanism, which includes at least two walking units 100, each of which includes a mobile frame 1, a floating adapter assembly 2, and a drive wheel assembly 3. The mobile frames 1 of two adjacent walking units 100 are hinged to each other, the first end of the floating adapter assembly 2 is connected to the mobile frame 1, and the drive wheel assembly 3 includes a first rotating shaft 31, a flip plate 32, and a second rotating shaft 34 with a roller 33. One end of the first rotating shaft 31 is rotatably connected to the second end of the floating adapter assembly 2, and the other end of the first rotating shaft 31 is fixedly connected to the flip plate 32. At least three second rotating shafts 34 are circumferentially spaced and rotatably arranged on the flip plate 32.

[0046] In short, the walking mechanism provided by the present invention hinges the mobile frames 1 of the two walking units 100 to each other, so as to facilitate and safely cross the gap between the two photovoltaic modules 003. The driving wheel group 3 is installed on the mobile frame 1 through the floating adapter assembly 2. When the driving wheel group 3 crosses an obstacle, the driving wheel group 3 floats up and down. When there is no obstacle and the walking mechanism is in the first working state, the three second rotating shafts 34 drive the three rollers 33 to rotate, so as to realize the movement of the walking mechanism on the photovoltaic module 003. When encountering an obstacle, the walking mechanism is in the second working state, and the first rotating shaft 31 drives the flip plate 32 and the rollers 33 on the flip plate 32 to revolve, so that the rollers 33 can cross the obstacle, thereby improving the obstacle-crossing ability of the walking mechanism and ensuring the smoothness of the movement of the walking mechanism. The roller brush assembly is installed on the walking mechanism, so that the roller brush assembly can clean the photovoltaic module 003 and improve the power generation efficiency of the photovoltaic array.

[0047] Furthermore, the circumferential wall of the roller 33 is provided with an annular groove 331. The steel strand 002 is positioned in the annular groove 331, ensuring that the roller 33 moves along the steel strand 002.

[0048] Specifically, the floating adapter assembly 2 includes a first mounting plate 21, a guide post 22, an elastic member 23, and a second mounting plate 24. The first mounting plate 21 is mounted on the mobile frame 1 and is provided with a guide sleeve. One end of the guide post 22 is connected to the second mounting plate 24, and the other end of the guide post 22 slides through the guide sleeve. The elastic member 23 is sleeved on the guide post 22 and located between the first mounting plate 21 and the second mounting plate 24. During movement, if an obstacle or a drop is encountered, the guide post 22, the second mounting plate 24, and the drive wheel assembly 3 float upward along the extension direction of the guide sleeve.

[0049] Exemplarily, at least two guide posts 22 and elastic members 23 are provided. By increasing the number of guide posts 22 and elastic members 23, it is convenient to balance the force on the left and right sides of the second mounting plate 24.

[0050] Optionally, the floating adapter assembly 2 further includes a limiting rod 25, to which the portions of the two guide posts 22 extending beyond the first mounting plate 21 are fixedly connected. When the roller 33 floats downward without contacting an object, the additional limiting rod 25 prevents the guide posts 22 from slipping out of the guide sleeve.

[0051] Furthermore, the traveling mechanism further includes a rotary power unit 4, which is disposed on the second mounting plate 24. The first rotating shaft 31 and at least three second rotating shafts 34 are all in transmission connection with the rotary power unit 4. For example, the rotary power unit 4 can be, but is not limited to, a motor.

[0052] Furthermore, the walking unit 100 further includes a support frame 5, and support frames 5 are provided at opposite ends of the mobile frame 1. By adding the support frames 5, not only the overall structural strength of the mobile frame 1 can be improved, but also the support frames 5 can be used for decoration and for mounting other parts.

[0053] Furthermore, a correction assembly 6 is provided on the outer wall of the support frame 5. The correction assembly 6 includes a cantilever rod 61, a fixed shaft 62, a torsion spring 63, a first swinging rod 65 with a first correction wheel 64, and a second swinging rod 67 with a second correction wheel 66. The cantilever rod 61 is connected to the outer wall of the support frame 5. The fixed shaft 62 is fixedly provided at the lower end of the cantilever rod 61. One end of the first and second swinging rods 65 and 67 are both rotatably connected to the fixed shaft 62. The spiral section of the torsion spring 63 is sleeved on the fixed shaft 62. The first connecting section of the torsion spring 63 is connected to the first swinging rod 65, and the second connecting section of the torsion spring 63 is connected to the second swinging rod 67. Under the action of the torsion spring 63, the first correction wheel 64 of the first swinging rod 65 and the second correction wheel 66 of the second swinging rod 67 always have a tendency to roll along the side of the photovoltaic module 003, thereby guiding the walking unit 100 from one photovoltaic module 003 to the next photovoltaic module 003 and preventing the walking unit 100 from deflecting during movement.

[0054] Furthermore, the outer wall surface of the support frame 5 is provided with an anti-slip assembly 7, which includes a support leg 71 and a first anti-slip wheel 72. The support leg 71 is fixedly connected to the support frame 5, and the first anti-slip wheel 72 is rotatably arranged at the bottom of the support leg 71, and / or a second anti-slip wheel 68 is provided on the fixed shaft 62. By adding the first anti-slip wheel 72 to the outer wall surface of each support frame 5, it is convenient to limit the position of the walking unit 100 in the upper and lower directions of the photovoltaic module 003. By adding the second anti-slip wheel 68, it is convenient to limit the position of the walking unit 100 on both sides of the photovoltaic module 003, thereby preventing the walking unit 100 from falling off the photovoltaic module 003.

[0055] This embodiment also provides a photovoltaic cleaning device, which includes a roller brush assembly and the above-mentioned walking mechanism. The roller brush assembly is arranged on the mobile frame 1, and the roller brush assembly is used to clean the photovoltaic assembly 003 to improve the power generation efficiency of the photovoltaic array.

[0056] Note that the above are merely preferred embodiments of the present invention and the technical principles employed. Those skilled in the art will appreciate that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments, and substitutions are possible for those skilled in the art without departing from the scope of protection of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments and may include many other equivalent embodiments without departing from the scope of the present invention. The scope of the present invention is determined by the scope of the appended claims.

Claims

1. Walking mechanism, characterized in that: The invention comprises at least two walking units (100), each of the walking units (100) comprising: A movable frame (1), wherein the movable frames (1) of two adjacent walking units (100) are hinged to each other; a floating adapter assembly (2), wherein a first end of the floating adapter assembly (2) is connected to the mobile frame (1); A driving wheel assembly (3), the driving wheel assembly (3) comprising a first rotating shaft (31), a flip plate (32) and a second rotating shaft (34) with a roller (33), one end of the first rotating shaft (31) being rotatably connected to the second end of the floating adapter assembly (2), the other end of the first rotating shaft (31) being fixedly connected to the flip plate (32), and at least three second rotating shafts (34) being rotatably arranged on the flip plate (32) at circumferential intervals.

2. The walking mechanism according to claim 1, characterized in that: The circumferential wall of the roller (33) is provided with an annular groove (331).

3. The walking mechanism according to claim 1, characterized in that: The floating adapter assembly (2) includes a first mounting plate (21), a guide column (22), an elastic member (23) and a second mounting plate (24), wherein the first mounting plate (21) is arranged on the movable frame (1), and a guide sleeve is provided on the first mounting plate (21), one end of the guide column (22) is connected to the second mounting plate (24), and the other end of the guide column (22) is slidably inserted into the guide sleeve, and the elastic member (23) is sleeved on the guide column (22) and located between the first mounting plate (21) and the second mounting plate (24).

4. The traveling mechanism according to claim 3, characterized in that: At least two of the guide columns (22) and the elastic members (23) are provided.

5. The traveling mechanism according to claim 4, characterized in that: The floating adapter assembly (2) further comprises a limiting rod (25), and the portions of the two guide columns (22) extending out of the first mounting plate (21) are both fixedly connected to the limiting rod (25).

6. The traveling mechanism according to claim 3, characterized in that: The walking mechanism further comprises a rotary power unit (4), the rotary power unit (4) being arranged on the second mounting plate (24), and the first rotating shaft (31) and at least three second rotating shafts (34) being transmission-connected to the rotary power unit (4).

7. The walking mechanism according to any one of claims 1 to 6, characterized in that: The walking unit (100) further comprises a support frame (5), and the support frames (5) are provided at both opposite ends of the moving frame (1).

8. The traveling mechanism according to claim 7, characterized in that: The outer wall surface of the support frame (5) is provided with a correction component (6), and the correction component (6) includes a cantilever rod (61), a fixed shaft (62), a torsion spring (63), a first swing rod (65) with a first correction wheel (64), and a second swing rod (67) with a second correction wheel (66). The cantilever rod (61) is connected to the outer wall surface of the support frame (5), the fixed shaft (62) is fixedly provided at the lower end of the cantilever rod (61), one end of the first swing rod (65) and the second swing rod (67) are both rotatably connected to the fixed shaft (62), the spiral section of the torsion spring (63) is sleeved on the fixed shaft (62), the first connecting section of the torsion spring (63) is connected to the first swing rod (65), and the second connecting section of the torsion spring (63) is connected to the second swing rod (67).

9. The traveling mechanism according to claim 8, characterized in that: The outer wall surface of the support frame (5) is provided with an anti-slip assembly (7), the anti-slip assembly (7) comprises a support foot (71) and a first anti-slip wheel (72), the support foot (71) is fixedly connected to the support frame (5), the first anti-slip wheel (72) is rotatably arranged at the bottom of the support foot (71), and / or A second anti-slip wheel (68) is provided on the fixed shaft (62).

10. Photovoltaic cleaning equipment, characterized in that, It comprises a roller brush assembly and a walking mechanism according to any one of claims 1 to 9, wherein the roller brush assembly is arranged on the moving frame (1), and the roller brush assembly is used for cleaning photovoltaic components (003).