Gravel belt conveyor carrier roller device capable of controlling water content of gravels

By designing the upper roller and lower water squeeze roller devices in the return section of the belt machine, the PVA water-absorbing sponge layer and side pressure roller are used to clean the moisture on the belt surface, the problem of moisture splashing in the wet sand making process is solved, and the drying control and life extension of the belt machine is achieved.

CN223279950UActive Publication Date: 2025-08-29WUXUE MINBEN MINERAL RESOURCES DEV CO LTD
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Patent Information

Application Number
CN202422258455.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-08-29
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

In the wet sand making process, the moisture content of the sand and gravel aggregate during the conveying process of the belt conveying process causes moisture splash, affecting the on-site environment and the life of the belt conveying machine, and the mixing of moisture with the sand and gravel affects moisture content and wear.

Method used

A sand and gravel conveying belt conveyor roller device that controls the moisture content of sand and gravel is designed, including upper roller and lower water squeeze roller. By cleaning the belt surface during the belt return, the PVA water-absorbing sponge layer absorbs water and is cleaned by extrusion and side pressure rollers, combined with a hopper to collect mud water to ensure the belt is dry.

Benefits of technology

Effectively control the moisture content of sand and gravel, improve the on-site environment of the belt conveyor, reduce moisture splash and wear, and extend the service life of the belt conveyor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a sandstone belt conveyor carrier roller device capable of controlling the water content of sandstone, which is used for dewatering a belt of a belt conveyor return section and comprises a dewatering structure, the dewatering structure comprises an upper carrier roller and a lower wringing roller, and the upper carrier roller and the lower wringing roller are distributed up and down and arranged on the upper side and the lower side of the belt return section; the supporting structure comprises two brackets, the two brackets are distributed on the front side and the rear side of the belt, fixing sleeves are arranged on the outer sides of the brackets, the upper carrier roller is rotationally connected with the brackets through the fixing sleeves, movable sleeves are elastically supported on the outer sides of the brackets, and the lower wringing roller is rotationally connected with the brackets through the movable sleeves. According to the gravel belt conveyor carrier roller device capable of controlling the water content of the gravel, the water removal structure absorbs and squeezes water on the lower surface of the belt in the return stroke section, the belt is kept relatively dry when moving from the return stroke section to the conveying section every time, and therefore the water content of the gravel is controlled, the service life of the belt conveyor is prolonged, and it is ensured that the environment around the belt conveyor is relatively clean.
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Description

Technical Field

[0001] The utility model relates to the technical field of belt conveyor water removal, in particular to a sand and gravel conveying belt conveyor roller device for controlling the water content of sand and gravel. Background Art

[0002] At present, the production process of sand and gravel aggregates can be divided into dry sand making and wet sand making. The two process methods have their own advantages and disadvantages, but in both sand and gravel aggregate manufacturing processes, belt conveyors (belt conveyors) are required to transport and transfer materials (sand and gravel aggregates).

[0003] However, when the belt conveyor is used for wet sand making process, since the sand and gravel aggregates contain moisture, when the belt conveyor is working, part of the moisture is transported with the aggregates, and part of the moisture and fine aggregates stick to the belt and splash and fall everywhere during the return operation, thus causing a poor on-site environment around the belt conveyor, seriously affecting the factory appearance and increasing a lot of sanitation and cleaning work. Moreover, if the moisture is not cleaned in time, when the sand and gravel aggregates are continuously transported in the subsequent process, since there are water stains on the belt surface (the water stains will not splash all over during the return process), when the sand and gravel aggregates fall onto the belt conveyor, these moisture will first affect the moisture content of the subsequent sand and gravel aggregates. Secondly, some moisture will splash to the front and rear sides and flow out from various gaps on the belt conveyor, thus accelerating the wear of the conveyor rollers, resulting in the life of the belt conveyor used for wet sand making being generally only half of that of the dry sand making belt conveyor. For this reason, a sand and gravel conveyor belt conveyor roller device for controlling the moisture content of sand and gravel is proposed. Utility Model Content

[0004] Based on the above statement, the utility model provides a sand and gravel conveying belt conveyor roller device for controlling the moisture content of sand and gravel, which can be used in conjunction with a belt conveyor. By cleaning the belt during the return journey of the belt conveyor, it does not affect the conveying of the belt conveyor and can clean the moisture on the belt surface in time, thereby improving the on-site environment of the belt conveyor. Moreover, by reducing the moisture on the belt surface, firstly, the moisture content of sand and gravel can be controlled, and secondly, the service life of the belt conveyor can be extended.

[0005] The utility model solves the above technical problems with the following technical solutions: a sand and gravel conveyor belt conveyor roller device for controlling the water content of sand and gravel, used for removing water from the belt in the return section of the belt conveyor, comprising:

[0006] A water removal structure, comprising an upper support roller and a lower squeeze roller, wherein the upper support roller and the lower squeeze roller are distributed up and down and are arranged on the upper and lower sides of the belt return section;

[0007] The supporting structure includes two groups of brackets, which are distributed on the front and rear sides of the belt. A fixed sleeve is provided on the outside of the bracket. The upper roller is rotatably connected to the bracket through the fixed sleeve. A movable sleeve is elastically supported on the outside of the bracket. The lower water-squeezing roller is rotatably connected to the bracket through the movable sleeve, so that the lower water-squeezing roller elastically contacts the lower side of the belt. A receiving hopper for collecting mud water is provided below the lower water-squeezing roller.

[0008] On the basis of the above technical solution, the present invention can also be improved as follows.

[0009] Furthermore, an elastic supporting component is provided on the outer side of the bracket, and the movable sleeve is elastically supported on the outer side of the bracket through the elastic supporting component.

[0010] Furthermore, the elastic support component includes a bracket, a sleeve rod, a rotary dial and a spring, wherein a movable hole is opened on the bracket, the sleeve rod is movably connected to the inner side of the movable hole, and the top end of the sleeve rod is fixedly connected to the movable sleeve, the rotary dial is located below the bracket and is threadedly connected to the outer side of the sleeve rod, and the spring is fixedly arranged on the outer side of the sleeve rod and is located between the bracket and the rotary dial.

[0011] Furthermore, the lower squeezing roller has a PVA water-absorbing sponge layer.

[0012] Furthermore, there is a support bar between the receiving hopper and the bracket, so that the receiving hopper provides support for the bracket.

[0013] Furthermore, the water removal structure also includes a plurality of side pressure rollers distributed on the front and rear sides of the belt, and an elastic supporting structure connected to the bracket is provided on the outer side of the side pressure rollers, so that the plurality of side pressure rollers can elastically abut against the front and rear sides of the belt.

[0014] Furthermore, the elastic supporting structure includes a mounting platform, a movable rod, a second spring and an adjustment disk, wherein the mounting platform is fixed to one end of the movable rod, the side pressure roller is rotatably connected to the outside of the mounting platform, a mounting hole is opened on the outside of the bracket, the movable rod is movably connected to the mounting hole, the adjustment disk is threadedly connected to the outside of the movable rod, and the second spring is fixedly arranged between the adjustment disk and the bracket, and is located on the outside of the movable rod.

[0015] Furthermore, a sewage pipe is provided at the bottom of the receiving hopper for draining the muddy water captured by the receiving hopper.

[0016] Compared with the prior art, the technical solution of this application has the following beneficial technical effects:

[0017] The sand and gravel conveyor belt conveyor roller device controls the water content of sand and gravel. The water removal structure absorbs and squeezes water from the lower surface of the belt in the return section, so that the belt remains relatively dry each time it moves from the return section to the conveying section, thereby controlling the water content of sand and gravel, extending the service life of the belt conveyor and ensuring a relatively clean environment around the belt conveyor. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic structural diagram of a sand and gravel conveyor belt conveyor roller device for controlling the water content of sand and gravel provided in an embodiment of the utility model;

[0019] Figure 2 for Figure 1 Schematic diagram of the middle bracket and its connection structure;

[0020] Figure 3 for Figure 2 Schematic diagram of the half-section structure.

[0021] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0022] 1. Belt; 2. Water removal structure; 21. Upper roller; 22. Lower squeezing roller; 23. Side pressure roller; 3. Support structure; 31. Bracket; 32. Elastic support component; 321. Bracket; 322. Sleeve rod; 323. Rotary adjustment disk; 324. Spring 1; 33. Fixed sleeve; 34. Movable sleeve; 35. Hopper; 36. Support bar; 4. Drain pipe; 5. Elastic supporting structure; 51. Mounting platform; 52. Movable rod; 53. Spring 2; 54. Adjustment disk. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0024] In this embodiment, a sand and gravel conveyor belt conveyor roller device for controlling the water content of sand and gravel is used in conjunction with the belt conveyor in the prior art to remove water from the belt 1 of the return section of the belt conveyor, so that the belt 1 remains relatively dry each time it moves from the return section to the conveying section, thereby controlling the water content of sand and gravel, extending the service life of the belt conveyor and ensuring that the environment around the belt conveyor is relatively clean. Figure 1 and Figure 2 As shown, the sand and gravel conveyor belt conveyor roller device for controlling the moisture content of sand and gravel includes a dewatering structure 2 and a support structure 3, wherein the dewatering structure 2 includes an upper roller 21 and a lower water squeezing roller 22, and the lower water squeezing roller 22 and the support structure 3 include a bracket 31, a fixed sleeve 33, a movable sleeve 34 and a receiving hopper 35.

[0025] To facilitate understanding of the structure, position and function of the water removal structure 2 and the support structure 3, further explanation is provided here.

[0026] First, if Figure 1 and 2 As shown, the upper support roller 21 and the lower squeeze roller 22 in the water removal structure 2 are distributed up and down, and can be rotatably arranged on the upper and lower sides of the return section of the belt 1.

[0027] As for the two sets of brackets 31 in the above-mentioned support structure 3, they are distributed on the front and rear sides of the belt 1, and the fixing sleeves 33 are fixed on the outside of the brackets 31 by bolts. The upper roller 21 is rotatably connected to the brackets 31 through the fixing sleeves 33. Figure 2 and 3 As shown, at this time, the front and rear sides of the upper roller 21 are located on the inner side of the fixed sleeve 33, thereby meeting the rotatable requirement of the upper roller 21. A movable sleeve 34 is elastically supported on the outer side of the bracket 31, and the lower water-squeezing roller 22 is rotatably connected to the bracket 31 through the movable sleeve 34, so that the lower water-squeezing roller 22 elastically and constantly abuts against the lower side of the belt 1. A receiving hopper 35 for collecting mud water is provided below the lower water-squeezing roller 22.

[0028] To facilitate understanding of how the movable sleeve 34 is elastically supported on the outer side of the bracket 31, as shown in FIG. Figure 2 and 3 As shown, an elastic supporting component 32 is provided on the outer side of the bracket 31 , and the movable sleeve 34 is elastically supported on the outer side of the bracket 31 by the elastic supporting component 32 .

[0029] To further explain, the elastic support component 32 includes a bracket 321, a sleeve rod 322, a rotary dial 323 and a spring 1 324, wherein a movable hole is opened on the bracket 321, the sleeve rod 322 is movably connected to the inner side of the movable hole, and the top of the sleeve rod 322 is fixedly connected to the movable sleeve 34, the rotary dial 323 is located below the bracket 321, and is threadedly connected to the outer side of the sleeve rod 322, and the spring 1 324 is fixedly set on the outer side of the sleeve rod 322 and is located between the bracket 321 and the rotary dial 323.

[0030] In addition, as a preferred design of the receiving hopper 35, there is a support bar 36 between the receiving hopper 35 and the bracket 31, so that the receiving hopper 35 can provide support for the bracket 31. Of course, it can be understood that in another embodiment, the receiving hopper 35 and the bracket 31 can also be detachably arranged on the frame of the belt conveyor.

[0031] It should also be noted that if Figure 1As shown, a sewage pipe 4 is fixedly provided at the bottom of the receiving hopper 35 for draining the muddy water captured by the receiving hopper 35. The sewage pipe 4 is actually connected to the sewage pool in the factory, so that the muddy water can be discharged into the sewage pool. The sewage pool is a prior art and is not the focus of this application. It is not shown in the figure and will not be described in detail here. In addition, as a preferred solution for the lower squeezing roller 22, the lower squeezing roller 22 has a PVA water-absorbing sponge layer. In this way, the lower squeezing roller 22 is actually a PVA water-absorbing sponge roller in the prior art, which has water-absorbing properties. First, the lower squeezing roller 22 can complete the water absorption work of the belt 1, and when it rotates and reciprocates, it will bring out water to ensure that the belt 1 is relatively dry, and allow the receiving hopper 35 to complete the collection to ensure the cleanliness of the environment around the belt machine.

[0032] When designed in this way, when the belt 1 is working, each time the belt 1 moves from the conveying section to the return section, the receiving hopper 35 continuously receives water, and when the water on the surface of the belt 1 passes between the upper roller 21 and the lower squeezing roller 22, the lower squeezing roller 22 will absorb water, and under the influence of the spring 1 324, the lower squeezing roller 22 will squeeze the water, ensuring that the lower squeezing roller 22 continuously completes the dehydration treatment of the belt 1, and the water will fall into the receiving hopper 35 under the influence of gravity. In this way, the belt 1 is dehydrated and cleaned when the belt 1 returns in the belt conveyor, and the water stains are collected, thereby improving the on-site environment of the belt conveyor. In addition, such a design can reduce the moisture on the surface of the belt 1, thereby preventing the moisture on the belt 1 from mixing with the subsequent sand and gravel aggregates, thereby achieving the purpose of controlling the moisture content of the sand and gravel. In addition, since the belt 1 is kept relatively dry during the conveying section, it can reduce the splashing of water and reduce the current situation of water stains flowing out of the gaps in the belt conveyor, thereby extending the service life of the belt conveyor.

[0033] In one embodiment, in order to clean up the water flowing down from the front and rear sides of the belt 1 in time, the water on the front and rear sides of the belt 1 is removed, such as Figure 1-3 As shown, the water removal structure 2 also includes a number of side pressure rollers 23 distributed on the front and rear sides of the belt 1. The outer side of the side pressure rollers 23 is provided with an elastic supporting structure 5 connected to the bracket 31, so that the side pressure rollers 23 can elastically abut against the front and rear sides of the belt 1 and also clean and remove water from the front and rear sides of the belt 1.

[0034] To further explain, the elastic supporting structure 5 includes a mounting platform 51, a movable rod 52, a second spring 53 and an adjustment disk 54, wherein the mounting platform 51 is fixed to one end of the movable rod 52, the side pressure roller 23 can be rotatably connected to the outside of the mounting platform 51, a mounting hole is opened on the outside of the bracket 31, the movable rod 52 is movably connected to the mounting hole, so that the movable rod 52 can move back and forth, the adjustment disk 54 is threadedly connected to the outside of the movable rod 52, and the second spring 53 is fixedly arranged between the adjustment disk 54 and the bracket 31, and is located on the outside of the movable rod 52.

[0035] When designed in this way, the elastic force of spring 2 53 can be adjusted by rotating the position of the adjusting disk 54 on the movable rod 52 to control the pressing force of the side pressure roller 23 on the belt 1, and the side pressure roller 23 can clean and remove water from the front and rear sides of the belt 1. In this way, the relative dryness of the belt 1 is further ensured, the water stains flowing out of the gaps in the belt conveyor are reduced, and the service life of the belt conveyor is extended.

[0036] The above are only preferred specific implementation methods of the present invention, but the protection scope of the present invention is not limited to them. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention within the technical scope disclosed by the present invention, and they should be covered by the protection scope of the present invention.

Claims

1. A sand and gravel conveyor belt conveyor roller device for controlling the water content of sand and gravel, used for removing water from the belt (1) of the belt conveyor return section, characterized in that: include: A water removal structure (2) comprising an upper support roller (21) and a lower squeeze roller (22), wherein the upper support roller (21) and the lower squeeze roller (22) are distributed up and down and are arranged on the upper and lower sides of the return section of the belt (1); The support structure (3) comprises two groups of brackets (31), which are distributed on the front and rear sides of the belt (1). A fixed sleeve (33) is provided on the outside of the bracket (31). The upper roller (21) is rotatably connected to the bracket (31) through the fixed sleeve (33). A movable sleeve (34) is elastically supported on the outside of the bracket (31). The lower squeezing roller (22) is rotatably connected to the bracket (31) through the movable sleeve (34), so that the lower squeezing roller (22) elastically contacts the lower side of the belt (1). A receiving hopper (35) for collecting mud water is provided below the lower squeezing roller (22).

2. The roller device for a sand and gravel conveyor belt conveyor for controlling the water content of sand and gravel according to claim 1, characterized in that: An elastic supporting component (32) is provided on the outside of the bracket (31), and the movable sleeve (34) is elastically supported on the outside of the bracket (31) through the elastic supporting component (32).

3. The roller device for a sand and gravel conveyor belt conveyor for controlling the water content of sand and gravel according to claim 2, characterized in that: The elastic supporting component (32) includes a bracket (321), a sleeve rod (322), a rotary dial (323) and a spring (324), wherein a movable hole is opened on the bracket (321), the sleeve rod (322) is movably connected to the inner side of the movable hole, and the top end of the sleeve rod (322) is fixedly connected to the movable sleeve (34), the rotary dial (323) is located below the bracket (321) and is threadedly connected to the outer side of the sleeve rod (322), and the spring (324) is fixedly arranged on the outer side of the sleeve rod (322) and located between the bracket (321) and the rotary dial (323).

4. The roller device for a sand and gravel conveyor belt conveyor for controlling the water content of sand and gravel according to claim 3, characterized in that: The lower squeezing roller (22) has a PVA water-absorbing sponge layer.

5. The roller device for a sand and gravel conveyor belt conveyor for controlling the water content of sand and gravel according to claim 1, characterized in that: A support bar (36) is provided between the receiving hopper (35) and the bracket (31), so that the receiving hopper (35) provides support for the bracket (31).

6. A roller device for a sand and gravel conveyor belt conveyor for controlling the water content of sand and gravel according to any one of claims 1 to 5, characterized in that: The dewatering structure (2) further comprises a plurality of side pressure rollers (23) distributed on the front and rear sides of the belt (1); an elastic supporting structure (5) connected to a bracket (31) is provided on the outer side of the side pressure rollers (23), so that the plurality of side pressure rollers (23) can elastically abut against the front and rear sides of the belt (1).

7. The roller device for a sand and gravel conveyor belt conveyor for controlling the water content of sand and gravel according to claim 6, characterized in that: The elastic supporting structure (5) comprises a mounting platform (51), a movable rod (52), a second spring (53) and an adjusting disk (54), wherein the mounting platform (51) is fixed to one end of the movable rod (52), the side pressure roller (23) is rotatably connected to the outside of the mounting platform (51), a mounting hole is provided on the outside of the bracket (31), the movable rod (52) is movably connected to the mounting hole, the adjusting disk (54) is threadedly connected to the outside of the movable rod (52), and the second spring (53) is fixedly arranged between the adjusting disk (54) and the bracket (31) and is located on the outside of the movable rod (52).

8. The roller device for a sand and gravel conveyor belt conveyor for controlling the water content of sand and gravel according to claim 1, characterized in that: A sewage pipe (4) is provided at the bottom of the receiving hopper (35) for draining the muddy water captured by the receiving hopper (35).