Novel belt conveyor sweeper

Abstract

The utility model provides a novel belt conveyor sweeper which comprises a conveyor main body, a cleaning roller and a collecting box, a belt is arranged at the top of the conveyor main body, two sets of first sliding rails are vertically arranged on the ground on the right side of the conveyor main body, and two sets of second sliding rails are arranged on the ground on the left side of the conveyor main body. Compared with the prior art, the rubber belt cleaning device has the advantages that the power mechanism, the transmission mechanism, the rotating shaft, the cleaning roller and the connecting mechanism are arranged, the rotating shaft drives the cleaning roller to rotate, then the upper surface of a rubber belt is brushed and cleaned, the first sliding rail, the second sliding rail, the first pulley and the second pulley are arranged, the cleaning roller can be driven to move front and back, and therefore the whole rubber belt can be brushed; by arranging the collecting box, the dust guide plate, the buckle and the clamping groove, the collecting box can be installed on the rear side of the conveyor body, so that dust is collected and prevented from being brushed to the outside, the working environment is prevented from being polluted, the overall structure is simple, operation is convenient, maintenance is convenient, and the working efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of sweepers, and in particular relates to a novel sweeper for a belt conveyor. Background Art

[0002] The new belt conveyor cleaner is a device used to clean residual materials on belt conveyors. Compared with traditional cleaners, the new cleaner uses more advanced materials and designs to improve cleaning efficiency and extend service life. Its main components include cleaning blades, mounting brackets, tensioning devices, and drive devices. New cleaners usually have a self-adjusting function that can automatically adjust the pressure between the cleaning blades and the belt to ensure consistent cleaning results. Existing new belt conveyor cleaners have automatic adjustment and automation functions, but the self-adjustment and automation functions increase the complexity of the system and may make maintenance and repair more difficult. The conventional response is to provide professional training to operators and maintenance personnel to ensure that they can correctly use and maintain the new cleaner. However, the disadvantage of this method is that technical training requires resources and time, which may lead to a temporary decrease in production efficiency. Therefore, a new structure is proposed to solve the above problems. Utility Model Content

[0003] In view of the deficiencies in the prior art, the utility model aims to provide a novel belt conveyor cleaner.

[0004] The utility model is realized by the following technical solutions: a novel belt conveyor cleaner, comprising: a conveyor body, a cleaning roller and a collection box; a belt is provided on the top of the conveyor body; two sets of first slide rails are vertically opened on the ground on the right side of the conveyor body; and two sets of second slide rails are opened on the ground on the left side of the conveyor body;

[0005] A power box is provided above the first slide rail, pulleys are installed at the four corners of the bottom of the power box, a transmission box is provided on the top of the power box, a moving box is provided above the second slide rail, pulleys are installed at the four corners of the bottom of the moving box, and a set of rotating shafts is provided between the moving box and the transmission box;

[0006] A cleaning roller is wrapped around the outside of the rotating shaft, a collection box is provided on the rear side of the tape, an ash guide plate is provided on the upper front of the collection box, a group of buckles are provided on the left and right sides of the front of the collection box, and a group of card blocks are provided on the left and right positions of the rear side of the conveyor body, and the top of the card block is concave downward to form a group of card slots.

[0007] As a preferred embodiment, a power mechanism 1 is provided inside the power box, a transmission mechanism is provided inside the transmission box, a connecting mechanism is provided inside the upper part of the moving box, and a power mechanism is provided inside the lower part of the moving box.

[0008] As a preferred embodiment, the left side of the transmission mechanism is connected to the rotating shaft, the left side of the rotating shaft is connected to the connecting mechanism, and the rotating shaft is glued and fixed to the cleaning roller.

[0009] As a preferred embodiment, the cleaning roller is made of sponge, and several groups of bristles are glued to the outside of the cleaning roller. The cleaning roller is diamond-shaped, the length of the cleaning roller is greater than the width of the tape, and the bottom of the cleaning roller is in contact with the center of the top of the tape. In actual use, the power mechanism rotates and drives the rotating shaft to rotate through the transmission mechanism, and the rotation of the rotating shaft drives the cleaning roller to rotate, thereby brushing the upper surface of the tape, and then the pulley one and the pulley two are controlled to rotate through the external synchronous control mechanism, so that the four groups of pulley one rotate and move backward inside the two groups of slide rails one, and the four groups of pulley two rotate and move backward inside the two groups of slide rails two, thereby driving the cleaning roller to move backward on the upper surface of the tape, and then the upper surface of the tape can be fully cleaned. The final effect is that the overall structure is simple, the operation is convenient, and the cleaning efficiency is improved.

[0010] As a preferred embodiment, the length of the collection box is equal to the width of the tape, the collection box is made of stainless steel, the rear side of the ash guide plate is fixed to the upper front side of the collection box, and the front side of the ash guide plate is directly below the rear side of the tape.

[0011] As a preferred embodiment, the length of the ash guide plate is equal to the width of the adhesive belt, the material of the ash guide plate is stainless steel, and the front side of the ash guide plate abuts against the lower rear side of the conveyor body.

[0012] As a preferred embodiment, the buckle is an L-shaped structure, and the positions of the two groups of buckles are opposite to the positions of the two groups of card blocks. The length and width of the front side of the buckle are both smaller than the length and width of the card slot. Pulley one and pulley two are both connected to the external synchronous control mechanism. In actual use, hold the left and right sides of the collection box and lift it upward to disengage the two groups of buckles from the inside of the two groups of card slots, thereby removing the collection box and pouring the dust inside the collection box into the external dust collection mechanism for treatment. After emptying the collection box, the two groups of buckles can be snapped downward to the inside of the two groups of card slots, thereby completing the emptying and installation of the collection box. After the collection box is emptied, the collection box can be cleaned and maintained. The final effect is that the collection box is easy to maintain and clean, and easy to use.

[0013] After adopting the above technical scheme, the beneficial effects of the utility model are as follows: by setting a power mechanism, a transmission mechanism, a rotating shaft, a cleaning roller and a connecting mechanism, the power mechanism rotates and drives the rotating shaft to rotate through the transmission mechanism, so that the rotating shaft drives the cleaning roller to rotate, and then brushes the upper surface of the tape for cleaning; by setting slide rail one, slide rail two, pulley one and pulley two, the cleaning roller can be driven to move back and forth, so that the entire tape can be brushed, making the cleaning more thorough; by setting a collection box, an ash guide plate, a buckle and a slot, the collection box can be installed on the rear side of the conveyor body, so that when the cleaning roller brushes the tape for cleaning, the dust is collected inside the collection box through the ash guide plate, thereby preventing the dust from being brushed to the outside and causing the dust to pollute the working environment; the overall structure is simple, the operation is convenient, and it is easy to maintain, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0015] Figure 1 This is a schematic diagram of a new type of belt conveyor cleaner of the present utility model.

[0016] Figure 2 This is a top view of a new type of belt conveyor cleaner of the utility model.

[0017] Figure 3 This is a schematic diagram of a cleaning roller, a transmission box and a power box in a new type of belt conveyor sweeper of the utility model.

[0018] Figure 4 This is a schematic structural diagram of a collection box in a new type of belt conveyor cleaner of the present utility model.

[0019] In the figure, 100-conveyor body, 110-belt, 120-power box, 130-transmission box, 140-moving box, 150-rotating shaft;

[0020] 160-cleaning roller, 170-slide rail 1, 180-slide rail 2, 190-collection box, 200-ash guide plate, 210-pulley 1, 220-pulley 2, 230-clip, 240-clip slot. DETAILED DESCRIPTION

[0021] The following will be combined with the accompanying drawings of the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only one embodiment of the present invention, not a complete embodiment. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0022] See also Figures 1 to 4 A novel belt conveyor cleaner includes a conveyor body 100, a cleaning roller 160, and a collection box 190. A belt 110 is provided on the top of the conveyor body 100. Two sets of slide rails 170 are vertically opened on the ground on the right side of the conveyor body 100, and two sets of slide rails 180 are opened on the ground on the left side of the conveyor body 100.

[0023] A power box 120 is provided above the first slide rail 170, with pulleys 210 installed at the four corners of the bottom of the power box 120. A transmission box 130 is provided on the top of the power box 120. A moving box 140 is provided above the second slide rail 180, with pulleys 220 installed at the four corners of the bottom of the moving box 140. A set of rotating shafts 150 is provided between the moving box 140 and the transmission box 130.

[0024] A cleaning roller 160 is wrapped around the outside of the rotating shaft 150, a collecting box 190 is provided on the rear side of the tape 110, an ash guide plate 200 is provided on the front of the collecting box 190, a group of buckles 230 are provided on the left and right sides of the front of the collecting box 190, and a group of card blocks are provided on the left and right positions of the rear side of the conveyor body 100, and the top of the card block is concave downward to form a group of card slots 240.

[0025] A power mechanism 1 is provided inside the power box 120 , a transmission mechanism is provided inside the transmission box 130 , a connecting mechanism is provided inside the upper part of the moving box 140 , and a power mechanism is provided inside the lower part of the moving box 140 .

[0026] The left side of the transmission mechanism is connected to the rotating shaft 150 , the left side of the rotating shaft 150 is connected to the connecting mechanism, and the rotating shaft 150 is fixed to the cleaning roller 160 by adhesive bonding.

[0027] The cleaning roller 160 is made of sponge, and several groups of bristles are glued to the outside of the cleaning roller 160. The cleaning roller 160 is in a diamond shape. The length of the cleaning roller 160 is greater than the width of the tape 110, and the bottom of the cleaning roller 160 contacts the center of the top of the tape 110. In actual use, the power mechanism rotates through the transmission mechanism to drive the rotating shaft 150 to rotate, and the rotation of the rotating shaft 150 drives the cleaning roller 160 to rotate, thereby brushing the upper surface of the tape 110, and then the pulley 1 210 and the pulley 2 220 are controlled to rotate through the external synchronous control mechanism, so that the four groups of pulleys 1 210 rotate and move backward inside the two groups of slide rails 1 170, and the four groups of pulleys 220 rotate and move backward inside the two groups of slide rails 2 180, thereby driving the cleaning roller 160 to move backward on the upper surface of the tape 110, and then the upper surface of the tape 110 can be fully cleaned. The final effect is that the overall structure is simple, the operation is convenient, and the cleaning efficiency is improved.

[0028] The length of the collecting box 190 is equal to the width of the adhesive tape 110 . The collecting box 190 is made of stainless steel. The rear side of the ash guide plate 200 is fixed to the upper front side of the collecting box 190 . The front side of the ash guide plate 200 is directly below the rear side of the adhesive tape 110 .

[0029] The length of the ash guide plate 200 is equal to the width of the adhesive tape 110 . The ash guide plate 200 is made of stainless steel. The front side of the ash guide plate 200 abuts against the lower rear side of the conveyor body 100 .

[0030] The buckle 230 is an L-shaped structure, and the positions of the two groups of buckles 230 are opposite to the positions of the two groups of card blocks. The length and width of the front side of the buckle 230 are smaller than the length and width of the card slot 240. Pulley 1 210 and pulley 2 220 are both connected to the external synchronous control mechanism. In actual use, hold the left and right sides of the collection box 190 and lift it upward to disengage the two groups of buckles 230 from the inside of the two groups of card slots 240, thereby removing the collection box 190 and pouring the dust inside the collection box 190 into the external dust collection mechanism for treatment. After emptying the collection box 190, the two groups of buckles 230 can be snapped downward to the inside of the two groups of card slots 240, thereby completing the emptying and installation of the collection box 190. After the collection box 190 is emptied, the collection box 190 can be cleaned and maintained. The final effect is that it is easy to maintain and clean the collection box 190 and easy to use.

[0031] Example 1: Please refer to Figures 1 to 4In actual use, (the power device of the conveyor body 100 provides power for the adhesive belt 110, and the tensioning device tightens the adhesive belt 110. Due to the gravity of the adhesive belt 110 itself, the center of the adhesive belt 110 is slightly concave downward to form an arc. The conveyor body 100 is a prior art, and its model can be selected according to the model on the existing market, which will not be described in detail), the external synchronous control mechanism is started to drive the pulley 1 210 and the pulley 2 220 to slide forward to the front end of the slide rail 170 and the slide rail 2 180, and then the power mechanism is started. The power mechanism rotates and drives the rotating shaft 150 to rotate through the transmission mechanism. The rotation of the rotating shaft 150 drives the cleaning roller 160 to rotate (cleaning roller 16 0 is a diamond structure. When the cleaning roller 160 is on the upper surface of the tape 110, since the cleaning roller 160 is made of sponge material, it can fit with the upper surface of the tape 110, thereby brushing the upper surface of the tape 110, and then the pulley 1 210 and the pulley 2 220 are controlled to rotate through the external synchronous control mechanism, so that the four groups of pulleys 1 210 rotate and move backward inside the two groups of slide rails 1 170, and the four groups of pulleys 220 rotate and move backward inside the two groups of slide rails 2 180, thereby driving the cleaning roller 160 to move backward on the upper surface of the tape 110, and then the upper surface of the tape 110 can be fully cleaned. The final effect is that the overall structure is simple, the operation is convenient, and the cleaning efficiency is improved.

[0032] Example 2: Please refer to Figure 1 When the cleaning roller 160 sweeps the dust to the rear side of the tape 110, the dust slides backward along the dust guide plate 200 and falls into the collection box 190. When the conveyor body 100 is not working, you can hold the left and right sides of the collection box 190 and lift it upward so that the two sets of buckles 230 are disengaged from the two sets of slots 240, thereby removing the collection box 190 and pouring the dust inside the collection box 190 into the external dust collection mechanism for treatment. After emptying the collection box 190, the two sets of buckles 230 can be snapped downward to the inside of the two sets of slots 240, thereby completing the emptying and installation of the collection box 190. After the collection box 190 is emptied, the collection box 190 can be cleaned and maintained. The final effect is that the collection box 190 is easy to maintain and clean, and easy to use.

[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A new type of belt conveyor cleaner, comprising: A conveyor body (100), a cleaning roller (160) and a collection box (190), characterized in that: a tape (110) is provided on the top of the conveyor body (100), two sets of first slide rails (170) are vertically opened on the ground on the right side of the conveyor body (100), and two sets of second slide rails (180) are opened on the ground on the left side of the conveyor body (100); A power box (120) is provided above the first slide rail (170), pulleys (210) are installed at the four corners of the bottom of the power box (120), a transmission box (130) is provided on the top of the power box (120), a moving box (140) is provided above the second slide rail (180), pulleys (220) are installed at the four corners of the bottom of the moving box (140), and a set of rotating shafts (150) is provided between the moving box (140) and the transmission box (130); A cleaning roller (160) is wrapped around the outside of the rotating shaft (150), a collecting box (190) is provided on the rear side of the adhesive tape (110), an ash guide plate (200) is provided above the front of the collecting box (190), a group of buckles (230) are provided on the left and right sides of the front of the collecting box (190), and a group of card blocks are provided on the left and right positions of the rear side of the conveyor body (100), and the tops of the card blocks are recessed downward to form a group of card slots (240).

2. A novel belt conveyor cleaner as claimed in claim 1, characterized in that: A power mechanism 1 is provided inside the power box (120), a transmission mechanism is provided inside the transmission box (130), a connection mechanism is provided inside the upper portion of the moving box (140), and a power mechanism is provided inside the lower portion of the moving box (140).

3. A novel belt conveyor cleaner as claimed in claim 2, characterized in that: The left side of the transmission mechanism is connected to the rotating shaft (150), the left side of the rotating shaft (150) is connected to the connecting mechanism, and the rotating shaft (150) is fixed to the cleaning roller (160) by adhesive bonding.

4. A novel belt conveyor cleaner as claimed in claim 3, characterized in that: The cleaning roller (160) is made of sponge, and a plurality of groups of bristles are glued to the outside of the cleaning roller (160). The cleaning roller (160) is in a diamond shape, and the length of the cleaning roller (160) is greater than the width of the adhesive tape (110). The bottom of the cleaning roller (160) contacts the center of the top of the adhesive tape (110).

5. A novel belt conveyor cleaner as claimed in claim 1, characterized in that: The length of the collecting box (190) is equal to the width of the adhesive tape (110), and the collecting box (190) is made of stainless steel. The rear side of the ash guide plate (200) is fixed to the upper front side of the collecting box (190), and the front side of the ash guide plate (200) is directly below the rear side of the adhesive tape (110).

6. A novel belt conveyor cleaner as claimed in claim 5, characterized in that: The length of the ash guide plate (200) is equal to the width of the adhesive tape (110), the material of the ash guide plate (200) is stainless steel, and the front side of the ash guide plate (200) abuts against the lower rear side of the conveyor body (100).

7. A novel belt conveyor cleaner as claimed in claim 1, characterized in that: The buckle (230) is an L-shaped structure. The positions of the two groups of buckles (230) are opposite to the positions of the two groups of card blocks. The length and width of the front side of the buckle (230) are both smaller than the length and width of the card slot (240). The pulley 1 (210) and the pulley 2 (220) are both connected to an external synchronous control mechanism.

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