Feeding structure for high-speed bearing ring production
By designing special groove conveying tracks, anti-detachment devices and optimized elastic baffles, combined with hopper silo and pressure sensors, the problem of defiling in high-speed bearing ring production is solved, stable conveying and uniform distribution of bearing rings is achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422704348.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-11-07
AI Technical Summary
The existing automatic loading structure is prone to de-filtering problems when running at high speed, which affects the stability of the production line and product quality. The existing solutions are expensive and have limited reaction time and adjustment accuracy.
Special groove conveying tracks, anti-deducting devices, friction materials and an optimized elastic baffle design are adopted, combined with the hopper silo to ensure stable conveying of bearing rings during high-speed movement, and to prevent deducting through pressure sensor monitoring and alarm systems.
It effectively solves the problem of material removal, improves the stability and uniform distribution of bearing rings in high-speed movement, improves production efficiency and product quality, and reduces the practicality of the device.
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Figure CN223280029U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of bearing production equipment, and in particular to a high-speed bearing ring production feeding structure. Background Art
[0002] At present, automatic loading technology has been widely used in the production process of bearing rings. It improves production efficiency and reduces the complexity and cost of manual operation.
[0003] However, the existing automatic feeding structure often has the problem of material falling off when running at high speed, which affects the stability of the production line and product quality.
[0004] At present, in order to solve the problem of material stripping, some production lines use complex sensors and control systems to monitor and adjust the loading process. However, these solutions are costly, and for high-speed production lines, the response time and adjustment accuracy are still limited. Although there are various technical means to try to solve the problem of material stripping, it still occurs frequently under high-speed operation conditions, affecting production efficiency and product quality.
[0005] To this end, the present application proposes a high-speed bearing ring production feeding structure. Utility Model Content
[0006] The present application proposes a high-speed bearing ring production feeding structure to solve the problems raised in the above-mentioned background technology; through the design of a special groove-type conveying track and an anti-slipping device, the problem of slipping of the automatic feeding structure in the production process of high-speed bearing rings is effectively solved. At the same time, by increasing friction materials and optimizing the design of elastic baffles, the stability of the bearing rings in high-speed movement is further improved. In addition, through the hopper-type silo, it is ensured that the bearing rings can be discharged smoothly and evenly distributed on the conveying track, thereby improving production efficiency and product quality, and greatly improving the practicality of the device.
[0007] In order to achieve the above objectives, this application adopts the following technical solutions:
[0008] A high-speed bearing ring production feeding structure includes a hopper, a conveying track, a fixed plate and an anti-slip mechanism. The hopper is located above the conveying track, and the hopper and the conveying track are fixedly connected by two fixed plates. A discharge port is provided inside the hopper, and a groove-type mechanism is detachably connected to the inside of the conveying track. The groove-type mechanism includes a groove and an arc groove.
[0009] As a preferred embodiment, the groove is opened inside the conveying track, and a plurality of arc-shaped grooves are opened inside the groove;
[0010] A special groove mechanism is designed in the conveying track to adapt to the shape of the bearing ring and prevent it from rolling during high-speed movement, thereby improving the practicality of the device.
[0011] As a preferred embodiment, a friction material is provided inside the groove mechanism, and the friction material can be made of rubber or Teflon;
[0012] By adding friction material in the groove structure of the conveyor track, the stability of the bearing ring during high-speed movement can be improved, thereby enhancing the practicality of the device.
[0013] As a preferred embodiment, the anti-stripping mechanism includes a first elastic baffle and a second elastic baffle, and two second elastic baffles are slidably connected to the interiors of the two first elastic baffles respectively;
[0014] By optimizing the design of the elastic baffle and using memory alloy material, it can better adapt to bearing rings of different sizes and shapes while ensuring elasticity, thereby improving the practicality of the device.
[0015] As a preferred embodiment, an adjustment mechanism is provided between the conveying track and the anti-stripping mechanism, the adjustment mechanism comprising a connecting plate, a first fastening bolt and a second fastening bolt, each of the connecting plates is movably connected to the conveying track via the first fastening bolt, and each of the connecting plates and the first elastic baffle is movably connected via the second fastening bolt;
[0016] By controlling the tightness of the first fastening bolt and the second fastening bolt, the first elastic baffle can adaptively adjust its position according to the size and shape of the bearing ring, thereby improving the practicality of the device.
[0017] As a preferred embodiment, a sliding mechanism is provided inside the two first elastic baffles, and the sliding mechanism includes a slide rail and a slide groove. A plurality of slide rails are provided inside the two first elastic baffles, and a slide groove is provided outside each of the slide rails and inside the second elastic baffle.
[0018] By providing a slide rail and a slide groove, the second elastic baffle can be extended inside the first elastic baffle, ensuring that the bearing ring will not fall off during the transportation process, thereby improving the practicality of the device.
[0019] As a preferred embodiment, a pressure sensor is fixedly connected to the conveying track, and the pressure sensor is electrically connected to the alarm system through a wire;
[0020] By setting up a pressure sensor, the status of the bearing ring during the transportation process is monitored. Once an abnormality is found, the alarm system can be triggered immediately, thereby improving the practicality of the device.
[0021] Beneficial effects of this application:
[0022] 1. This high-speed bearing ring production feeding structure effectively solves the problem of automatic feeding structure dropping during the production of high-speed bearing rings through the design of a special grooved conveyor track and an anti-dropping device. At the same time, by adding friction material and optimizing the elastic baffle design, the stability of the bearing rings during high-speed movement is further improved. In addition, the hopper-type silo ensures that the bearing rings can be discharged smoothly and evenly distributed on the conveyor track, thereby improving production efficiency and product quality, and greatly enhancing the practicality of the device.
[0023] 2. This high-speed bearing ring production feeding structure controls the tightness of the first fastening bolt and the second fastening bolt, so that the first elastic baffle can adaptively adjust its position according to the size and shape of the bearing ring. The second elastic baffle can be extended within the first elastic baffle to ensure that the bearing ring will not fall off during the transportation process. At the same time, the design of the elastic baffle is optimized and memory alloy material is used to ensure that it can better adapt to bearing rings of different sizes and shapes while ensuring elasticity, thereby greatly improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the main body of the device of this application;
[0025] Figure 2 This is a side internal schematic diagram of the device of the present application;
[0026] Figure 3 This is a schematic cross-sectional view of the conveying track of the device of this application.
[0027] Numbers in the figure: 1. silo; 2. conveying track; 3. fixed plate; 4. discharge port; 5. trough mechanism; 51. groove; 52. arc groove; 6. friction material; 7. anti-slip mechanism; 71. first elastic baffle; 72. second elastic baffle; 8. adjustment mechanism; 81. connecting plate; 82. first fastening bolt; 83. second fastening bolt; 9. sliding mechanism; 91. slide rail; 92. slide trough; 10. pressure sensor. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.
[0029] Reference Figure 1-3 A high-speed bearing ring production feeding structure includes a silo 1, a conveying track 2, a fixed plate 3 and an anti-slip mechanism 7. The silo 1 is located above the conveying track 2, and the silo 1 and the conveying track 2 are fixedly connected by two fixed plates 3. A discharge port 4 is opened inside the silo 1.
[0030] The interior of the conveying track 2 is detachably connected to a groove mechanism 5, which includes a groove 51 and an arc groove 52. The groove 51 is opened inside the conveying track 2, and multiple arc grooves 52 are opened inside the groove 51. By designing a special groove mechanism 5 in the conveying track 2 to adapt to the shape of the bearing ring and prevent it from rolling during high-speed movement, the groove mechanism 5 and friction material of the conveying track 2 can be replaced and adjusted according to specific production requirements to adapt to bearing rings of different specifications and materials.
[0031] A friction material 6 is provided inside the groove mechanism 5 , and the friction material 6 can be made of rubber or Teflon; it can improve the stability of the bearing ring during high-speed movement.
[0032] The anti-slip mechanism 7 includes a first elastic baffle 71 and a second elastic baffle 72. The two first elastic baffles 71 are respectively slidably connected to the inside of the two second elastic baffles 72; by optimizing the design of the elastic baffle and using memory alloy material, it can better adapt to bearing rings of different sizes and shapes while ensuring elasticity, thereby improving the practicality of the device.
[0033] An adjustment mechanism 8 is arranged between the conveying track 2 and the anti-material-stripping mechanism 7. The adjustment mechanism 8 includes a connecting plate 81, a first fastening bolt 82 and a second fastening bolt 83. Each connecting plate 81 is movably connected to the conveying track 2 through the first fastening bolt 82, and each connecting plate 81 and the first elastic baffle 71 are movably connected through the second fastening bolt 83. By controlling the tightness of the first fastening bolt 82 and the second fastening bolt 83, the first elastic baffle 71 can adaptively adjust its position according to the size and shape of the bearing ring, thereby improving the practicality of the device.
[0034] A sliding mechanism 9 is provided inside the two first elastic baffles 71, and the sliding mechanism 9 includes a sliding rail 91 and a sliding groove 92. A plurality of sliding rails 91 are provided inside the two first elastic baffles 71, and a sliding groove 92 is provided outside each sliding rail 91 and inside the second elastic baffle 72; by providing the sliding rails 91 and the sliding groove 92, the second elastic baffle 72 can be extended inside the first elastic baffle 71 to ensure that the bearing ring will not fall off during transportation, thereby improving the practicality of the device.
[0035] A pressure sensor 10 is fixedly connected to the conveying track 2, and the pressure sensor 10 is electrically connected to the alarm system through a wire; by setting up the pressure sensor 10, it is used to monitor the status of the bearing ring during the conveying process. Once an abnormality is found, the alarm system can be triggered immediately, thereby improving the practicality of the device.
[0036] Working principle: A special groove mechanism 5 is designed in the conveying track 2 to adapt to the shape of the bearing ring and prevent it from rolling during high-speed movement. By adding friction material 6 in the groove mechanism 5 of the conveying track 2, the stability of the bearing ring during high-speed movement can be improved. The groove mechanism 5 and friction material of the conveying track 2 can be replaced and adjusted according to specific production needs to adapt to bearing rings of different specifications and materials.
[0037] By controlling the tightness of the first fastening bolt 82 and the second fastening bolt 83, the first elastic baffle 71 can adaptively adjust its position according to the size and shape of the bearing ring, and the second elastic baffle 72 can be extended within the first elastic baffle 71 to ensure that the bearing ring will not fall off during transportation. At the same time, the design of the elastic baffle is optimized and memory alloy material is used to ensure that it can better adapt to bearing rings of different sizes and shapes while ensuring elasticity.
[0038] The pressure sensor 10 is used to monitor the status of the bearing ring during the transportation process. Once an abnormality is found, the alarm system can be triggered immediately.
[0039] The silo 1 is designed as a hopper type at the discharge port 4 to ensure that the bearing rings can be discharged smoothly from the discharge port 4 and evenly distributed on the conveying track.
[0040] The special grooved conveyor track 2 and the anti-stripping device design effectively solve the problem of material stripping in the automatic feeding structure during the production of high-speed bearing rings. At the same time, by adding friction material 6 and optimizing the elastic baffle design, the stability of the bearing rings in high-speed movement is further improved. In addition, the hopper-type silo 1 ensures that the bearing rings can be discharged smoothly and evenly distributed on the conveyor track 2, thereby improving production efficiency and product quality.
[0041] The above is only a preferred specific implementation method of the present application, but the scope of protection of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of the present application within the technical scope disclosed in the present application, and they should be covered by the scope of protection of the present application.
Claims
1. A high-speed bearing ring production feeding structure, comprising a hopper (1), a conveying track (2), a fixing plate (3) and an anti-dropping mechanism (7), characterized in that: The silo (1) is located above the conveying track (2), and the silo (1) and the conveying track (2) are fixedly connected via two fixing plates (3). A discharge port (4) is provided inside the silo (1), and a slot-shaped mechanism (5) is detachably connected inside the conveying track (2), wherein the slot-shaped mechanism (5) includes a groove (51) and an arc-shaped groove (52).
2. A high-speed bearing ring production feeding structure according to claim 1, characterized in that: The groove (51) is opened inside the conveying track (2), and a plurality of arc-shaped grooves (52) are opened inside the groove (51).
3. The high-speed bearing ring production feeding structure according to claim 1, characterized in that: A friction material (6) is provided inside the groove-shaped mechanism (5), and the friction material (6) can be made of rubber or Teflon.
4. The high-speed bearing ring production feeding structure according to claim 1, characterized in that: The anti-material-stripping mechanism (7) comprises a first elastic baffle (71) and a second elastic baffle (72), and two second elastic baffles (72) are slidably connected inside the two first elastic baffles (71).
5. A high-speed bearing ring production feeding structure according to claim 4, characterized in that: An adjusting mechanism (8) is provided between the conveying track (2) and the anti-stripping mechanism (7), and the adjusting mechanism (8) comprises a connecting plate (81), a first fastening bolt (82), and a second fastening bolt (83). Each of the connecting plates (81) is movably connected to the conveying track (2) via the first fastening bolt (82), and each of the connecting plates (81) and the first elastic baffle (71) is movably connected via the second fastening bolt (83).
6. A high-speed bearing ring production feeding structure according to claim 4, characterized in that: A sliding mechanism (9) is provided inside the two first elastic baffles (71), and the sliding mechanism (9) includes a sliding rail (91) and a sliding groove (92). A plurality of sliding rails (91) are provided inside the two first elastic baffles (71), and a sliding groove (92) is provided outside each of the sliding rails (91) and inside the second elastic baffle (72).
7. The high-speed bearing ring production feeding structure according to claim 1, characterized in that: A pressure sensor (10) is fixedly connected to the conveying track (2), and the pressure sensor (10) is electrically connected to the alarm system via a wire.