Automatic wine conveying device for pottery jar warehouse

Abstract

The utility model relates to an automatic wine conveying device for a pottery jar warehouse, which is characterized in that a fire-retardant breather valve interface, a feeding interface, a cleaning interface, a compressed air interface, a radar liquid level meter interface and five pipe orifices are welded on a top cover, four turned-over edges are welded on the top cover, and through holes through which connecting rods can pass are bored and milled in the turned-over edges; three inner connecting pipe orifices are welded below the top cover; wherein the feeding pipe is connected with the internal pipe orifice; a 3-degree inclined plane is bored and milled on the bottom plate, and four connecting rods and four base fixing lugs are welded to the center of the inclined plane; a discharge interface is welded below the bottom plate; the top cover and the bottom plate are connected through four connecting rods and nuts, a ceramic cylinder is clamped between the top cover and the bottom plate, the inside of the device is sealed through an inner seal, the outside of the device is sealed through an outer seal, and the nuts and the flanges are sealed through sealing gaskets. The device is reasonable in structural design, excellent in sealing performance, intelligent in monitoring system and convenient to clean and maintain.

Description

Technical Field

[0001] The utility model relates to the technical field of automated wine production equipment, in particular to an automated wine conveying device in a pottery jar warehouse. Background Art

[0002] Currently, due to the limitations of the materials used to make the pottery jars, the pottery jar warehouses in liquor factories cannot perform automated liquor transportation, automated cleaning, automated liquor stirring, and other operations like metal storage tanks, and are completely dependent on traditional manual operations.

[0003] The traditional way of making wine is:

[0004] (1) The worker opens the lid of the cleaned and dried pottery jar;

[0005] (2) Workers use metal hoses to connect and fix the wine delivery pipe network and the pottery jar;

[0006] (3) Notify the remote end to start the delivery pump of the fixed wine delivery network to deliver the base wine;

[0007] (4) Open the valve at the end of the fixed wine delivery pipe network, and the base wine enters the pottery jar through the metal hose;

[0008] (5) After the pottery jar is full, close the valve, cover the pottery jar with the lid, and mark it.

[0009] The traditional method of producing wine is:

[0010] (1) Workers use metal hoses to connect the fixed wine delivery network and the mobile wine pump outlet;

[0011] (2) The worker opens the lid of the pottery jar;

[0012] (3) The worker uses a metal hose to connect the wine inlet of the mobile wine pump and prepare the other end;

[0013] (4) Notify the remote connection of the fixed wine delivery network;

[0014] (5) Place the other end of the metal hose into the pottery jar;

[0015] (6) Turn on the mobile wine pump switch to start the wine delivery operation;

[0016] (7) After the wine in the pottery jar is emptied, the mobile wine pump is turned off and the remaining wine is manually transferred;

[0017] (8) Clean the pottery jar, cover it with a lid, and label it.

[0018] First, the entire operation is labor-intensive. The approximately 10-meter-long metal hose itself is heavy, and the jars are over 1 meter tall, sometimes even 1.5 meters. The residual wine at the bottom of the jars cannot be pumped out during the operation and must be manually transferred. Second, the jars remain exposed during the operation, releasing volatile alcohol vapor. This vapor, when mixed with air, forms an explosive mixture, posing a safety hazard to operators and a long-term economic loss to the company. Third, once the jars are sealed, the extent of wine loss inside is unknown, requiring visual inspection each time, a risk to both safety and hygiene. Finally, the operation is prone to human error, resulting in problems such as incorrect wine transfers. To address this issue, a jar device suitable for automated wine transfer in jar warehouses has been developed. Utility Model Content

[0019] The purpose of this utility model is to provide an automated wine and beverage conveying device for a pottery jar warehouse. Through its reasonable structural design, superior sealing performance, intelligent monitoring system and convenient cleaning and maintenance functions, it provides the wine and beverage industry with an efficient, safe and economical solution for solving the problems raised by the above-mentioned background technology.

[0020] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions:

[0021] An automatic wine conveying device for a pottery jar warehouse, comprising:

[0022] The top cover is welded with a flame arrester breathing valve interface, a feed interface, a cleaning interface, a compressed air interface, a radar level gauge interface and five pipe openings. Four flanges are welded on the top cover, and the flanges are bored and milled to allow the through-holes of the connecting rod to pass through. Three internal pipe openings are welded under the top cover; among them, the feed pipe is connected to the internal pipe opening.

[0023] A 3° bevel is bored and milled on the top of the base plate, sloping towards the center, and four connecting rods and four base fixing ears are welded; a discharge interface is welded under the base plate;

[0024] The top cover and the bottom plate are connected by four connecting rods and nuts. A ceramic cylinder is clamped between the top cover and the bottom plate. The inside of the device is sealed by an inner seal, the outside of the device is sealed by an outer seal, and the nut and the flange are sealed by a sealing gasket.

[0025] The inner seal is a circular food-grade silicone sealing gasket, which is connected and clamped by a nut and a connecting rod. It can be understood as two flange blind plates clamping a pipe, with a food-grade silicone sealing gasket between them and the tightness controlled by the connecting rod.

[0026] The outer seal is a circular food-grade silicone seal ring, which is used to prevent dust and animals from entering and affecting the inner seal. It can be understood as a dust-proof elastic seal ring.

[0027] The base and the four base fixing ears are connected by four sets of hexagonal head bolts with nuts.

[0028] The five pipe openings are through holes bored and milled to have corresponding pipe inner diameters.

[0029] The discharge interface is bored and milled to have a through hole with a corresponding inner diameter of the pipeline.

[0030] A metal washer is provided between the hexagonal bolt and the base fixing ear.

[0031] The technical solution of this application has the following technical effects:

[0032] 1. The device adopts a combined structure of top cover and bottom plate, firmly connected by four connecting rods, which can effectively withstand internal pressure and external impact. The top cover is equipped with multiple interfaces, including fire-stop breathing valve, feeding interface, cleaning interface, etc., fully considering the various needs of wine storage and transportation. This modular design makes the device more convenient for maintenance and upgrades.

[0033] 2. The application of internal and external seals is a highlight of this device. The internal seal ensures the stability of the internal environment of the device, preventing the wine from leaking or being contaminated during transportation; the external seal further enhances the safety of the device and prevents the ingress of foreign matter. The combination of these two seals ensures that the wine can remain pure during transportation, improving product quality.

[0034] 3. The device integrates a radar level gauge interface, providing technical support for automatic monitoring and control of beverages. By monitoring the liquid level in real time, it can effectively control the delivery process, achieve automated operation, and reduce manual intervention. This not only improves work efficiency but also reduces the risk of human error.

[0035] 4. The design includes a cleaning port, allowing users to quickly clean the equipment when needed. This is crucial for the beverage industry, as clean equipment prevents cross-contamination and ensures the hygiene and safety of beverages. Simultaneously, the simplified cleaning process reduces equipment downtime and improves production efficiency.

[0036] 5. The design of the discharge interface takes into account the principles of fluid mechanics. The through-holes bored and milled can reduce flow resistance and improve the outflow efficiency of the wine. By optimizing the discharge channel, it is ensured that the wine will not be retained during the transportation process, ensuring the continuity and stability of the discharge.

[0037] 6. The design of the four connecting rods and base fixing ears welded on the bottom plate not only provides a stable support structure, but also enhances the device's earthquake resistance. During the wine delivery process, it avoids equipment damage or wine leakage caused by vibration, ensuring long-term reliability.

[0038] 7. The design of hexagonal bolts and nuts makes the installation and disassembly of the device very convenient. Users can complete the assembly or maintenance of the equipment in a short time, reducing labor costs and improving work efficiency;

[0039] 8. The setting of the fire-blocking breathing valve interface improves the safety of the device under high temperature and high pressure conditions. This design effectively prevents the potential fire risk caused by the volatilization of alcohol. In addition, the sealing design of the device reduces the volatilization of alcohol, meets modern environmental protection requirements, and reduces the impact on the environment.

[0040] 9. Due to the multiple interfaces on the top cover, the device can flexibly adapt to the delivery requirements of different types of beverages. Whether it is high-viscosity or low-viscosity liquid, it can be efficiently delivered through reasonable pipeline design, thus meeting the needs of different customers;

[0041] 10. Overall, the design of the automated wine delivery system in the pottery jar warehouse not only improves delivery efficiency and shortens the wine delivery cycle, but also reduces labor and maintenance costs. In the long run, the company will be able to improve production efficiency and product quality through this system, thereby achieving higher economic benefits.

[0042] 11. The automated wine delivery device for pottery jars in this application, with its rational structural design, superior sealing performance, intelligent monitoring system, and convenient cleaning and maintenance features, provides an efficient, safe, and economical solution for the wine industry. It not only improves production efficiency but also ensures wine quality, possessing broad application prospects and market value. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0044] Figure 1 It is a side view of the utility model;

[0045] Figure 2 It is a side view of the base of the utility model;

[0046] Figure 3 This is a top view of the utility model;

[0047] Figure 4 This is a top view of the base of the utility model;

[0048] In the figure, the meanings of the various reference numerals are as follows: 1-top cover; 2-sealing gasket; 3-nut; 4-external seal; 5-inner seal; 6-feed pipe; 7-base fixing ear; 8-discharge interface; 9-flanged edge; 10-internal pipe port; 11-connecting rod (end thread); 12-ceramic cylinder; 13-hexagonal head bolt (matching nut); 14-metal washer; 15-bottom plate; 16-fire arrester breathing valve interface; 17-feed interface; 18-cleaning interface; 19-compressed air interface; 20-radar level gauge interface; 21-base. DETAILED DESCRIPTION

[0049] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. In order to better understand the technical content of the present invention, specific embodiments are cited and explained in conjunction with the drawings as follows. In this disclosure, various aspects of the present invention are described with reference to the drawings, and many illustrative embodiments are shown in the drawings. It should be understood that the various concepts and embodiments introduced above, as well as those described in more detail below, can be implemented in any of many ways. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0050] As attached Figure 1 To the attached Figure 4 As shown: This embodiment provides an automatic wine conveying device for a pottery jar warehouse, comprising:

[0051] The top cover 1 is welded with a flame arrester breathing valve interface 16, a feed interface 17, a cleaning interface 18, a compressed air interface 19, a radar level gauge interface 20 and five pipe openings. Four flanges 9 are welded on the top cover 1, and the flanges 9 are bored and milled inside to allow the through-holes of the connecting rod 11 to pass through. Three internal pipe openings 10 are welded under the top cover 1; among them, the feed pipe 6 is connected to the internal pipe opening 10;

[0052] A 3° bevel is bored and milled on the top of the bottom plate 15, sloping toward the center, and four connecting rods 11 and four base fixing ears 7 are welded; a discharge interface 8 is welded under the bottom plate 15;

[0053] The top cover 1 and the bottom plate 15 are connected by four connecting rods 11 and nuts 3. A ceramic tube 12 is sandwiched between the top cover 1 and the bottom plate 15. The inside of the device is sealed by an inner seal 5, the outside of the device is sealed by an outer seal 4, and the nut 3 and the flange 9 are sealed by a sealing gasket 2.

[0054] The inner seal 5 is a circular food-grade silicone sealing gasket, which is connected and clamped with the connecting rod 11 through a nut 3. It can be understood as two flange blind plates clamping a pipe, with the food-grade silicone sealing gaskets between them, and the tightness is controlled by the connecting rod 11.

[0055] The outer seal 4 is a circular food-grade silicone seal ring that prevents dust and animals from entering and affecting the inner seal. It can be understood as a dust-proof elastic seal ring.

[0056] The base 21 and the four base fixing ears 7 are connected by four groups of hexagonal bolts 13 with nuts.

[0057] The five pipe openings are through holes bored and milled to have corresponding pipe inner diameters.

[0058] The discharge interface 8 is bored and milled to have a through hole with an inner diameter corresponding to the pipe.

[0059] A metal washer 14 is provided between the hexagonal bolt 13 and the base fixing ear 7 .

[0060] Application examples:

[0061] When the device is in use, it is equipped with a fixed wine delivery pipe network and a control system.

[0062] When using this device, purchase the corresponding flame-retardant breathing valve, radar level gauge, automatic feeding valve, automatic discharging valve, automatic cleaning valve, automatic cleaning ball, automatic compressed air valve and compressed air distribution pipe (optional according to process requirements).

[0063] The wine feeding operation after using this device includes the following steps:

[0064] ①The control system automatically determines whether the tank is empty through the radar level meter;

[0065] ② According to the instructions, detect the switch status of the automatic valve connected to the feed interface 17 and the discharge interface 8, and adjust the feed automatic valve to open and the discharge automatic valve to close;

[0066] ③ According to the instructions, the system automatically allocates the fixed wine delivery pipeline network;

[0067] ④According to the instructions, the system automatically starts the delivery pump of the fixed wine delivery network;

[0068] ⑤ According to the instructions, the base wine enters the target device through the wine delivery network planned by the system, and the radar level meter displays the material level in real time;

[0069] ⑥ After the radar level gauge indicates that the pottery jar is full, the system automatically shuts down the delivery pump and then closes the automatic feed valve, and the system automatically makes a mark record.

[0070] The operation method of dispensing wine after using this device includes the following steps:

[0071] ① The control system automatically calculates the storage days based on the last wine intake time. When the minimum storage period specified by the process is reached, the remaining amount is automatically calculated using the radar liquid level.

[0072] ② According to the instructions, the system automatically allocates the fixed wine delivery pipeline network;

[0073] ③ According to the instruction, the system starts the automatic discharge valve connected to the discharge interface 8;

[0074] ④According to the instructions, the system automatically starts the delivery pump of the fixed wine delivery network;

[0075] ⑤The radar level gauge indicates whether the base wine in the pottery jar has been delivered, and the discharge valve will automatically close after completion;

[0076] ⑥ According to the instructions, the cleaning water passes through the automatic cleaning ball connected to the cleaning interface 18 to perform automatic cleaning operations;

[0077] ⑦According to the instructions, the automatic discharge valve is automatically opened to drain the cleaning water;

[0078] ⑧The radar level gauge indicates whether the cleaning water in the pottery jar has been discharged. After completion, the discharge valve will be automatically closed and the system will automatically make a mark record.

[0079] While the present invention has been described above with reference to preferred embodiments, this is not intended to limit the present invention. Persons skilled in the art will readily appreciate that various modifications and variations may be made without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be determined by the claims.

Claims

1. An automatic wine conveying device for pottery jars, characterized in that: include: The top cover (1) is welded with a fire-blocking breathing valve interface (16), a feed interface (17), a cleaning interface (18), a compressed air interface (19), a radar level gauge interface (20) and five pipe openings. Four flanges (9) are welded on the top cover (1), and a through hole is bored and milled inside the flange (9) so that the connecting rod (11) can pass through. Three internal pipe openings (10) are welded below the top cover (1); wherein the feed pipe (6) is connected to the internal pipe opening (10); A 3° bevel is bored and milled on the top of the bottom plate (15), sloping toward the center, and four connecting rods (11) and four base fixing ears (7) are welded thereto; a discharge interface (8) is welded below the bottom plate (15); The top cover (1) and the bottom plate (15) are connected by four connecting rods (11) and nuts (3). A ceramic cylinder (12) is clamped between the top cover (1) and the bottom plate (15). The inside of the device is sealed by an inner seal (5), the outside of the device is sealed by an outer seal (4), and the nut (3) and the flange (9) are sealed by a sealing gasket (2). The base (21) and the four base fixing ears (7) are connected by four sets of hexagonal head bolts (13) with nuts.

2. The automatic wine conveying device for pottery jars according to claim 1 is characterized by: The five pipe openings are through holes bored and milled to have corresponding pipe inner diameters.

3. The automatic wine conveying device for pottery jars according to claim 1 is characterized by: The discharge interface (8) is bored and milled to have a through hole having a corresponding inner diameter of the pipeline.

4. The automatic wine conveying device for pottery jars according to claim 1 is characterized by: A metal washer (14) is provided between the hexagonal bolt (13) and the base fixing ear (7).

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