Intelligent full-automatic boxing device

Through the intelligent fully automatic box packing device, the complex problem of ink cartridge loading in traditional printing equipment is solved, and automated ink cartridge transportation, limiting and docking are realized, the operation process is simplified and the efficiency of box packing is improved.

CN223280027UActive Publication Date: 2025-08-29深圳市绍永福印刷有限公司
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Patent Information

Application Number
CN202422627781.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-08-29
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

Replacing ink cartridges with traditional printing equipment is complicated to operate, especially the loaded ink cartridges is difficult to load, and the connectivity problem has not been effectively solved.

Method used

An intelligent fully automatic boxing device is designed, including a load plate, transportation wheel, limiting mechanism and docking device. The transport wheel transport ink cartridges are driven by a power device, and fixed by a limiting mechanism. It combines the torsion spring structure and valve core column to achieve automatic docking and closing, simplifying the ink cartridge installation process.

Benefits of technology

The ink cartridge loading process with a high degree of automation is realized, which reduces the difficulty of manual operation, ensures automatic docking and communication between the ink cartridge and the printing equipment, and improves the convenience and efficiency of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intelligent full-automatic boxing device, which belongs to the technical field of printing equipment and comprises a bearing plate, a conveying plate is fixed on the bearing plate, conveying wheels are rotatably mounted on the side wall of the conveying plate and are in power connection with an external power device, and a limiting mechanism and a butt joint device are fixed on the bearing plate. The limiting mechanism is located at one ends of the conveying plates, the butt joint device is located between the conveying plates, a power connector is arranged on one side of the bearing plate through a power line, the limiting mechanism comprises a lifting telescopic rod fixed to the bearing plate, a limiting blocking piece is fixed to the top end of the lifting telescopic rod, and an auxiliary lug plate is fixed to the side, away from the conveying plates, of the limiting blocking piece. According to the device, the ink storage box can be automatically conveyed in an auxiliary mode, the operation difficulty of workers is reduced, pipelines needing to be communicated can be automatically closed and opened, and boxing operation is faster and more convenient.
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Description

Technical Field

[0001] The utility model specifically relates to an intelligent full-automatic box packaging device, belonging to the technical field of printing equipment. Background Art

[0002] Printing equipment is a device that transfers graphic information such as text and images to the surface of other objects through printing. There are many types of printing equipment, most of which require the use of ink cartridges as a storage structure for printing ink. When it is necessary to change to a different color or type of ink, or when the current ink is exhausted, it needs to be replaced. Traditional ink assembly is relatively complicated and requires manual operation. Some printing equipment is large in size. For example, gravure printing machines are professional batch printing equipment, so they consume a lot of ink and the ink cartridges are relatively large in size.

[0003] As disclosed in the Chinese utility model patent document with announcement number CN209813369U, a gravure printing machine with easy-to-replace ink cartridges is proposed. Aiming at the problems of inconvenience in replacing ink cartridges and poor shockproof effect of existing gravure printing machines, the following solution is proposed, which includes a shell, a base is fixed at the lower end of the shell, a printing machine body is fixed at the upper end of the shell, a controller is embedded at the front end of the shell, an electric cylinder is installed inside the shell, the output end of the electric cylinder is connected to a push rod, two pressure sensors are symmetrically fixed at the bottom end of the shell, the two pressure sensor sensing ends are fixedly connected to a support plate, an ink cartridge is slidably connected to the upper end of the support plate, the push rod is located between the ink cartridge and the electric cylinder, the ink cartridge is connected to the printing machine body through a connecting pipe, and a warning light is fixed at the front end of the shell. The utility model is easy to replace ink cartridges, simple to operate, high in automation level, and good in shockproof effect.

[0004] In the above document, the ink cartridge is pushed out by an electric cylinder and a push rod, thereby facilitating the replacement of the ink cartridge, and a shockproof treatment is added. However, the convenient replacement effect of only pushing out the empty ink cartridge is small, and it is more difficult to load the fully loaded ink cartridge. In addition, the connection problem between the printing equipment and the ink cartridge still needs to be dealt with, so the present utility model is proposed. Utility Model Content

[0005] The purpose of the utility model is to address the deficiencies of the existing technology and provide an intelligent fully automatic box loading device that can assist personnel in loading fully loaded ink cartridges, reducing personnel labor, and can automatically dock to reduce personnel connection operations.

[0006] An intelligent fully automatic cartoning device includes a carrying plate. The carrying plate is located at a certain height on the printing equipment. A transport plate is fixed on the carrying plate. Transport wheels are rotatably installed on the side walls of the transport plate. The transport wheels are power-connected to an external power device. The external power device can drive the start and stop of the transport wheels. A limiting mechanism and a docking device are fixed on the carrying plate. After the ink cartridge is in place, various limiting or protective structures can be set on the upper outside of the device. The limiting mechanism is located at one end of the transport plate, and the docking device is located between the transport plates. A power connector is provided on one side of the carrying plate through a power cord.

[0007] The limiting mechanism includes a lifting and telescopic rod fixed on the carrying plate, a limiting stopper is fixed on the top end of the lifting and telescopic rod, an auxiliary ear plate is fixed on the side of the limiting stopper away from the transport plate, and a transport roller is rotatably installed between the auxiliary ear plates.

[0008] It also includes an ink storage box that can slide above the transport wheel. The bottom of the ink storage box is fixed with a protruding portion. The bottom of the protruding portion is provided with a discharge pipe, and one end of the discharge pipe extends toward the docking device.

[0009] The docking device includes an outer sleeve sealed on the discharge pipe, a first docking part is fixed at one end of the outer sleeve, a second docking part is attached to one side of the first docking part, a material pipe connected to the printing equipment is provided on one side of the second docking part, and the second docking part is fixed to the supporting plate through a support plate.

[0010] A valve core column is rotatably installed in the first docking part and the second docking part, and a first extending shaft and a second extending shaft are respectively provided at one end of the valve core column. A docking gear is fixed to one end of the first extending shaft and the second extending shaft. A through hole is provided in the first docking part and the second docking part. The valve core column is rotatably embedded in the first docking part and the second docking part, and a through hole is opened on the valve core column for the circulation of ink.

[0011] A torsion spring structure is provided outside the first docking part, and the torsion spring is used to control the single-direction rotation of the first extending shaft. A travel stop is fixed outside the first docking part, and a docking stop is fixed on one side of the docking gear on the first extending shaft. The torsion spring structure can automatically twist the first extending rod when there is no external force, so that the first docking part is closed.

[0012] A power motor is fixed on the support plate, and an output shaft of the power motor is connected to the second extension shaft through a synchronous belt.

[0013] A branch plate is fixed on the outer sleeve, a side plate is fixed on the bottom of the ink storage box, a guide rod is fixed on the side wall of the side plate, a buffer spring is fixedly connected between the side plate and the branch plate, the buffer spring is sleeved outside the guide rod, and a guide hole is opened on the branch plate to allow the guide rod to pass through.

[0014] The technical effects and advantages of the utility model are as follows: the device can automatically assist in the transportation of the ink cartridge, saving the difficulty of human operation; after the ink cartridge is placed on the transport wheel, the device can automatically transport the ink cartridge, transport the ink cartridge into place, and then the limiting mechanism can fix the position of the ink cartridge, and can automatically close and open the pipelines that need to be connected, making the boxing operation faster and more convenient; when separated, the first docking part and the second docking part are both in a closed state, and are only connected after being docked into place. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the ink storage cartridge after installation of the utility model;

[0017] Figure 3 This is a schematic structural diagram of the docking device of the present utility model;

[0018] Figure 4 This is a schematic diagram of the valve core column structure of the utility model;

[0019] Figure 5 This is a schematic diagram of the structure of the limiting mechanism of the utility model;

[0020] Figure 6 This is a schematic diagram of the torsion spring structure of the present utility model;

[0021] Figure 7 This is a structural diagram of embodiment 2 of the present utility model.

[0022] In the figure: 1. Loading plate; 101. Transport plate; 102. Transport wheel; 2. Limiting mechanism; 201. Lifting and telescopic rod; 202. Limiting block; 203. Transport roller; 3. Docking device; 31. Outer sleeve; 32. First docking part; 33. Second docking part; 34. Material pipe; 35. Valve core column; 36. First extension shaft; 37. Second extension shaft; 38. Docking gear; 39. Power motor; 310. Synchronous belt; 311. Branch plate; 312. Side plate; 313. Guide rod; 314. Buffer spring; 4. Ink tank; 401. Discharge pipe; 5. Torsion spring structure; 501. Travel block; 502. Docking block. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Example 1

[0025] See also Figures 1-6 As shown, an intelligent fully automatic cartoning device includes a carrier plate 1. The carrier plate 1 is located at a certain height on the printing equipment. A transport plate 101 is fixed on the carrier plate 1. Transport wheels 102 are rotatably installed on the side walls of the transport plate 101. The transport wheels 102 are power-connected to an external power device. The external power device can drive the start and stop of the transport wheels 102. A limiting mechanism 2 and a docking device 3 are fixed on the carrier plate 1. After the ink cartridge 4 is in place, various limiting or protective structures can be set on the upper outside of the device. The limiting mechanism 2 is located at one end of the transport plate 101, and the docking device 3 is located between the transport plates 101. A power connector is provided on one side of the carrier plate 1 through a power cord.

[0026] The limiting mechanism 2 includes a lifting and telescopic rod 201 fixed on the carrying plate 1, and a limiting stopper 202 is fixed to the top of the lifting and telescopic rod 201. An auxiliary ear plate is fixed to the side of the limiting stopper 202 away from the transport plate 101, and a transport roller 203 is rotatably installed between the auxiliary ear plates. The transport roller 203 can provide auxiliary support when placing the ink storage cartridge 4, and after the ink storage cartridge 4 is in place, it can prevent the ink storage cartridge 4 from moving by lifting the limiting stopper 202.

[0027] It also includes an ink storage box 4 that can slide above the transport wheel 102. The bottom of the ink storage box 4 is fixed with a protruding portion, the bottom of the protruding portion is provided with a discharge pipe 401, and one end of the discharge pipe 401 extends toward the docking device 3.

[0028] The docking device 3 includes an outer sleeve 31 sealed on the discharge pipe 401, a first docking part 32 is fixed at one end of the outer sleeve 31, a second docking part 33 is attached to one side of the first docking part 32, a material pipe 34 connected to the printing equipment is provided on one side of the second docking part 33, and the second docking part 33 is fixed on the carrier plate 1 through a support plate.

[0029] A valve core column 35 is rotatably installed in the first docking portion 32 and the second docking portion 33. One end of the valve core column 35 is respectively provided with a first extending shaft 36 and a second extending shaft 37. One end of the first extending shaft 36 and the second extending shaft 37 is fixed with a docking gear 38. A through hole is provided in the first docking portion 32 and the second docking portion 33. The valve core column 35 is rotatably embedded in the first docking portion 32 and the second docking portion 33. A through hole is opened on the valve core column 35 for the circulation of ink.

[0030] A torsion spring structure 5 is provided outside the first docking portion 32. The torsion spring is used to control the unidirectional rotation of the first extending shaft 36. A travel stop 501 is fixed to the outside of the first docking portion 32, and a docking stop 502 is fixed to one side of the docking gear 38 on the first extending shaft 36. The torsion spring structure 5 can automatically twist the first extending rod when there is no external force, so that the first docking portion 32 is closed.

[0031] A power motor 39 is fixed on the support plate, and the output shaft of the power motor 39 is connected to the second extension shaft 37 through a synchronous belt 310.

[0032] A branch plate 311 is fixed to the outer sleeve 31, a side plate 312 is fixed to the bottom of the ink storage cartridge 4, a guide rod 313 is fixed to the side wall of the side plate 312, a buffer spring 314 is fixedly connected between the side plate 312 and the branch plate 311, the buffer spring 314 is sleeved outside the guide rod 313, and a guide hole is opened on the branch plate 311 to allow the guide rod 313 to pass through. When docking, the buffer spring 314 can contract to leave room for movement, so that the first docking portion 32 and the second docking portion 33 at the bottom of the ink storage cartridge 4 are suitable for tight fit.

[0033] Example 2

[0034] like Figure 7 As shown, based on the first embodiment, this embodiment changes the power source for triggering the rotation of the second extending shaft 37. Specifically, a friction portion is provided at the bottom of the ink storage cartridge 4. The friction portion can be a rack plate or a protruding block, and a contact plate is provided on the material tube 34. A contact wheel is rotatably mounted on the contact plate. The contact wheel is dynamically connected to the second extending shaft 37 through a transmission belt. A second torsion spring combination is provided on the second docking portion 33 to control the torsion of the second extending shaft 37.

[0035] In this embodiment, it is not applicable to install the buffer spring 314 , the side plate 312 , the branch plate 311 and the guide rod 313 , and the outer sleeve 31 also needs to be fixed to the discharge pipe 401 .

[0036] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0037] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. An intelligent fully automatic cartoning device, comprising a carrier plate (1), a transport plate (101) fixed on the carrier plate (1), a transport wheel (102) rotatably mounted on the side wall of the transport plate (101), the transport wheel (102) being dynamically connected to an external power device, characterized in that: A limiting mechanism (2) and a docking device (3) are fixed on the carrying plate (1); the limiting mechanism (2) is located at one end of the transport plate (101); the docking device (3) is located between the transport plates (101); and a power connector is provided on one side of the carrying plate (1) via a power cord.

2. The intelligent fully automatic cartoning device according to claim 1, characterized in that: The limiting mechanism (2) comprises a lifting and telescopic rod (201) fixed on the carrying plate (1); a limiting stopper (202) is fixed to the top end of the lifting and telescopic rod (201); an auxiliary ear plate is fixed on the side of the limiting stopper (202) away from the transport plate (101); and a transport roller (203) is rotatably mounted between the auxiliary ear plates.

3. The intelligent fully automatic cartoning device according to claim 1, characterized in that: It also includes an ink storage box (4) capable of sliding above the transport wheel (102), a protruding portion fixed to the bottom of the ink storage box (4), a discharge pipe (401) provided at the bottom of the protruding portion, and one end of the discharge pipe (401) extending toward the docking device (3).

4. The intelligent fully automatic cartoning device according to claim 3, characterized in that: The docking device (3) includes an outer sleeve (31) sealedly mounted on the discharge pipe (401), a first docking portion (32) being fixed to one end of the outer sleeve (31), a second docking portion (33) being attached to one side of the first docking portion (32), a material pipe (34) connected to a printing device being provided on one side of the second docking portion (33), and the second docking portion (33) being fixed to the carrier plate (1) via a support plate.

5. The intelligent fully automatic cartoning device according to claim 4, characterized in that: A valve core column (35) is rotatably mounted in both the first docking portion (32) and the second docking portion (33). One end of the valve core column (35) is provided with a first extension shaft (36) and a second extension shaft (37), respectively. One end of each of the first extension shaft (36) and the second extension shaft (37) is fixed with a docking gear (38).

6. The intelligent fully automatic cartoning device according to claim 5, characterized in that: A torsion spring structure (5) is provided outside the first docking portion (32), and the torsion spring is used to control the first extension shaft (36) to rotate in a single direction. A travel stopper (501) is fixed outside the first docking portion (32), and a docking stopper (502) is fixed on one side of the docking gear (38) on the first extension shaft (36).

7. The intelligent fully automatic cartoning device according to claim 6, characterized in that: A power motor (39) is fixed on the support plate, and an output shaft of the power motor (39) is connected to the second extension shaft (37) via a synchronous belt (310).

8. The intelligent fully automatic cartoning device according to claim 7, characterized in that: A branch plate (311) is fixed on the outer sleeve (31), a side plate (312) is fixed on the bottom of the ink storage box (4), a guide rod (313) is fixed on the side wall of the side plate (312), a buffer spring (314) is fixedly connected between the side plate (312) and the branch plate (311), the buffer spring (314) is sleeved outside the guide rod (313), and a guide hole is opened on the branch plate (311) to allow the guide rod (313) to pass through.

Citation Information

Patent Citations

  • Photogravure press with ink box convenient to replace

    CN209813369U