Ton bag granular carbon feeding device
By designing a ton-pack granular carbon feeding device, the combination of the storage assembly and loading assembly can realize the automatic transportation and high-level injection of granular carbon feeding device, solving the problem of dust pollution in the powder carbon feeding device and improving the safety and applicability of the operating environment.
Patent Information
- Application Number
- CN202422827550.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-11-20
AI Technical Summary
The existing powder and carbon dosing equipment has poor operating environment and severe dust pollution. The ton-bag unpacking machine is not suitable for granular carbon, so it is impossible to achieve high-level tank dosing.
A ton-pack granular carbon feeding device is designed, including a storage component, a loading component, a manual knife gate valve, a star-shaped discharger, an enamel hydraulic conveying device and a pipeline pump. Through the coordination of the storage component and a loading component, an automatic conveying and high-level injection of a ton-pack granular carbon feeding is realized, and a dust collector is equipped with a dust collector to purify dust.
It realizes flexible addition of ton packages of granular charcoal, reduces dust pollution, improves the hygiene and safety of the operating environment, and is suitable for the regeneration and reuse of granular charcoal.
Smart Images

Figure CN223279517U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dosing equipment, in particular to a ton-bag granular carbon dosing device. Background Art
[0002] In the water treatment industry, national emission standards are becoming increasingly stringent. Many terminal wastewater treatments use activated carbon treatment processes to remove organic matter, color and other substances in sewage. The activated carbons used are granular carbon and powdered carbon. Powdered carbon is mostly used in emergency treatment projects. It cannot be regenerated and has a high one-time use cost. Granular carbon is not easily lost and can be regenerated and reused after being saturated after long-term operation, which can effectively reduce operating costs.
[0003] Existing powdered carbon dosing devices are mostly divided into dry dosing and wet dosing, while granular activated carbon is mostly packaged in ton bags. It can be added to existing pools or tanks by crane and manual on-site operation. However, because the granular carbon still contains a certain amount of dust, the operating environment is poor and affects the health of the operators. In addition, the existing ton bag unpacking machines are mostly for the addition of powder materials, and the bottom is mostly a hopper and valve, which does not have the ability of secondary transfer or transportation to high-level tanks. Therefore, we proposed a ton bag granular carbon dosing device to solve the above problems. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a device for adding ton-bag granular carbon, which solves the problem that it is inconvenient for users to add ton-bag granular carbon.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a ton bag granular carbon feeding device, comprising a storage assembly, a feeding assembly provided on the top surface of the storage assembly, an output end of the storage assembly connected to a manual knife gate valve, a bottom end of the manual knife gate valve connected to a star-shaped discharger, a bottom end of the star-shaped discharger connected to an enamel hydraulic conveying device, an output end of the enamel hydraulic conveying device connected to a delivery pipe, and a pipeline pump connected in series to the delivery pipe;
[0006] An operating table is provided on one side of the material storage component, and brackets are provided on both side walls of the inner cavity of the material storage component and near the bottom end.
[0007] Preferably, the storage assembly includes a silo, the four corners of the bottom of the silo are provided with supporting legs, a side wall of the silo is provided with symmetrically distributed silo doors, a chute is provided in the middle of the top of the inner cavity of the silo, and one end of the chute extends to the silo door;
[0008] An observation window is provided on the other side of the silo, and hand-operated windows are provided on both sides of the bottom of the observation window. A silicone baffle is provided on the outer wall of the silo and outside each of the hand-operated windows, and the top of the silicone baffle is connected to the outer wall of the silo. The observation window is located below the bracket, and a sealing portion is provided on the top surface of the silo and on one side of the chute.
[0009] Preferably, the blocking portion includes a holder provided on the top surface of the silo and located on one side of the chute, and an electric push rod is provided on one side of the holder;
[0010] A push plate is installed at the output end of the electric push rod, and a rubber sealing plate is provided on the bottom surface of the push plate, and the bottom surface of the rubber sealing plate is in contact with the top surface of the silo.
[0011] Preferably, the material storage assembly further includes a dust collector, which is arranged on one side of the top surface of the silo, and the air inlet end of the dust collector is conductively connected to the top surface of the silo.
[0012] Preferably, the material storage assembly further includes a material level meter, which is embedded on the other side of the top surface of the silo.
[0013] Preferably, the loading assembly includes gantries arranged on both sides of the top surface of the silo, and the middle position of the top surface of the inner cavity of the two gantries is connected by a guide rail, and an electric hoist is slidably installed on the guide rail.
[0014] Preferably, the loading assembly further includes a limiter, which is arranged on the guide rail and is located close to the side of the operating table.
[0015] Beneficial effects
[0016] The utility model provides a device for adding ton-bag granular carbon. Compared with the existing technology, it has the following advantages:
[0017] The ton bag granular carbon feeding device can provide an installation foundation for the manual knife gate valve and the operating table, and can also provide support for the feeding assembly through the storage assembly. When the ton bag granular carbon needs to be fed, the staff will first move the ton bag to the designated position on one side of the storage assembly, and then open the feeding end of the storage assembly. Then, through the feeding assembly, the ton bag can be lifted and moved to the inner cavity of the storage assembly, and the ton bag can be placed on two brackets. At this time, the brackets serve the purpose of supporting the ton bag.
[0018] After the storage assembly is moved to the inner cavity of the storage assembly, the feed end of the storage assembly is closed first, and then the staff climbs onto the operating table and reaches into the storage assembly from one side of the storage assembly. Then, the bottom of the ton bag is cut with a knife, and then the hand is pulled out. The granular carbon in the ton bag will be discharged downward along the opening at the bottom, and then the granular carbon can be added to the inner cavity of the storage assembly. By opening the manual knife gate valve and the star-shaped unloader, the granular carbon in the storage assembly can be transported to the enamel hydraulic conveying device, and then the granular carbon at the enamel hydraulic conveying device can be transported to the designated position through the cooperation of the conveying pipe and the pipeline pump, thereby completing the feeding of the granular carbon. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the top view of the structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the inner cavity structure of the material storage component of the utility model;
[0022] Figure 4 This is a schematic diagram of the inner structure of the silo of the utility model;
[0023] Figure 5 This is a schematic diagram of the structure of the plugging part of the utility model;
[0024] Figure 6 This is a schematic diagram of the structure of the feeding component of the utility model.
[0025] In the figure: 1. Storage assembly; 11. Silo; 12. Support legs; 13. Silo door; 14. Chute; 15. Observation window; 16. Manual operation window; 17. Dust collector; 18. Material level meter; 19. Sealing part; 191. Electric push rod; 192. Clamping seat; 193. Push plate; 194. Rubber sealing plate; 2. Loading assembly; 21. Gantry; 22. Guide rail; 23. Electric hoist; 24. Limiter; 3. Manual knife gate valve; 4. Star-shaped unloader; 5. Enamel hydraulic conveying device; 6. Pipeline pump; 7. Operating table; 8. Bracket. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See also Figure 1-3The utility model provides a technical solution: a ton-bag granular carbon feeding device, comprising a storage component 1, a feeding component 2 is provided on the top surface of the storage component 1, the output end of the storage component 1 is connected to a manual knife gate valve 3, the bottom end of the manual knife gate valve 3 is connected to a star-shaped discharger 4, the bottom end of the star-shaped discharger 4 is connected to an enamel hydraulic conveying device 5, the output end of the enamel hydraulic conveying device 5 is connected to a conveying pipe, and a pipeline pump 6 is connected in series to the conveying pipe; an operating table 7 is provided on one side of the storage component 1, and brackets 8 are provided on both side walls of the inner cavity of the storage component 1 and near the bottom end;
[0028] The storage component 1 can provide an installation foundation for the manual knife gate valve 3 and the operating table 7, and can also provide support for the feeding component 2. When it is necessary to add ton bags of granular carbon, the staff will first move the ton bags to the designated position on one side of the storage component 1, and then open the feeding end of the storage component 1. Then, through the feeding component 2, the ton bags can be lifted and the lifted ton bags can be moved to the inner cavity of the storage component 1, and the ton bags can be placed on the two brackets 8. At this time, the brackets 8 serve the purpose of holding up the ton bags, and when the storage component 1 is moved to the inner cavity of the storage component 1, the feeding end of the storage component 1 is closed first. , then the staff climbs onto the operating table 7, and then reaches into the storage assembly 1 from one side of the storage assembly 1, and then cuts the bottom of the ton bag with a knife, and then pulls out the hand, and the granular carbon in the ton bag will be discharged downward along the opening at the bottom, and then the granular carbon can be added to the inner cavity of the storage assembly 1, and by opening the manual knife gate valve 3 and the star-shaped discharger 4, the granular carbon in the storage assembly 1 can be transported to the enamel hydraulic conveying device 5, and then through the cooperation of the conveying pipe and the pipeline pump 6, the granular carbon at the enamel hydraulic conveying device 5 can be transported to the designated position, and then the feeding of the granular carbon can be completed.
[0029] See Figure 1-Figure 5 The storage assembly 1 includes a silo 11, and legs 12 are provided at the four corners of the bottom of the silo 11. A symmetrically distributed silo door 13 is provided on one side wall of the silo 11. A chute 14 is provided at the middle position of the top of the inner cavity of the silo 11, and one end of the chute 14 extends to the silo door 13; an observation window 15 is provided on the other side of the silo 11, and hand-operated windows 16 are provided on both sides of the bottom of the observation window 15. Silicone rubber is provided on the outer wall of the silo 11 and on the outer side of each hand-operated window 16. The top of the silicone baffle is connected to the outer wall of the silo 11, the observation window 15 is located below the bracket 8, the blocking portion includes a card seat 192 provided on the top surface of the silo 11 and located on one side of the chute 14, and an electric push rod 191 is provided on one side of the card seat 192; a push plate 193 is installed on the output end of the electric push rod 191, and a rubber sealing plate 194 is provided on the bottom surface of the push plate 193, and the bottom surface of the rubber sealing plate 194 is in contact with the top surface of the silo 11;
[0030] Through the silo 11 in the storage assembly 1, it can be stably placed in the designated position through the four legs 12, and the two silo doors 13 can be installed. When it is necessary to add materials to the silo 11, the two silo doors 13 are opened first, and then the ton bag can be transferred to the inside of the silo 11 through the chute 14 through the loading assembly 2, and the ton bag can be placed on the two brackets 8, and then the two silo doors 13 are closed, and then the electric push rod 191 on the card seat 192 can be used to drive the rubber sealing plate 194 to move through the push plate 193, so that the loading assembly 2 can be loaded. The position where the part 2 passes through is used to block the chute 14, and then the staff climbs onto the operating table 7, and lifts the silicone baffle on the outside of the hand-operated window 16, so that the staff can easily put their hands into the silo 11 through the hand-operated window 16, and through the observation window 15, it is convenient to cut the bottom of the ton bag with a knife, and then pull the hand out. At this time, the silicone baffle will block the hand-operated window 16 to prevent dust from floating out, and the granular carbon in the ton bag will be discharged downward along the opening at the bottom, and then the granular carbon can be added to the inner cavity of the silo 11.
[0031] See Figure 4 The material storage assembly 1 also includes a dust collector 17, which is arranged on one side of the top surface of the silo 11, and the air inlet end of the dust collector 17 is conductively connected to the top surface of the silo 11, which can purify the dust generated when the granular carbon is released from the ton bag, thereby improving the hygiene of the working environment.
[0032] See Figure 4 The material storage assembly 1 further includes a material level meter 18 , which is embedded on the other side of the top surface of the silo 11 and can monitor the raw materials in the silo 11 .
[0033] See Figure 1 and Figure 6 The loading assembly 2 includes a gantry 21 provided on both sides of the top surface of the silo 11. The middle position of the top surface of the inner cavity of the two gantries 21 is connected by a guide rail 22. An electric hoist 23 is slidably mounted on the guide rail 22. The loading assembly 2 also includes a limiter 24. The limiter 24 is provided on the guide rail 22 and is located on the side close to the operating table 7.
[0034] The two gantries 21 in the loading assembly 2 can be fixed on both sides of the top surface of the silo 11 and the guide rails 22 can be installed. The guide rails 22 can be used to slide the electric hoist 23 and fix the limiter 24. The electric hoist 23 can be used to lift the ton bag and move along the guide rails 22. The wire rope on the electric hoist 23 can move along the slide 14 after the ton bag is lifted, and the lifted ton bag can be transferred to the silo 11. The limiter 24 can limit the position of the electric hoist 23, so that the electric hoist 23 can be just above the center of the inner cavity of the silo 11. At the same time, the wire rope on the electric hoist 23 is just at one end of the slide 14, which makes it convenient for the rubber sealing plate 194 to block the slide 14, reducing the dust overflow generated when the ton bag releases granular carbon.
[0035] During operation, the storage component 1 can provide an installation foundation for the manual knife gate valve 3 and the operating table 7, and can also provide support for the feeding component 2. When it is necessary to add ton bags of granular carbon, the staff will first move the ton bags to the designated position on one side of the storage component 1, and then open the feeding end of the storage component 1. Then, through the feeding component 2, the ton bags can be lifted and the lifted ton bags can be moved to the inner cavity of the storage component 1, and the ton bags can be placed on the two brackets 8. At this time, the brackets 8 serve the purpose of holding up the ton bags, and when the storage component 1 is moved to the inner cavity of the storage component 1, the feeding end of the storage component 1 is first closed. At the material end, the staff then climbs onto the operating table 7, and then reaches into the storage assembly 1 from one side of the storage assembly 1, and then cuts the bottom of the ton bag with a knife, and then pulls out the hand. The granular carbon in the ton bag will be discharged downward along the opening at the bottom, and then the granular carbon can be added to the inner cavity of the storage assembly 1. By opening the manual knife gate valve 3 and the star-shaped discharger 4, the granular carbon in the storage assembly 1 can be transported to the enamel hydraulic conveying device 5, and then the granular carbon at the enamel hydraulic conveying device 5 can be transported to the designated position through the cooperation of the conveying pipe and the pipeline pump 6, thereby completing the feeding of the granular carbon.
[0036] Through the silo 11 in the storage component 1, it can be stably placed in the designated position through the four legs 12, and the two silo doors 13 can be installed. When it is necessary to add materials to the silo 11, the two silo doors 13 are opened first, and then the ton bag can be transferred to the inside of the silo 11 through the chute 14 through the loading component 2, and the ton bag can be placed on the two brackets 8, and then the two silo doors 13 are closed, and then the electric push rod 191 on the card seat 192 can be used to drive the rubber sealing plate 194 to move through the push plate 193, so that the chute 14 can be blocked except for the position where the loading component 2 passes. Then the staff climbs onto the operating table 7, and then Lift up the silicone baffle on the outside of the manual operation window 16, so that the staff can easily put their hands into the silo 11 through the manual operation window 16, and through the observation window 15, they can easily cut the bottom of the ton bag with a knife, and then pull their hands out. At this time, the silicone baffle will block the hand-operated window 16 to prevent dust from floating out, and the granular carbon in the ton bag will be discharged downward along the opening at the bottom, and then the granular carbon can be added to the inner cavity of the silo 11. The dust collector 17 can be used to purify the dust generated when the granular carbon is released from the ton bag, thereby improving the hygiene of the working environment. The raw materials in the silo 11 can be monitored through the level meter 18.
[0037] The two gantries 21 in the loading assembly 2 can be fixed on both sides of the top surface of the silo 11 and the guide rails 22 can be installed. The guide rails 22 can be used to slide the electric hoist 23 and fix the limiter 24. The electric hoist 23 can be used to lift the ton bag and move along the guide rails 22. The wire rope on the electric hoist 23 can move along the slide 14 after the ton bag is lifted, and the lifted ton bag can be transferred to the silo 11. The limiter 24 can limit the position of the electric hoist 23, so that the electric hoist 23 can be just above the center of the inner cavity of the silo 11. At the same time, the wire rope on the electric hoist 23 is just at one end of the slide 14, which makes it convenient for the rubber sealing plate 194 to block the slide 14, reducing the dust overflow generated when the ton bag releases granular carbon.
[0038] In summary, the device can be more flexible and convenient for feeding, and has an unpacking function, which can effectively reduce the pollution of dust to the environment and ensure a healthy and good operating environment for personnel.
[0039] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
Claims
1. A ton bag granular carbon dosing device, characterized by: The invention comprises a material storage component (1), wherein a feeding component (2) is provided on the top surface of the material storage component (1), an output end of the material storage component (1) is connected to a manual knife gate valve (3), a bottom end of the manual knife gate valve (3) is connected to a star-shaped discharger (4), a bottom end of the star-shaped discharger (4) is connected to an enamel hydraulic conveying device (5), an output end of the enamel hydraulic conveying device (5) is connected to a conveying pipe, and a pipeline pump (6) is connected in series to the conveying pipe; An operating table (7) is provided on one side of the material storage component (1), and brackets (8) are provided on both side walls of the inner cavity of the material storage component (1) and near the bottom end.
2. The device for adding ton-bag granular carbon according to claim 1, characterized in that: The material storage assembly (1) includes a silo (11), wherein the four corners of the bottom of the silo (11) are provided with supporting legs (12), a side wall of the silo (11) is provided with symmetrically distributed silo doors (13), a chute (14) is provided at the middle position of the top end of the inner cavity of the silo (11), and one end of the chute (14) extends to the silo door (13); An observation window (15) is provided on the other side of the silo (11), and hand-operated windows (16) are provided on both sides of the bottom of the observation window (15). A silicone baffle is provided on the outer wall of the silo (11) and outside each of the hand-operated windows (16), and the top of the silicone baffle is connected to the outer wall of the silo (11). The observation window (15) is located below the bracket (8), and a sealing portion is provided on the top surface of the silo (11) and on one side of the chute (14).
3. The device for adding ton-bag granular carbon according to claim 2, characterized in that: The blocking portion includes a holder (192) provided on the top surface of the silo (11) and located on one side of the chute (14), and an electric push rod (191) is provided on one side of the holder (192); A push plate (193) is installed at the output end of the electric push rod (191), a rubber sealing plate (194) is provided on the bottom surface of the push plate (193), and the bottom surface of the rubber sealing plate (194) is in contact with the top surface of the silo (11).
4. The device for adding ton-bag granular carbon according to claim 2, characterized in that: The material storage assembly (1) further comprises a dust collector (17), wherein the dust collector (17) is arranged on one side of the top surface of the silo (11), and an air inlet end of the dust collector (17) is conductively connected to the top surface of the silo (11).
5. The device for adding ton-bag granular carbon according to claim 2, characterized in that: The material storage assembly (1) further comprises a material level meter (18), wherein the material level meter (18) is embedded on the other side of the top surface of the silo (11).
6. The device for adding ton-bag granular carbon according to claim 2, characterized in that: The loading assembly (2) includes gantries (21) arranged on both sides of the top surface of the silo (11), and the middle position of the top surface of the inner cavity of the two gantries (21) is connected by a guide rail (22), and an electric hoist (23) is slidably installed on the guide rail (22).
7. The device for dosing ton-bag granular carbon according to claim 6, characterized in that: The loading assembly (2) further includes a stopper (24), wherein the stopper (24) is arranged on the guide rail (22), and the stopper (24) is located close to a side of the operating table (7).