Horizontal standard component accurate warehouse-out system
Through the horizontal standard parts accurate out-of-warehousing system, the cooperation of the feeder and mobile mechanism is used to realize the automatic sorting and precise out-of-warehousing of standard parts, solving the problem of low storage and out-of-warehousing efficiency in the existing technology, reducing labor costs and saving warehouse space.
Patent Information
- Application Number
- CN202422645419.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-30
AI Technical Summary
When storing and outbound standard parts in existing automated three-dimensional warehouses, especially standard parts with small size and irregular structure, there are problems of insufficient accuracy and excessive human intervention, resulting in low outbound efficiency and high cost.
The horizontal standard parts precision out-of-warehousing system is adopted, including feeder, storage components and out-of-warehousing components. The horizontally arranged storage plates and mobile mechanisms realize the automatic sorting and precise out-of-warehousing of standard parts. The cooperation of feeder and mobile mechanisms is used to realize the automatic storage and precise out-of-warehousing of standard parts.
It improves outbound efficiency, reduces labor costs, ensures the accuracy of the placement of standard parts, and saves warehouse space.
Smart Images
Figure CN223279817U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automated logistics and transportation equipment, in particular to a horizontal standard parts precision outbound system. Background Art
[0002] With the development of science and technology and people's ever-increasing demands, the manufacturing of automobiles, aircraft, ships, etc. is booming. As traditional discrete manufacturing companies, the products ultimately delivered to users are complete machines assembled together. During the assembly process of the products, parts often need to be connected into components, and standard parts such as rivets and screws are the main connecting structures between the various parts.
[0003] Today's factories mostly use automated high-bay warehouses (AS / RS, Automated Storage and Retrieval System) for the storage and delivery of standard parts. Automated guided vehicles (AGVs) are mainly used in warehouses to move goods and transport them to storage shelves for storage. However, for standard parts that are smaller in size and irregular in structure, high-bay warehouse picking and delivery instructions usually do not support accurate batch issuance, requiring operators to stay at the computer and issue tasks one by one. Moreover, for such standard parts, when the entire box is shipped out, since the number of standard parts stored in a single box is large, when a fixed number of standard parts are accurately required, staff are still required to manually sort, calibrate, and recycle them. The above-mentioned delivery process requires a large amount of human participation in the operation, which has high labor costs, and there are often errors caused by human subjective factors, resulting in reduced delivery efficiency. Utility Model Content
[0004] The present invention provides a horizontal standard parts precision delivery system that can achieve automated sorting and precision delivery of standard parts, thereby improving delivery efficiency. The technical solution is as follows:
[0005] A horizontal standard parts precision outbound system, comprising: a feeder, a storage component and an outbound component.
[0006] The storage assembly includes a storage plate and a first moving mechanism, wherein the storage plate is provided with strip-shaped storage slots arranged along a first horizontal direction, and the first moving mechanism is provided below the storage plate and is configured to drive the storage plate to perform biaxial movement along a horizontal direction;
[0007] The output end of the feeder is arranged above the strip-shaped receiving trough;
[0008] The outbound assembly includes a second moving mechanism, a paddle matching the strip storage slot, and a storage box. The second moving mechanism is arranged above the storage plate and is configured to drive the paddle to perform biaxial movement in the vertical direction and the first direction. The storage box is arranged on one side of the storage plate in the first direction.
[0009] Optionally, a plurality of the strip-shaped storage grooves are provided on the storage plate, and the plurality of the strip-shaped storage grooves are arranged in parallel and adjacent to each other.
[0010] Optionally, the receiving plate is formed by welding a plurality of angle aluminums in parallel in sequence.
[0011] Optionally, a reinforcing rod is welded to the bottom of the storage plate, and the reinforcing rod is arranged along a second direction perpendicular to the first direction.
[0012] Optionally, the feeder is arranged above the other side of the receiving plate in the first direction, and the output end of the feeder is provided with a material guide trough inclined toward the receiving plate.
[0013] Optionally, the material guiding trough is provided with a photoelectric gate in its extending direction.
[0014] Optionally, the feeder is a vibrating feeder.
[0015] Optionally, the first moving mechanism includes a first slide rail and a second slide rail, the first slide rail is arranged along the first direction, the second slide rail is slidably mounted on the first slide rail through a sliding motor, the second slide rail is perpendicular to the first slide rail, and the storage plate is slidably mounted on the first slide rail through a sliding motor.
[0016] Optionally, two first slide rails are provided and arranged in parallel and spaced apart, and both ends of the second slide rail are respectively slidably connected to the two first slide rails through the sliding motor.
[0017] Optionally, the second moving mechanism includes a third slide rail and a screw module, the third slide rail is arranged above the storage plate along the first direction, the screw module is slidably connected to the third slide rail through a sliding motor, the screw of the screw module is arranged in the vertical direction and the nut transmission end is connected to the paddle.
[0018] The beneficial effects of the technical solution provided by the embodiment of the utility model include at least:
[0019] The horizontal standard parts precision outbound system provided by the embodiment of the present invention adopts a horizontally arranged storage plate as a supporting storage structure for standard parts. Its horizontal structural arrangement, compared with the vertical storage structure in the traditional stereoscopic warehouse, can control the falling and outbound speed of standard parts in the vertical direction, and effectively control the accuracy of the placement of standard parts. It is also more adaptable to areas with limited height space. The overall size of the system is small, saving warehouse space. Furthermore, when not outbound, the storage plate cooperates with the feeder to load materials, and cooperates with the drive of the first moving mechanism to move horizontally, arranging, supporting and storing multiple standard parts through the strip storage slot. When outbound is required, the relative position of the storage plate and the upper outbound component is adjusted by the drive of the first moving mechanism, and the paddle is driven to descend into the strip storage slot by the second moving mechanism, and the required number of standard parts are pushed into the storage box below as needed, realizing fully automatic and precise outbound. While realizing the automated sorting and precise outbound of standard parts, it reduces labor production costs and improves outbound efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of one side of the horizontal standard parts precision outbound system provided by an embodiment of the present utility model;
[0022] Figure 2 This is a schematic diagram of the three-dimensional structure of the other side of the horizontal standard parts precision outbound system provided by an embodiment of the present utility model;
[0023] Figure 3 This is a front view structural diagram of a horizontal standard parts precision outbound system provided by an embodiment of the present utility model;
[0024] Figure 4 It is a structural schematic diagram of the storage plate provided by an embodiment of the utility model.
[0025] In the figure: 1-feeder; 2-storage component; 3-outlet component; 11-material guide trough; 12-photoelectric door; 21-storage plate; 21a-angle aluminum; 21b-reinforcement rod; 22-first moving mechanism; 31-second moving mechanism; 32-paddle; 33-storage box; 211-strip storage slot; 221-first slide rail; 222-second slide rail; 311-third slide rail; 312-screw module. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
[0027] Figure 1 This is a schematic diagram of the three-dimensional structure of one side of the horizontal standard parts precision outbound system provided by an embodiment of the present utility model; Figure 2 This is a schematic diagram of the three-dimensional structure of the other side of the horizontal standard parts precision outbound system provided by an embodiment of the present utility model; Figure 3 This is a front view structural diagram of a horizontal standard parts precision outbound system provided by an embodiment of the present utility model; Figure 4 This is a schematic diagram of the structure of the storage board provided by the embodiment of the utility model. Figures 1 to 4 As shown, an embodiment of the present invention provides a horizontal standard parts precision outbound system, comprising a feeder 1, a storage component 2 and an outbound component 3.
[0028] The storage assembly 2 includes a storage plate 21 and a first moving mechanism 22. The storage plate 21 is provided with strip-shaped storage slots 211 arranged along a first horizontal direction. The first moving mechanism 22 is provided below the storage plate 21 and is configured to drive the storage plate 21 to move in two axes in the horizontal direction.
[0029] The output end of the feeder 1 is arranged above the strip-shaped receiving trough 211 .
[0030] The outbound assembly 3 includes a second moving mechanism 31, a paddle 32 that matches the strip-shaped storage slot 211, and a storage box 33. The second moving mechanism 31 is disposed above the storage plate 21 and is configured to drive the paddle 32 to perform biaxial motion in the vertical direction and the first direction. The storage box 33 is disposed on one side of the storage plate 21 in the first direction.
[0031] In an embodiment of the present invention, when the horizontal standard parts precision outbound system is working, it first transports the standard parts to be sorted to the feeder 1 through the existing picking system in the stereoscopic warehouse, such as the AGV trolley. Since they are standard parts, the total number of standard parts sent to the standard parts precision outbound system can be recorded to facilitate subsequent statistics. The feeder 1 in the embodiment of the present invention adopts a vibrating feeder, which is arranged above the other side of the storage plate 21 in the first direction through a platform bracket. The output end of the feeder 1 is provided with a guide trough 11 inclined toward the storage plate 21. After the standard parts are transported to the vibrating plate of the feeder 1 and adjusted in vibration posture, they are neatly arranged in a specific direction through the guide trough 11, and are sequentially guided and transported to the strip storage trough 211 on the storage plate 21 below. By using a sloped guide trough 11 that is tilted downward toward the receiving plate 21, standard components slide from the highest point along the bottom of the trough toward the receiving plate 21 under the action of gravity. Closely adjacent standard components that are transported to the end via the vibrating plate can be separated by speed. The trough walls on both sides limit and guide the sliding standard components, reducing the time they remain in the air between the output end of the feeder 1 and the receiving plate 21, ensuring that they maintain the same posture once they fall into the strip receiving trough 211. Following the fall of the standard components, the receiving plate 21 is also driven by the first moving mechanism 22 to move a certain distance in the first direction, allowing the standard components that fall later to be placed side by side along the extension direction of the strip receiving trough 211, thereby enabling the strip receiving trough 211 to sequentially store the standard components held by the receiving plate 21 one by one. After the storage is completed, the first moving mechanism 22 can be used to drive the storage plate 21 to move relative to the paddle 32 above, so that the strip storage slot 211 where the standard parts to be shipped out are located moves to below the paddle 32. At this time, the second moving mechanism 31 is used to drive the paddle 32 to descend into the strip storage slot 211, and fit into the gap between multiple standard parts, or the strip storage slot 211 is away from one end of the storage box 33. Then, the paddle 32 is driven again to move along the first direction toward the side of the storage box 33, so that the required number of standard parts can be pushed from the storage plate 21 into the storage box 33 for the staff to take out and complete the shipment.
[0032] The horizontal standard parts precision outbound system provided by the embodiment of the present invention adopts a horizontally arranged storage plate 21 as a support and storage structure for standard parts. Compared with the vertical storage structure in the traditional stereoscopic warehouse, its horizontal structural arrangement can control the falling and outbound speed of standard parts in the vertical direction, and effectively control the accuracy of the placement of standard parts. It is also more adaptable to areas with limited height space, and the overall size of the system is small, saving warehouse space. Furthermore, when not outbound, the storage plate 21 cooperates with the feeder 1 to load materials, and moves horizontally with the drive of the first moving mechanism 21, and arranges, supports and stores multiple standard parts through the strip storage slot 211. When it is necessary to ship out of the warehouse, the first moving mechanism 21 is used to drive the relative position of the storage plate 21 and the upper shipping component 3, and the second moving mechanism 31 is used to drive the paddle 32 to descend into the strip storage slot 21, and the required number of standard parts are pushed into the storage box 33 below as needed, realizing fully automatic and precise shipping out of the warehouse. While realizing the automated sorting and precise shipping out of the standard parts, it reduces the labor production cost and improves the shipping efficiency.
[0033] Optionally, a plurality of strip storage slots 211 are provided on the storage plate 21, and the plurality of strip storage slots 211 are arranged in parallel and adjacent to each other. For example, in an embodiment of the present utility model, a plurality of strip storage slots 211 are provided side by side on the storage plate 21, which can effectively increase the number of standard parts that can be stored. When loading and unloading standard parts, when a strip storage slot 211 is filled with standard parts in sequence, or after unloading is completed, it is only necessary to drive the storage plate 21 to move in a direction perpendicular to the first direction by the first moving mechanism 21, so that the adjacent strip storage slot 211 can be adjusted to correspond to the output end of the feeder 1, or the paddle 32, so as to continue loading or unloading, thereby further improving the unloading efficiency.
[0034] Optionally, the storage plate 21 is formed by welding a plurality of angle aluminums 21a in parallel in sequence. For example, in an embodiment of the present utility model, the storage plate 21 is welded by welding a plurality of angle aluminums 21a with a bent groove structure. The angle aluminum 21a itself is convenient to manufacture or purchase as a standard part, and the bent groove mechanism on one side thereof can be used as a sequential placement and supporting space for standard connectors such as bolts. The structure is simple and easy to manufacture. Furthermore, reinforcing rods 21b are respectively welded at both ends of the bottom of the storage plate 21 in the first direction, and the reinforcing rods 21b are arranged along a second direction perpendicular to the first direction. By additionally welding reinforcing rods 21b at the bottom, the overall multi-section welded structure of the storage plate 21 is reinforced and supported, thereby improving the connection stability and ensuring the service life.
[0035] Optionally, the guide trough 11 is provided with a photoelectric gate 12 in its extension direction. For example, in the embodiment of the present invention, by providing the photoelectric gate 12 on the guide trough 11 as the output end of the feeder 1, when the falling standard parts pass through the photoelectric gate 12, the signal generated by the photoelectric gate 12 will be transmitted to the control device such as the host computer, thereby performing corresponding control adjustments on the first moving mechanism 22 and the second moving mechanism 31, and correspondingly performing the movement switching of the strip storage trough 211 and the lifting and horizontal swinging of the paddle 32, thereby achieving fully automated operation of the entire loading and unloading process. For example, in the embodiment of the present invention, the loading and unloading of standard parts can be based on the signal of the photoelectric gate 12 to count the standard parts in the strip guide trough 211. When the storage upper limit of the strip guide trough 211 is not reached, the first moving mechanism 22 drives the storage plate 21 to move along the first direction to continuously store standard parts into the strip guide trough 211. When a single strip guide trough 211 reaches its upper capacity limit, the receiving plate 21 can be driven to move horizontally in the second direction to switch the strip guide trough 211 to allow standard parts to enter the warehouse. When it is determined that the warehouse entry quantity has been reached, the first moving mechanism 22 drives the receiving plate 21 to move relative to the paddle 32, so that the paddle 32 is relatively located above the strip guide trough 211 carrying standard parts for exiting the warehouse. The second moving mechanism 31 drives the paddle 32 to descend into the strip guide trough 211, and then paddles the standard parts in the first direction, allowing a specific number of standard parts to be ejected from the receiving plate 21 near the storage box 33 and fall into the storage box 33. However, if it is determined that the warehouse exit quantity is insufficient, the first moving mechanism 22 drives the receiving plate 21 to move horizontally in the second direction to switch the strip guide trough 211 to cooperate with the second moving mechanism 31 and paddle 32 to continue the warehouse exit of standard parts.
[0036] Optionally, the first moving mechanism 22 includes a first slide rail 221 and a second slide rail 222, wherein the first slide rail 221 is arranged along a first direction, the second slide rail 222 is slidably mounted on the first slide rail 221 by a sliding motor, the second slide rail 222 is perpendicular to the first slide rail 221, and the storage plate 21 is slidably mounted on the first slide rail 221 by a sliding motor. For example, in an embodiment of the present invention, the second slide rail 222 is driven by the sliding motor to slide along the first direction on the first slide rail 221, and the storage plate 21 is driven to slide along the second direction on the second slide rail 222, thereby achieving biaxial movement of the storage plate 21 in the horizontal direction, with a simple structure and convenient control. At the same time, two first slide rails 221 are provided and arranged in parallel and spaced apart, and the two ends of the second slide rail 222 are respectively slidably connected to the two first slide rails 221 by a sliding motor, which facilitates the setting of the corresponding drive device and is conducive to structural balance, effectively ensuring the stability of the overall structure.
[0037] Optionally, the second moving mechanism 31 includes a third slide rail 311 and a screw module 312. The third slide rail 311 is arranged above the storage plate 21 along the first direction. The screw module 312 is slidably connected to the third slide rail 311 via a sliding motor. The screw of the screw module 312 is arranged in the vertical direction, and the nut drive end is connected to the paddle 32. For example, in an embodiment of the present invention, by adopting the second moving mechanism 31 composed of the third slide rail 311 and the screw module 312, the sliding motor structure drives the screw module 312 to drive the paddle 32 to move along the first direction relative to the storage plate 21, thereby achieving the effect of pushing the standard component within the strip storage groove 211. Furthermore, the screw module 312 realizes the transmission connection of the paddle 32. The screw and nut drive end form a screw-nut kinematic pair. The stepper motor drives the screw to rotate, thereby driving the nut drive end under the limit guide and the paddle 32 to rise and fall.
[0038] Unless otherwise defined, the technical or scientific terms used herein shall have the ordinary meaning understood by persons of ordinary skill in the field to which the present invention belongs. The terms "first", "second" and similar words used in the specification and claims of the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, terms such as "a" or "an" do not indicate a quantity limitation, but rather indicate the presence of at least one. Terms such as "include" or "comprising" mean that the elements or objects appearing before "include" or "comprising" include the elements or objects listed after "include" or "comprising" and their equivalents, and do not exclude other elements or objects. Terms such as "connected" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. Terms such as "upper", "lower", "left", and "right" are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0039] The above description is only an optional embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A horizontal standard parts precision outbound system, characterized by: include: Feeder (1), storage component (2) and outgoing component (3), The storage assembly (2) comprises a storage plate (21) and a first moving mechanism (22); the storage plate (21) is provided with a strip-shaped storage groove (211) arranged along a first horizontal direction; the first moving mechanism (22) is arranged below the storage plate (21) and is configured to drive the storage plate (21) to perform biaxial movement along a horizontal direction; The output end of the feeder (1) is arranged above the strip-shaped receiving groove (211); The outgoing component (3) comprises a second moving mechanism (31), a paddle (32) matching the strip-shaped storage slot (211), and a storage box (33); the second moving mechanism (31) is arranged above the storage plate (21) and is configured to drive the paddle (32) to perform biaxial movement in a vertical direction and in the first direction; the storage box (33) is arranged on one side of the storage plate (21) in the first direction.
2. The horizontal standard parts precision outbound system according to claim 1 is characterized in that: The storage plate (21) is provided with a plurality of strip-shaped storage grooves (211), and the plurality of strip-shaped storage grooves (211) are arranged in parallel and adjacent to each other.
3. The horizontal standard parts precision outbound system according to claim 2 is characterized in that: The receiving plate (21) is formed by sequentially welding a plurality of angle aluminums (21a) in parallel.
4. The horizontal standard parts precision outbound system according to claim 3 is characterized in that: A reinforcing rod (21b) is welded to the bottom of the receiving plate (21), and the reinforcing rod (21b) is arranged along a second direction perpendicular to the first direction.
5. The horizontal standard parts precision outbound system according to claim 1 is characterized in that: The feeder (1) is arranged above the other side of the receiving plate (21) in the first direction, and the output end of the feeder (1) is provided with a material guide trough (11) inclined toward the receiving plate (21).
6. The horizontal standard parts precision outbound system according to claim 5, characterized in that: The material guide trough (11) is provided with a photoelectric gate (12) in its extending direction.
7. The horizontal standard parts precision outbound system according to claim 4, characterized in that: The feeder (1) is a vibrating feeder.
8. The horizontal standard parts precision outbound system according to any one of claims 1 to 7, characterized in that: The first moving mechanism (22) comprises a first slide rail (221) and a second slide rail (222), the first slide rail (221) is arranged along the first direction, the second slide rail (222) is slidably mounted on the first slide rail (221) via a sliding motor, the second slide rail (222) is perpendicular to the first slide rail (221), and the storage plate (21) is slidably mounted on the first slide rail (221) via a sliding motor.
9. The horizontal standard parts precision outbound system according to claim 8, characterized in that: Two first slide rails (221) are provided and arranged in parallel and spaced apart, and two ends of the second slide rail (222) are respectively slidably connected to the two first slide rails (221) via the sliding motor.
10. The horizontal standard parts precision outbound system according to any one of claims 1 to 7, characterized in that: The second moving mechanism (31) comprises a third slide rail (311) and a screw module (312); the third slide rail (311) is arranged above the storage plate (21) along the first direction; the screw module (312) is slidably connected to the third slide rail (311) via a sliding motor; the screw of the screw module (312) is arranged in a vertical direction and a nut transmission end is connected to the paddle (32).