Full-automatic sorting tower warehouse and full-automatic production line for aluminum alloy doors and windows

Abstract

The utility model discloses a full-automatic sorting tower warehouse and a full-automatic aluminum alloy door and window production line, relates to the technical field of aluminum alloy door and window production equipment, and is characterized in that the full-automatic sorting tower warehouse is used for automatically and intelligently storing and sorting materials; according to the full-automatic sorting tower library, the overall production efficiency of the aluminum alloy door and window production line can be effectively improved, meanwhile, the labor intensity of workers and the labor cost are greatly reduced, the temporary storage mechanism and the sorting mechanism are arranged in the full-automatic sorting tower library, the temporary storage mechanism is composed of a plurality of transverse rods, and stacking spaces which are vertically spaced and horizontally supported are formed; the sorting mechanism is composed of a horizontal sliding rail, a vertical sliding rail and a storing and taking material frame, has the characteristics of intelligent recognition, precise storage and sorting, bidirectional storing and taking and high space utilization rate, effectively replaces manual storage and classified sorting, and has the advantages of being short in sorting period, high in sorting precision, timely in material supply and small in occupied space.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum alloy door and window production equipment, in particular to a high-efficiency dust removal filter bag. Background Art

[0002] Aluminum alloy doors and windows are widely used in modern buildings. They are lightweight, strong, corrosion-resistant, easy to process and maintain, and offer excellent thermal and sound insulation, creating a comfortable living and working environment.

[0003] Aluminum doors and windows are mass-produced on an aluminum door and window production line. This system integrates a series of equipment and processes specifically designed for aluminum door and window production, making it a complex and sophisticated system. It covers every step from raw material preparation to finished product manufacturing. Generally speaking, this process consists of blanking and assembly. Blanking primarily involves processing raw materials to produce the materials used for aluminum door and window assembly. Assembly involves selecting materials of different sizes and specifications based on the product model and specifications.

[0004] Between the cutting and assembly production stages, the vast majority of existing production lines rely on manual storage, classification, and sorting. Materials are often randomly stacked, easily causing confusion and mistaking, and resulting in low space utilization. This in turn leads to defects such as long sorting cycles, high material selection errors, untimely material supply, and large space occupation. This greatly affects the overall production efficiency of the aluminum alloy door and window production line, while also significantly increasing labor intensity and labor costs. Summary of the Invention

[0005] In response to the problems raised in the background technology, the utility model provides a fully automatic sorting tower warehouse and a fully automatic production line for aluminum alloy doors and windows.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A fully automatic sorting tower, comprising an outer cover of the tower, characterized in that a sorting inlet and a sorting outlet for a conveyor belt are provided at the lower end of the outer cover to allow materials to enter and exit the sorting tower, and a buffer mechanism and a sorting mechanism are provided inside the outer cover of the tower;

[0008] The cache mechanism is used to store materials. It is installed on the inner wall of the tower cover and consists of multiple cross bars. The multiple cross bars are horizontally arranged and evenly spaced in the horizontal and vertical directions to form a stacking space with upper and lower intervals and horizontal support for material storage; the sorting mechanism is used for material transfer in the material storage and retrieval link. It is composed of horizontal slide rails, vertical slide rails and storage and retrieval racks. The horizontal slide rails include a first horizontal slide rail and a second horizontal slide rail. The first horizontal slide rail is horizontally arranged toward the cache mechanism and is symmetrically arranged with respect to the second horizontal slide rail. The second Both ends of the horizontal slide rail are installed on the slide seat of the first horizontal slide rail and are controlled by the first horizontal slide rail to move closer to or away from the cache mechanism. The vertical slide rail is installed on the slide seat of the second horizontal slide rail and is controlled by the second horizontal slide rail to make horizontal displacement closer to or away from the cache mechanism. The storage and retrieval rack is installed on the slide seat of the vertical slide rail and is controlled by the vertical slide rail to make vertical displacement. The storage and retrieval rack includes a cross beam, which is fixedly connected to the slide seat of the vertical slide rail and has multiple storage and retrieval rods arranged thereon. The multiple storage and retrieval rods are arranged at intervals between them and are horizontally oriented toward the cache mechanism.

[0009] The above-mentioned fully automatic sorting tower warehouse, wherein the caching mechanism is symmetrically arranged in the outer cover of the tower warehouse, effectively utilizing the internal space of the outer cover of the tower warehouse. In order to achieve the purpose of two-way storage and retrieval, the storage and retrieval rod on the storage and retrieval rack of the sorting mechanism is movable, and a plurality of horizontally penetrating sliding holes are spaced apart on the cross beam, and the storage and retrieval rod is slidably arranged at the sliding holes. By adjusting the sliding direction of the storage and retrieval rod, the storage and retrieval rack is oriented to the caching mechanism in different directions, thereby completing two-way storage and retrieval. At the same time, it also helps to reduce the occupied space of the sorting mechanism and improve space utilization. A rack is provided on one side of the storage and retrieval rod, and a self-locking motor is provided at the lower edge of the cross beam. The self-locking motor corresponds to the storage and retrieval rod one by one, and a gear is fixedly connected to its transmission shaft, and the gear is meshed with the rack. The self-locking motor controls the sliding and locking of the storage and retrieval rod through the gear and rack, thereby completing the adjustment and locking of the direction of the storage and retrieval rack, thereby realizing two-way storage and retrieval.

[0010] The working method of the above-mentioned fully automatic sorting tower is as follows:

[0011] Material storage: After the aluminum alloy doors and windows are unloaded, they are sent to the fully automatic sorting tower through the sorting entrance and conveyor belt. The sorting mechanism starts working, and the storage and retrieval rack descends to the corresponding height and faces the material position via the second horizontal and vertical slide rails. At the same time, the direction of the storage and retrieval rod is adjusted. Subsequently, it moves toward the material via the first horizontal slide rail until it reaches the material position and stops. Then, the storage and retrieval rack rises via the vertical slide rail, allowing the material to fall onto the storage and retrieval rod.

[0012] The sorting mechanism that has completed loading is reset through the first horizontal slide rail, and based on the material model and specifications, the second horizontal slide rail and the vertical slide rail are linked to transfer the material to the position opposite to the corresponding stacking space. The transferred material is moved again to the corresponding stacking position through the first horizontal slide rail until it reaches above the stacking position. At this time, the vertical slide rail descends and stores the material in the corresponding stacking position. After the final reset, it waits for the next material storage;

[0013] Material sorting: The sorting mechanism sorts the materials according to the current product models and specifications. The sorting mechanism moves the storage and retrieval rack to the stacking position for the corresponding material storage through the linkage of the first horizontal slide rail, the second horizontal slide rail and the vertical slide rail. Then, the storage and retrieval rack rises through the vertical slide rail, places the material on the storage and retrieval rod, and then resets. The taken-out material is sent to the conveyor belt again through the linkage of the first horizontal slide rail, the second horizontal slide rail and the vertical slide rail, and sent out through the sorting outlet.

[0014] A fully automatic production line for aluminum alloy doors and windows, comprising a blanking station and an assembly station, characterized in that the aforementioned fully automatic sorting tower is disposed between the blanking station and the assembly station, thereby achieving the technical effect of automated material storage and retrieval; multiple fully automatic production lines for aluminum alloy doors and windows can share one or more fully automatic sorting towers;

[0015] Among them, the blanking station is sequentially provided with a CNC sawing center, a CNC drilling and milling center and a CNC end milling machine along the process flow line, which are used for processing and blanking raw materials for aluminum alloy doors and windows. The CNC sawing center, the CNC drilling and milling center and the CNC end milling machine are connected by a blanking conveyor belt to complete material transportation. A servo feeder is provided on one side of the CNC sawing center, and feeding and loading are carried out through the servo feeder. Robot arms are provided on one side of the CNC drilling and milling center and the CNC end milling machine, and loading and unloading are carried out through the robot arms; the assembly station is sequentially provided with a CNC angle grouping machine, a glue injection workbench, a gel storage and an installation line along the process flow line, which respectively correspond to the angle grouping process, glue injection process, gel process and installation process in the processing of aluminum alloy doors and windows;

[0016] A labeling device is provided at the end of the unloading station, which can label the model and specifications of the materials that have been unloaded, so as to facilitate the subsequent material classification and access. A first scanning and identification device is provided at the sorting entrance to scan the label codes on the materials entering the fully automatic sorting tower warehouse and verify the material models and specifications. A second scanning and identification device is provided at the sorting exit to scan the label codes on the materials sent out of the fully automatic sorting tower warehouse and verify the material models and specifications for the second time. The fully automatic sorting tower warehouse is connected to the unloading conveyor belt through a distribution conveyor belt. The front end of the distribution conveyor belt interacts with the unloading conveyor belt to receive materials, and its rear end interacts with the fully automatic sorting tower warehouse. The materials that are about to enter the fully automatic sorting tower warehouse are pre-allocated by the distribution conveyor belt and sent to the corresponding sorting entrance of the fully automatic sorting tower warehouse. Then the materials are transported to the fully automatic sorting tower warehouse through the sorting entrance. The first scanning and identification equipment scans the label code on the materials that are about to enter the fully automatic sorting tower warehouse, verifies the material model and specifications, and plans the storage location of the materials. A batching table is set between the fully automatic sorting tower warehouse and the CNC corner assembly machine. The fully automatic sorting tower warehouse batches materials based on the product specifications of the current aluminum alloy door and window fully automatic production line. After the fully automatic sorting tower warehouse completes the batching, it outputs the complete set of materials to the batching table through the conveyor belt via the sorting outlet.

[0017] In the above-mentioned fully automatic production line for aluminum alloy doors and windows, the number of the CNC drilling and milling center and the CNC end milling machine is at least one.

[0018] In the above-mentioned fully automatic production line for aluminum alloy doors and windows, the gel library is divided into a sash gel library and a frame gel library according to product types.

[0019] The above-mentioned fully automatic production line for aluminum alloy doors and windows, wherein the installation line is a manual installation line, includes a workbench, on which a work box is suspended by a sliding track to assist workers in installation work. A tool placement position is provided on the front of the work box for standardized work use, and a touch-screen LCD is installed at the same time. The touch-screen LCD can be used to store and play work instruction documents, so that workers can effectively carry out installation work. In addition, an alarm light is provided at the upper end of the work box to warn workers, and a handle is installed at the lower end to facilitate workers to adjust the position of the work box through the sliding rail.

[0020] The working method of the above-mentioned fully automatic production line for aluminum alloy doors and windows is as follows:

[0021] Material unloading: Aluminum alloy door and window raw materials are transported to the CNC sawing center via a servo feeder and sawn according to the model and specifications of the aluminum alloy door and window to be produced. The sawn raw materials are then sent to the CNC drilling and milling center and CNC end milling machine via a unloading conveyor belt, where they are grabbed by a robotic arm and processed into materials for aluminum alloy door and window production.

[0022] Transfer of materials before storage: Processed materials are labeled with codes by labeling equipment to identify their specifications and models. The labeled materials are then sent to the distribution conveyor via the unloading conveyor. The distribution conveyor distributes the materials based on the processing flow and transfers them to the sorting entrance position of the fully automatic sorting tower warehouse with corresponding stacking space.

[0023] Material storage: After the aluminum alloy doors and windows are unloaded, they are sent to the fully automatic sorting tower warehouse through the sorting entrance and conveyor belt. The first scanning and identification equipment at the sorting entrance identifies the label code on the material to determine its specifications and models. If it is incorrect, the material will be returned to the distribution conveyor belt and transported to the corresponding fully automatic sorting tower warehouse. After confirmation, it will be allowed to enter the fully automatic sorting tower warehouse;

[0024] The sorting mechanism stores and retrieves the confirmed materials, and the storage and retrieval rack descends to the corresponding height through the second horizontal slide rail and the vertical slide rail and faces the material position, while completing the adjustment of the direction of the storage and retrieval rod. Subsequently, it moves toward the material through the first horizontal slide rail until it reaches the material position and stops. Then, the storage and retrieval rack rises through the vertical slide rail to allow the material to fall onto the storage and retrieval rod. The sorting mechanism that completes loading resets through the first horizontal slide rail, and based on the material model and specifications, the material is transferred to the corresponding stacking space through the linkage of the second horizontal slide rail and the vertical slide rail. The transferred material again approaches the corresponding stacking position through the first horizontal slide rail until it reaches above the stacking position. At this time, the vertical slide rail descends and stores the material in the corresponding stacking position. After it is finally reset, it waits for the next material storage.

[0025] Material sorting: According to the product models and specifications produced by the current fully automatic production line of aluminum alloy doors and windows, the sorting mechanism sorts the materials. The sorting mechanism moves the storage and retrieval rack to the stacking position for the corresponding material storage through the linkage of the first horizontal slide rail, the second horizontal slide rail and the vertical slide rail. Then, the storage and retrieval rack rises through the vertical slide rail, takes the material and places it on the storage and retrieval rod, then resets, and again links the first horizontal slide rail, the second horizontal slide rail and the vertical slide rail to send the taken-out material to the conveyor belt; repeat the above operation until the complete set of materials for the produced product is fully configured, and then it can be sent to the batching table through the sorting outlet. At this time, when the sent complete set of materials passes through the sorting outlet, the second scanning and identification device at the sorting outlet performs a second identification on the label code of the complete set of materials to confirm that the batching is correct. If a batching error occurs, the material will be returned;

[0026] Product assembly: The complete set of materials with ingredients are sent to the CNC corner assembly machine, glue injection workbench, gel storage and installation line in sequence for corner assembly, glue injection, gel and final installation of aluminum alloy doors and windows. Finally, the product is completed, tested, packaged and boxed.

[0027] In the above-mentioned fully automatic production line for aluminum alloy doors and windows, a return and twisting conveyor belt is provided between the batching table and the distribution conveyor belt; when the second scanning and identification device finds that the secondary recognition result of the label code of the set of materials is incorrect, the incorrect set of materials sent to the batching table is sent back to the distribution conveyor belt in sequence through the return and twisting conveyor belt, and is then sent to the first scanning and identification device in sequence for re-identification, and the corresponding stacking space is reallocated.

[0028] The technical effects and advantages of this utility model are:

[0029] The utility model discloses a fully automatic sorting tower warehouse and a fully automatic production line for aluminum alloy doors and windows, which relate to the technical field of aluminum alloy door and window production equipment. The fully automatic production line for aluminum alloy doors and windows is characterized in that a fully automatic sorting tower warehouse is used to carry out automatic intelligent storage and sorting of materials, which can effectively improve the overall production efficiency of the aluminum alloy door and window production line, and also greatly reduce the labor intensity and labor cost. A cache mechanism and a sorting mechanism are arranged in the fully automatic sorting tower warehouse. The cache mechanism is composed of a plurality of cross bars to form a stacking space with upper and lower intervals and horizontal support. The sorting mechanism is composed of a horizontal slide rail, a vertical slide rail and a storage and retrieval rack. It has the characteristics of intelligent identification, precise storage and sorting, two-way storage and retrieval, and high space utilization, effectively replaces manual storage, classification and sorting, and has the advantages of short sorting cycle, high material selection accuracy, timely material supply, and small space occupation. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 This is a schematic diagram of the fully automatic production line for aluminum alloy doors and windows.

[0031] Figure 2 This is a schematic diagram of the cutting station.

[0032] Figure 3 Schematic diagram of the assembly station.

[0033] Figure 4 This is a schematic diagram of a fully automatic sorting tower.

[0034] Figure 5 This is a top view of the interior of the fully automatic sorting tower.

[0035] Figure 6 This is a three-dimensional diagram of the sorting mechanism.

[0036] Figure 7 Schematic diagram of the work box.

[0037] Figure 8 Schematic diagram of the retractable conveyor belt and the fully automatic sorting tower.

[0038] The figures are marked as follows: 1. Tower cover; 2. Sorting inlet; 3. Sorting outlet; 4. Crossbar; 5. Vertical slide rail; 6. Access rack; 7. First horizontal slide rail; 8. Second horizontal slide rail; 9. Crossbeam; 10. Access rod; 11. Slide hole; 12. Rack; 13. Self-locking motor; 14. CNC sawing center; 15. CNC drilling and milling center; 16. CNC end milling machine; 17. Unloading conveyor belt; 18. Servo feeder; 19. Robotic arm; 20. CNC angle assembly machine; 21. Glue injection workbench; 22. Gel storage; 23. Assembly line; 24. Distribution conveyor; 25. Workbench; 26. Work box; 27. Tool placement; 28. Touch LCD screen; 29. ​​Alarm light; 30. Handle; 31. Batching table; 32. Return and twisting conveyor; A. Fully automatic sorting tower; B. Unloading station; C. Assembly station. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0040] Example 1

[0041] As shown in the figure, this embodiment discloses a fully automatic sorting tower, including a tower outer cover 1, characterized in that a sorting inlet 2 and a sorting outlet 3 for a conveyor belt to pass through are opened at the lower end of the tower outer cover 1 to allow materials to enter and exit the sorting tower, and a buffer mechanism and a sorting mechanism are provided inside the tower outer cover 1;

[0042] The cache mechanism is used to store materials. It is installed on the inner wall of the tower outer cover 1 and is composed of multiple cross bars 4. The multiple cross bars 4 are arranged horizontally and evenly spaced in the horizontal and vertical directions to form a stacking space with upper and lower intervals and horizontal support for material storage; the sorting mechanism is used for material transfer in the material storage and retrieval link. It is composed of horizontal slide rails, vertical slide rails 5 and storage and retrieval racks 6. The horizontal slide rails include a first horizontal slide rail 7 and a second horizontal slide rail 8. The first horizontal slide rail 7 is arranged horizontally toward the cache mechanism and is symmetrically arranged with respect to the second horizontal slide rail 8. The second horizontal slide rail 8 is arranged horizontally. Both ends are installed on the slide of the first horizontal slide rail 7 and are controlled by the first horizontal slide rail 7 to move closer to or away from the cache mechanism. The vertical slide rail 5 is installed on the slide of the second horizontal slide rail 8 and is controlled by the second horizontal slide rail 8 to make horizontal displacement to move closer to or away from the cache mechanism. The storage and retrieval rack 6 is installed on the slide of the vertical slide rail 5 and is controlled by the vertical slide rail 5 to make vertical displacement. The storage and retrieval rack 6 includes a cross beam 9, which is fixedly connected to the slide of the vertical slide rail 5. A plurality of storage and retrieval rods 10 are arranged thereon. The plurality of storage and retrieval rods 10 are arranged at intervals between them and horizontally toward the cache mechanism.

[0043] The fully automatic sorting tower warehouse based on this embodiment can effectively solve the material storage and sorting problems in the production process of aluminum alloy doors and windows. The materials processed in the unloading link can be directly classified and stored through the fully automatic sorting tower warehouse, and the corresponding sets of materials can be sorted out according to the production needs of the back-end assembly production link and transported to the back-end, which greatly reduces the intensity and cost of manual processing.

[0044] Example 2

[0045] Based on the technical solution of Example 1, a fully automatic sorting tower warehouse of this embodiment is provided, in which the caching mechanism is symmetrically arranged in the tower warehouse outer cover shell 1, effectively utilizing the internal space of the tower warehouse outer cover shell 1, and greatly improving the space utilization rate to achieve the purpose of two-way storage and retrieval of materials. To this end, the storage and retrieval rod 10 on the storage and retrieval rack 6 of the sorting mechanism of this embodiment is movable, and a plurality of horizontal through sliding holes 11 are spaced apart on the crossbeam 9. The storage and retrieval rod 10 is slidably arranged at the sliding hole 11. By adjusting the sliding direction of the storage and retrieval rod 10, the storage and retrieval rack 6 is oriented to the caching mechanism in different directions, thereby completing two-way storage and retrieval of materials. At the same time, it also helps to reduce the occupied space of the sorting mechanism. , to improve space utilization, a rack 12 is provided on one side of the storage and retrieval rod 10, and a self-locking motor 13 is provided on the lower edge of the beam 9. The self-locking motor 13 corresponds to the storage and retrieval rod 10 one by one, and a gear is fixedly connected to its transmission shaft, and the gear is engaged with the rack 12. The self-locking motor 13 controls the sliding and locking of the storage and retrieval rod 10 through the gear and rack 12, thereby completing the adjustment and locking of the direction of the storage and retrieval rack 6, and realizing two-way storage and retrieval. In addition, the self-locking motor 13 can be controlled separately. Based on this, through program control, the sorting mechanism can take out aluminum alloy materials of various models and specifications / different storage orientations at one time when storing and taking out materials, which greatly saves storage and sorting time.

[0046] Example 3

[0047] Based on a fully automatic sorting tower disclosed in Examples 1 and 2, its working method is as follows:

[0048] Material storage: After the aluminum alloy door and window materials are unloaded, they are sent to the fully automatic sorting tower through the sorting entrance 2 and the conveyor belt. The sorting mechanism starts working, and the storage and retrieval rack 6 is lowered to the corresponding height and faces the material position through the second horizontal slide rail 8 and the vertical slide rail 5. At the same time, the direction of the storage and retrieval rod 10 is adjusted. Subsequently, it moves toward the material through the first horizontal slide rail 7 until it reaches the material position and stops. Then, the storage and retrieval rack 6 rises through the vertical slide rail 5, allowing the material to fall onto the storage and retrieval rod 10.

[0049] The sorting mechanism that has completed loading is reset through the first horizontal slide 7, and based on the material model and specifications, the second horizontal slide 8 and the vertical slide 5 are linked to transfer the material to the corresponding stacking space. The transferred material is moved again to the corresponding stacking position through the first horizontal slide 7 until it reaches above the stacking position. At this time, the vertical slide 5 descends and stores the material in the corresponding stacking position. After the final reset, it waits for the next material storage.

[0050] Material sorting: The sorting mechanism sorts the materials according to the product models and specifications currently being produced. The sorting mechanism moves the access rack 6 to the stacking position for the corresponding material storage through the linkage of the first horizontal slide 7, the second horizontal slide 8, and the vertical slide 5. Then, the access rack 6 rises through the vertical slide 5, places the materials on the access rod 10, and then resets. The materials are then sent to the conveyor belt through the linkage of the first horizontal slide 7, the second horizontal slide 8, and the vertical slide 5, and then sent out through the sorting outlet 3.

[0051] It should be noted that the conveyor belt inside the tower outer cover 1 is correspondingly arranged below the buffer mechanism to rationally utilize the internal space of the fully automatic sorting tower.

[0052] Example 4

[0053] This embodiment discloses a fully automatic production line for aluminum alloy doors and windows, comprising a blanking station B and an assembly station C. The embodiment is characterized in that the aforementioned fully automatic sorting tower A is disposed between the blanking station B and the assembly station C, thereby achieving the technical effect of automated material storage and retrieval. Furthermore, multiple fully automatic production lines for aluminum alloy doors and windows can share one or more fully automatic sorting towers A. Controlled by a unified control system, this significantly increases the storage and sorting capacity and efficiency of the fully automatic sorting towers A, thereby facilitating the coordinated management and efficiency improvement of multiple aluminum alloy door and window production lines.

[0054] Specifically, a CNC sawing center 14, a CNC drilling and milling center 15, and a CNC end milling machine 16 are sequentially arranged along the process flow line at the blanking station B, which are used for processing and blanking raw materials for aluminum alloy doors and windows, such as cutting, stamping, surface treatment, end face treatment, etc. The CNC sawing center 14, the CNC drilling and milling center 15, and the CNC end milling machine 16 are connected by a blanking conveyor belt 17 to complete material transportation. A servo feeder 18 is set on one side of the CNC sawing center 14, and the servo feeder 18 is used to feed and load the materials. A robotic arm 19 is set on one side of the CNC drilling and milling center 15 and the CNC end milling machine 16, and the robotic arm 19 is used to load and unload the materials; a CNC angle grouping machine 20, a glue injection workbench 21, a gel storage 22, and an installation line 23 are sequentially arranged along the process flow line at the assembly station C, which correspond to the angle grouping process, glue injection process, gel process, and installation process in the processing of aluminum alloy doors and windows, respectively.

[0055] A labeling device is provided at the end of the unloading station B, which can label the model and specifications of the materials that have been unloaded, so as to facilitate the subsequent material classification and storage and retrieval. A first scanning and identification device is provided at the sorting entrance 2, which is used to scan the label code on the material entering the fully automatic sorting tower warehouse A and verify the material model and specifications. A second scanning and identification device is provided at the sorting exit 3, which is used to scan the label code on the material sent out of the fully automatic sorting tower warehouse A and verify the material model and specifications for the second time; the fully automatic sorting tower warehouse A is connected to the unloading conveyor belt 17 through the distribution conveyor belt 24. The front end of the distribution conveyor belt 24 interacts with the unloading conveyor belt 17 to receive materials, and its rear end interacts with the conveyor belt in the fully automatic sorting tower warehouse A. The materials that are about to enter the fully automatic sorting tower warehouse A are pre-distributed by the distribution conveyor belt 24 in the early stage and sent to the corresponding sorting entrance 2 of the fully automatic sorting tower warehouse A. Then, the materials are transported to the fully automatic sorting tower warehouse A through the sorting entrance 2. The first scanning and recognition device scans the label code on the materials that are about to enter the fully automatic sorting tower warehouse A, verifies the material model and specifications, and is used to plan the storage location of the materials. A batching table 31 is set between the fully automatic sorting tower warehouse A and the CNC corner assembly machine 20. The fully automatic sorting tower warehouse A batches the materials based on the product specifications produced by the current fully automatic production line of aluminum alloy doors and windows. After the fully automatic sorting tower warehouse A completes the batching, it outputs the complete set of materials to the batching table 31 through the conveyor belt via the sorting exit 3.

[0056] In addition, there is at least one CNC drilling and milling center 15 and one CNC end milling machine 16, which are used to adjust the processing links of different products. The gel library 22 is divided into a fan gel library and a frame gel library according to the product type.

[0057] In this embodiment, the installation line 23 is a manual installation line, including but not limited to processes such as installing rubber strips, installing hardware, installing glass, and pressing rubber strips. The installation line 23 includes a workbench 25, and a work box 26 is suspended on the workbench 25 through a sliding track to assist the staff in performing installation work. A tool placement position 27 is provided on the front of the work box 26 for standardized work use. At the same time, a touch LCD screen 28 is installed. The touch LCD screen 28 can be used to store and play work instruction documents to facilitate the staff to effectively perform installation work. In addition, an alarm light 29 is provided at the upper end of the work box 26 for warning staff, such as emergency evacuation, and a handle 30 is installed at the lower end to facilitate the staff to adjust the position of the work box 26 through the sliding rail.

[0058] Example 5

[0059] Based on the fully automatic production line for aluminum alloy doors and windows disclosed in Example 4, its working method is as follows:

[0060] Material unloading: Aluminum alloy door and window raw materials are transported to the CNC sawing center 14 via the servo feeder 18 and sawn according to the model and specifications of the aluminum alloy door and window to be produced. The sawn raw materials are then sent to the CNC drilling and milling center 15 and the CNC end milling machine 16 via the unloading conveyor 17, and are grabbed by the robotic arm 19 and subsequently processed into materials for the production of aluminum alloy doors and windows;

[0061] Transfer of materials before storage: Processed materials are labeled with codes by labeling equipment to identify their specifications and models. The labeled materials are then sent to the distribution conveyor 24 via the unloading conveyor 17. The distribution conveyor 24 distributes the materials based on the processing flow and transfers them to the sorting entrance 2 of the fully automatic sorting tower A, which is planned with corresponding stacking space.

[0062] Material storage: After the aluminum alloy door and window materials are unloaded, they are sent to the fully automatic sorting tower warehouse A through the sorting entrance 2 and the conveyor belt. The first scanning and identification equipment at the sorting entrance 2 identifies the label code on the material to determine its specifications and models. If it is incorrect, the material will be returned to the distribution conveyor belt 24 and transported to the corresponding fully automatic sorting tower warehouse A. After confirmation, it will be allowed to enter the fully automatic sorting tower warehouse A;

[0063] After the material is loaded, the material is transferred to the corresponding stacking position through the linkage of the second horizontal slide rail 8 and the vertical slide rail 5. The transferred material is again moved to the corresponding stacking position through the first horizontal slide rail 7 until it reaches the top of the stacking position. At this time, the vertical slide rail 5 is lowered to store the material in the corresponding stacking position. After the material is finally reset, it waits for the next material storage.

[0064] Material sorting: According to the product models and specifications of the current fully automatic production line of aluminum alloy doors and windows, the sorting mechanism sorts the materials. The sorting mechanism moves the storage and retrieval rack 6 to the stacking position for corresponding material storage through the first horizontal slide rail 7, the second horizontal slide rail 8 and the vertical slide rail 5. Then, the storage and retrieval rack 6 rises through the vertical slide rail 5, takes the material and places it on the storage and retrieval rod 10, then resets, and again uses the first horizontal slide rail 7, the second horizontal slide rail 8 and the vertical slide rail 5 to link the taken-out material to the conveyor belt; repeat the above operation until the complete set of materials for the produced product is fully configured, and it can be sent to the batching table 31 through the sorting outlet 3. At this time, when the sent complete set of materials passes through the sorting outlet 3, the second scanning and recognition device at the sorting outlet 3 performs a second recognition on the label code of the complete set of materials to confirm that the batching is correct. If a batching error occurs, the material is returned;

[0065] Product assembly: The complete set of materials with the ingredients are sent to the CNC corner assembly machine 20, the glue injection workbench 2521, the gel storage 22 and the installation line 23 in sequence for the corner assembly, glue injection, gel and final installation of the aluminum alloy doors and windows. The final product production is completed, tested, packaged and boxed.

[0066] Example 6

[0067] This embodiment discloses a fully automatic production line for aluminum alloy doors and windows, wherein a return and twisting conveyor belt 32 is provided between a batching table 31 and a distribution conveyor belt 24; when the second scanning and identification device finds an error in the secondary recognition result of the label code of the set of materials, the erroneous set of materials delivered to the batching table 31 is returned to the distribution conveyor belt 24 in sequence via the return and twisting conveyor belt 32, and is then delivered to the first scanning and identification device in sequence for re-recognition, and the corresponding stacking space is reallocated.

[0068] In the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," "connected," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0069] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can all be customized according to the description and drawings.

[0070] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic sorting tower, comprising a tower outer cover (1), characterized in that: The lower end of the tower storage outer cover (1) is provided with a sorting inlet (2) and a sorting outlet (3) for the conveyor belt to pass through, and a buffer mechanism and a sorting mechanism are provided inside the tower storage outer cover (1); The cache mechanism is used for storing materials and is installed on the inner wall of the tower outer cover (1). It is composed of a plurality of cross bars (4). The plurality of cross bars (4) are arranged horizontally and are evenly spaced in the horizontal and vertical directions to form a stacking space with upper and lower spacing and horizontal support. The sorting mechanism is used for material transfer in the material storage and retrieval link and is composed of a horizontal slide rail, a vertical slide rail (5) and a storage and retrieval rack (6). The horizontal slide rail includes a first horizontal slide rail (7) and a second horizontal slide rail (8). The first horizontal slide rail (7) is arranged horizontally toward the cache mechanism and is symmetrically arranged with respect to the second horizontal slide rail (8). Both ends of the second horizontal slide rail (8) are installed on the first horizontal slide rail. The storage and retrieval rack (6) is mounted on the slide seat of a horizontal slide rail (7) and is controlled by the first horizontal slide rail (7) to move closer to or away from the cache mechanism. The vertical slide rail (5) is mounted on the slide seat of a second horizontal slide rail (8) and is controlled by the second horizontal slide rail (8) to move horizontally closer to or away from the cache mechanism. The storage and retrieval rack (6) is mounted on the slide seat of the vertical slide rail (5) and is controlled by the vertical slide rail (5) to move vertically closer to or away from the cache mechanism. The storage and retrieval rack (6) includes a crossbeam (9) which is fixedly connected to the slide seat of the vertical slide rail (5) and is provided with a plurality of storage and retrieval rods (10). The plurality of storage and retrieval rods (10) are spaced apart and horizontally face the cache mechanism.

2. A fully automatic sorting tower according to claim 1, characterized in that: The cache mechanism is symmetrically arranged in the outer cover shell (1) of the tower library. The storage and retrieval rod (10) on the storage and retrieval rack (6) of the sorting mechanism is movable. A plurality of horizontally penetrating sliding holes (11) are spaced apart on the crossbeam (9). The storage and retrieval rod (10) is slidably arranged at the sliding hole (11). A rack (12) is arranged on one side of the storage and retrieval rod (10). A self-locking motor (13) is arranged on the lower edge of the crossbeam (9). The self-locking motor (13) corresponds to the storage and retrieval rod (10) one by one. A gear is fixedly connected to the transmission shaft thereof. The gear is engaged with the rack (12). The self-locking motor (13) controls the storage and retrieval rod (10) to slide and lock through the gear and the rack (12).

3. A fully automatic production line for aluminum alloy doors and windows, comprising a blanking station (B) and an assembly station (C), characterized in that: A fully automatic sorting tower (A) according to claim 2 is provided between the unloading station (B) and the assembly station (C); Wherein, a CNC sawing center (14), a CNC drilling and milling center (15) and a CNC end milling machine (16) are sequentially arranged at the blanking station (B) along the process flow line, and the CNC sawing center (14), the CNC drilling and milling center (15) and the CNC end milling machine (16) are connected by a blanking conveyor belt (17), a servo feeder (18) is arranged on one side of the CNC sawing center (14), and feeding and loading are performed by the servo feeder (18), and a mechanical arm (19) is arranged on one side of the CNC drilling and milling center (15) and the CNC end milling machine (16), and loading and unloading are performed by the mechanical arm (19); a CNC angle grouping machine (20), a glue injection workbench (21), a gel bank (22) and an installation line (23) are sequentially arranged at the assembly station (C) along the process flow line; The end of the unloading station (B) is provided with a labeling device, the sorting inlet (2) is provided with a first scanning and identifying device, and the sorting outlet (3) is provided with a second scanning and identifying device; the fully automatic sorting tower (A) is connected to the unloading conveyor belt (17) through a distribution conveyor belt (24); the front end of the distribution conveyor belt (24) interacts with the unloading conveyor belt (17) to receive materials, and the rear end of the distribution conveyor belt (24) interacts with the conveyor belt in the fully automatic sorting tower (A) to transport materials into the fully automatic sorting tower (A) through the sorting inlet (2); a batching platform (31) is provided between the fully automatic sorting tower (A) and the numerical control angle grouping machine (20); after the fully automatic sorting tower (A) completes the batching, the complete set of materials is output to the batching platform (31) through the conveyor belt via the sorting outlet (3).

4. The fully automatic production line for aluminum alloy doors and windows according to claim 3, characterized in that: The number of the CNC drilling and milling center (15) and the CNC end milling machine (16) is at least one.

5. The fully automatic production line for aluminum alloy doors and windows according to claim 3, characterized in that: The gel library (22) is divided into a fan gel library and a frame gel library according to product types.

6. The fully automatic production line for aluminum alloy doors and windows according to claim 3, characterized in that: The installation line (23) is a manual installation line, comprising a workbench (25), a work box (26) being suspended on the workbench (25) via a sliding track, a tool placement position (27) being provided on the front of the work box (26), an alarm light (29) being provided at the upper end of the work box (26), and a handle (30) being provided at the lower end.

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