Suction device
By designing a suction device that is suitable for products with different thicknesses, using a combination of sponge suction cups and vacuum suction cups, and equipped with distance detection and driving components, the problem of frequent replacement of devices in the prior art is solved and the production efficiency of automated production lines is improved.
Patent Information
- Application Number
- CN202422807868.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-11-18
AI Technical Summary
In existing automated production lines, when using the same suction device to transport multiple products, the device needs to be replaced frequently, resulting in low production efficiency.
A suction device is designed, including a mounting plate, a first suction assembly and a second suction assembly, which uses a sponge suction cup and a vacuum suction cup respectively, and is equipped with a distance detection device and a driving assembly. It can adapt to products of different thicknesses, and achieve multi-directional movement through the sliding table cylinder and floating assembly to improve adaptability.
It achieves efficient absorption of products of different thicknesses, improves the loading efficiency of automated production lines, and reduces manual intervention.
Smart Images

Figure CN223280142U_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a suction device, belonging to the technical field of automation equipment. Background Art
[0002] With the development of technology, more and more factories are using automated production lines to prepare products. However, in some automated production lines, it is often necessary to use the same suction device to handle multiple products, especially when the parameters of these products, such as thickness, may vary.
[0003] In the prior art, different products are generally sucked by different sucking devices. However, this working method requires multiple replacements of the sucking devices, thereby reducing the production efficiency of the automated production line.
[0004] Therefore, it is necessary to develop a new suction device that is compatible with products of various sizes to improve the efficiency of the automated production line. Utility Model Content
[0005] The present disclosure provides a suction device.
[0006] According to one aspect of the present disclosure, there is provided a suction device comprising:
[0007] Mounting plate,
[0008] a first suction component, the first suction component being disposed on the mounting plate and comprising a sponge suction cup; and
[0009] The second suction component is arranged on the mounting plate, and the second suction component includes a vacuum suction cup.
[0010] According to the suction device of at least one embodiment of the present disclosure, the first suction assembly further includes: a first driving assembly, and the first driving assembly is used to drive the sponge suction cup to reciprocate along a first direction.
[0011] According to the suction device of at least one embodiment of the present disclosure, the first suction assembly includes two slide cylinders arranged in series.
[0012] According to at least one embodiment of the present disclosure, the suction device further includes:
[0013] A distance detection device is used to detect the thickness of the product to be sucked.
[0014] According to the suction device of at least one embodiment of the present disclosure, the distance detection device is an ultrasonic sensor.
[0015] According to the suction device of at least one embodiment of the present disclosure, the second suction assembly further includes: a second driving assembly, which is connected to the vacuum suction cup through a floating assembly and is used to drive the vacuum suction cup to reciprocate along the first direction.
[0016] According to the suction device of at least one embodiment of the present disclosure, the floating assembly includes:
[0017] A fixed plate, the fixed plate being fixed to the second drive assembly; wherein a through hole is formed on the fixed plate, and a linear bearing is disposed in the through hole;
[0018] A sliding rod, wherein the sliding rod is slidably disposed in the linear bearing, and the lower end of the sliding rod is fixedly connected to the vacuum suction cup, and the upper end of the sliding rod is provided with a limiting component, and the limiting component limits the maximum downward displacement of the sliding rod; and
[0019] A spring is provided between the fixing plate and the vacuum suction cup, and the spring is in a pre-compressed state.
[0020] According to the suction device of at least one embodiment of the present disclosure, the second driving assembly includes a slide cylinder.
[0021] According to the suction device of at least one embodiment of the present disclosure, the vacuum suction cup is a label suction plate.
[0022] According to the suction device of at least one embodiment of the present disclosure, the second suction assembly is provided in plurality, and the plurality of second suction assemblies are located on the same side of the first suction assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The accompanying drawings illustrate exemplary embodiments of the present disclosure and together with the description serve to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure and are incorporated in and constitute a part of this specification.
[0024] Figure 1 It is a structural schematic diagram of a suction device according to one embodiment of the present disclosure.
[0025] Figure 2 It is a structural schematic diagram of a suction device according to an embodiment of the present disclosure from another angle.
[0026] Figure 3 It is a structural schematic diagram of a partial structure of a suction device according to one embodiment of the present disclosure.
[0027] The specific reference numerals in the figure are:
[0028] 100 suction device
[0029] 110 Mounting Plate
[0030] 120 first suction component
[0031] 121 First drive assembly
[0032] 122 sponge suction cup
[0033] 130 Second suction component
[0034] 131 Second drive assembly
[0035] 132 floating components
[0036] 132A fixing plate
[0037] 132B Sliding Rod
[0038] 132C spring
[0039] 132D limit component
[0040] 132E Linear Bearing
[0041] 132F Rod assembly
[0042] 133 Vacuum suction cup
[0043] 140 vertical board
[0044] 150 Distance detection device. DETAILED DESCRIPTION
[0045] The present disclosure will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only intended to explain the relevant content and are not intended to limit the present disclosure. It should also be noted that, for ease of description, only the portions relevant to the present disclosure are shown in the accompanying drawings.
[0046] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in the present disclosure can be combined with each other. The technical solution of the present disclosure will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0047] Unless otherwise stated, the exemplary embodiments / examples shown are to be understood as providing exemplary features of various details of some ways in which the technical concepts of the present disclosure can be implemented in practice. Therefore, unless otherwise stated, the features of the various embodiments / examples may be further combined, separated, interchanged, and / or rearranged without departing from the technical concepts of the present disclosure.
[0048] The use of cross hatching and / or shading in the accompanying drawings is generally used to make the boundaries between adjacent components clear. As such, unless otherwise indicated, the presence or absence of cross hatching or shading does not convey or indicate any preference or requirement for the specific materials, material properties, dimensions, proportions, commonalities between the components shown, and / or any other characteristics, attributes, properties, etc. of the components. In addition, in the accompanying drawings, the sizes and relative sizes of the components may be exaggerated for clarity and / or descriptive purposes. When the exemplary embodiments can be implemented differently, the specific process sequence can be performed in a different order than described. For example, two successively described processes can be performed substantially simultaneously or in an order opposite to the order described. In addition, the same figure numbers represent the same components.
[0049] When a component is referred to as being “on,” “over,” “connected to,” or “coupled to” another component, the component may be directly on, directly connected to, or directly coupled to the other component, or intervening components may be present. However, when a component is referred to as being “directly on,” “directly connected to,” or “directly coupled to” another component, there are no intervening components present. For this purpose, the term “connected” may refer to a physical connection, an electrical connection, etc., with or without intervening components.
[0050] For descriptive purposes, the present disclosure may use spatially relative terms such as "below," "beneath," "under," "down," "above," "upper," "above," "higher," and "side (e.g., as in "sidewall")," to describe the relationship of one component to another (other) component as shown in the accompanying drawings. The spatially relative terms are intended to encompass different orientations of the device in use, operation, and / or manufacture in addition to the orientation depicted in the accompanying drawings. For example, if the device in the drawings is turned over, a component described as "below" or "beneath" another component or feature would then be positioned "above" the other component or feature. Thus, the exemplary term "below" can encompass both the "above" and "below" orientations. Furthermore, the device may be otherwise oriented (e.g., rotated 90 degrees or at other orientations), and as such, the spatially relative descriptors used herein should be interpreted accordingly.
[0051] The terms used herein are for the purpose of describing specific embodiments and are not intended to be restrictive. As used herein, unless the context clearly indicates otherwise, the singular forms "one (kind, person)" and "said (the)" are also intended to include plural forms. In addition, when the terms "comprise" and / or "include" and their variations are used in this specification, the features, integral bodies, steps, operations, parts, assemblies and / or their groups stated are explained, but the presence or addition of one or more other features, integral bodies, steps, operations, parts, assemblies and / or their groups is not excluded. It should also be noted that, as used herein, the terms "substantially", "approximately" and other similar terms are used as approximate terms and not as degree terms, so that they are used to explain the inherent deviations of the measured values, calculated values and / or the values provided that will be recognized by those of ordinary skill in the art.
[0052] Figure 1 2 is a schematic structural diagram of a suction device 100 according to one embodiment of the present disclosure. Figure 2 2 is a schematic structural diagram of the suction device 100 from another angle according to an embodiment of the present disclosure. Figure 3 It is a structural schematic diagram of a partial structure of a suction device according to one embodiment of the present disclosure.
[0053] like Figures 1 to 3 As shown, the suction device 100 of the present disclosure may include components such as a mounting plate 110 , a first suction assembly 120 , and a second suction assembly 130 .
[0054] When the suction device 100 of the present disclosure is in use, the mounting plate 110 can be fixed to the end of a robotic arm, so that the robotic arm drives and moves the suction device 100 to a preset position to achieve suction of materials.
[0055] For the convenience of description, Figure 1 As shown, a horizontal direction can be defined according to the mounting plate 110 of the present disclosure. That is, the mounting plate 110 of the present disclosure is formed into a plate-like structure and is disposed substantially horizontally.
[0056] The first suction assembly 120 is disposed on the mounting plate 110, and the first type of product is sucked by the first suction assembly 120. The first type of product has a certain thickness, for example, it can be a box-type product.
[0057] Specifically, the first suction assembly 120 of the present disclosure may include: a first drive assembly 121 and a sponge suction cup 122; wherein the first drive assembly 121 of the present disclosure is fixed to the mounting plate 110. In a preferred embodiment, a vertical plate 140 is provided on the mounting plate 110, wherein the vertical plate 140 is arranged substantially vertically, and the majority of the vertical plate 140 is located above the mounting plate 110. In this case, the first drive assembly 121 can be fixed to the vertical plate 140 and is used to drive the sponge suction cup 122 to reciprocate along a first direction, which is the vertical direction.
[0058] That is to say, when the first driving component 121 of the present invention moves, it can drive the sponge suction cup 122 to move downward and absorb the product; when the sponge suction cup 122 completes product absorption, the first driving component 121 drives the sponge suction cup 122 to move upward, and under the action of the robotic arm, moves the product to a preset position.
[0059] In a preferred embodiment, the first suction assembly 120 includes two slide cylinders arranged in series. Thus, when both slide cylinders are extended, the first suction assembly 120 has a larger travel range. Furthermore, when one of the two slide cylinders is actuated, the sponge suction cup 122 can be stopped at a position intermediate between the initial position and the maximum position. In particular, when the two slide cylinders have different travel ranges, the sponge suction cup 122 will have two intermediate positions, which undoubtedly facilitates the sponge suction cup 122 to absorb the product. More preferably, the slide cylinder can be a pressure-adjustable slide cylinder.
[0060] In the present disclosure, the suction device 100 further includes a distance detection device 150 for detecting the thickness of the product to be sucked. Thus, when the suction device 100 of the present disclosure is in operation, it can determine the permissible overpressure distance when the sponge suction cup 122 is sucking the product based on the thickness of the product to be sucked. Furthermore, during the process of the sponge suction cup 122 sucking the product, the distance detection device 150 can also detect the position of the sponge suction cup 122 and components such as a tool or tray holding the product, thereby determining the overpressure distance of the sponge suction cup 122 and preventing the sponge suction cup 122 from applying excessive pressure to the product and damaging the product.
[0061] In a preferred embodiment, the distance detection device 150 is an ultrasonic sensor. Of course, the distance detection device 150 of the present disclosure can also be a laser sensor or the like.
[0062] In the present disclosure, the second suction assembly 130 is disposed on the mounting plate 110, and the second type of product is sucked by the second suction assembly 130. Specifically, the second type of product in the present disclosure may be a label, which is significantly thinner than the first type of product.
[0063] In a preferred embodiment, the second suction assembly 130 of the present disclosure can be provided in multiple configurations, with the multiple second suction assemblies 130 located on the same side of the first suction assembly 120. More preferably, the sponge suction cup 122 of the present disclosure is cylindrical, meaning that a cross-section of the sponge suction cup 122 can be circular. These second suction assemblies 130 can be evenly spaced along a radial direction of the sponge suction cup. Thus, the suction device of the present disclosure can suck up multiple labels at once, improving the suction device's loading efficiency.
[0064] Specifically, if Figure 1 and Figure 2 As shown, in the suction device of the present disclosure, two second suction assemblies 130 can be provided.
[0065] The second suction assembly 130 may include a second drive assembly 131 and a vacuum suction cup 133. The second drive assembly 131 is connected to the mounting plate 110 and is connected to the vacuum suction cup 133 via a floating assembly 132. The second drive assembly 131 is configured to drive the vacuum suction cup 133 to reciprocate in a first direction. In one embodiment, the vacuum suction cup 133 is a label suction plate, capable of sucking a label.
[0066] In addition, the second driving component 131 of the present invention can be a slide cylinder, the extension and retraction direction of the slide cylinder is the vertical direction, so that the vacuum suction cup 133 of the present invention can generate a lifting movement in the vertical direction under the drive of the second driving component 131.
[0067] Refer again Figure 1 and Figure 2 In the present disclosure, the floating assembly 132 may include components such as a fixed plate 132A, a sliding rod 132B, and a spring 132C.
[0068] The fixing plate 132A is fixed to the second driving assembly 131. Specifically, the fixing plate 132A of the present disclosure is formed as a plate-shaped member and is disposed substantially horizontally; and the fixing plate 132A of the present disclosure is formed in a rectangular shape and has four corners.
[0069] The fixing plate 132A is provided with two through holes, specifically, the two through holes are respectively located approximately in the middle of the short sides of the fixing plate 132A. A linear bearing 132E is provided in the through holes.
[0070] Sliding rod 132B is slidably disposed within linear bearing 132E, and the lower end of sliding rod 132B is fixedly connected to vacuum suction cup 133. A limiter 132D is provided at the upper end of sliding rod 132B. Limiter 132D and linear bearing 132E limit the maximum downward displacement of sliding rod 132B. In the present disclosure, limiter 132D may be an external flange formed at the upper end of sliding rod 132B.
[0071] The vacuum cup 133 of the present disclosure is disposed substantially parallel to the fixing plate 132A. The vacuum cup 133 is also formed in a rectangular shape and has substantially the same cross-sectional area as that of the fixing plate 132A.
[0072] The spring 132C is arranged between the fixed plate 132A and the vacuum suction cup 133, and the spring 132C is in a pre-compressed state. Therefore, when the vacuum suction cup 133 of the present invention absorbs the label, it can apply positive pressure to the label. The reaction force of the positive pressure will make the vacuum suction cup 133 approach the fixed plate 132A. At this time, the spring 132C is in an energy storage state, thereby making the vacuum suction cup 133 have a certain elasticity.
[0073] In a preferred embodiment, four springs 132C may be provided, and the four springs 132C are respectively provided at the four corners of the fixing plate 132A and the vacuum suction cup 133 , so that the vacuum suction cup 133 is more stable during movement.
[0074] In the present disclosure, four upper accommodating grooves are provided on the lower surface of the fixed plate 132A, and a rod component 132F is installed on the bottom wall of the upper accommodating groove, wherein the upper end of the spring 132C is sleeved on the rod component 132F and is located in the upper accommodating groove; and, four lower accommodating grooves are provided on the upper surface of the vacuum suction cup 133, and the lower end of the spring 132C can be located in the lower accommodating groove, so that the spring 132C can be stably set between the fixed plate 132A and the vacuum suction cup 133.
[0075] Therefore, the suction device disclosed in the present invention can absorb multiple products of different thicknesses when used, solving the technical problems mentioned in the background technology. Therefore, the use of the suction device disclosed in the present invention can replace manual handling and improve loading efficiency.
[0076] In the description of this specification, the description with reference to the terms "one embodiment / method", "some embodiments / methods", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment / method or example are included in at least one embodiment / method or example of the present application. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment / method or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments / methods or examples. In addition, those skilled in the art may combine and combine different embodiments / methods or examples described in this specification and the features of different embodiments / methods or examples, unless they are contradictory.
[0077] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of such features. Throughout the description of this application, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.
[0078] Those skilled in the art will appreciate that the above embodiments are merely intended to clearly illustrate the present disclosure and are not intended to limit the scope of the present disclosure. Other changes or modifications may be made based on the above disclosure, and such changes or modifications are still within the scope of the present disclosure.
Claims
1. A suction device, characterized in that: include: Mounting plate, a first suction component, the first suction component being disposed on the mounting plate and comprising a sponge suction cup; as well as The second suction component is arranged on the mounting plate, and the second suction component includes a vacuum suction cup.
2. The suction device according to claim 1, characterized in that The first suction assembly further includes: a first driving assembly, and the first driving assembly is used to drive the sponge suction cup to reciprocate along a first direction.
3. The suction device according to claim 2, characterized in that The first suction assembly includes two slide cylinders arranged in series.
4. The suction device according to claim 1, characterized in that Also includes: A distance detection device is used to detect the thickness of the product to be sucked.
5. The suction device according to claim 4, characterized in that The distance detection device is an ultrasonic sensor.
6. The suction device according to claim 1, characterized in that The second suction assembly further includes: a second driving assembly, which is connected to the vacuum suction cup through a floating assembly and is used to drive the vacuum suction cup to reciprocate along the first direction.
7. The suction device according to claim 6, characterized in that The floating assembly includes: A fixed plate, the fixed plate being fixed to the second drive assembly; wherein a through hole is formed on the fixed plate, and a linear bearing is disposed in the through hole; A sliding rod, wherein the sliding rod is slidably disposed in the linear bearing, and the lower end of the sliding rod is fixedly connected to the vacuum suction cup, and the upper end of the sliding rod is provided with a limiting component, and the limiting component limits the maximum downward displacement of the sliding rod; and A spring is provided between the fixing plate and the vacuum suction cup, and the spring is in a pre-compressed state.
8. The suction device according to claim 6, characterized in that The second driving assembly includes a slide cylinder.
9. The suction device according to claim 1, characterized in that The vacuum suction cup is a label suction plate.
10. The suction device according to claim 1, characterized in that The second suction assembly is provided in plurality, and the plurality of second suction assemblies are located on the same side of the first suction assembly.