Control system of intelligent cloth opening machine

Abstract

The utility model discloses a control system of an intelligent cloth opening machine, and belongs to the technical field of cloth opening machines, and the control system comprises a bottom frame, a bottom plate, an unwinding mechanism, a winding mechanism, a material receiving mechanism, a detection mechanism and a control system, the unwinding mechanism comprises a first motor, a first bidirectional lead screw, a first movable sliding block, a first movable plate and a first unwinding roller; the device is novel in design and ingenious, through mutual cooperation of the control system, the unwinding mechanism and the detection mechanism, coiled cloth can be rapidly placed on the first unwinding roller, excessive complex steps do not need to be manually operated, and therefore the time cost is saved, the labor intensity of workers is relieved, the production effect is improved, and the production efficiency is improved. Through mutual cooperation of the control system, the winding mechanism, the material receiving mechanism and the detection mechanism, coiled cloth can be quickly received, excessive complicated steps of manual operation are not needed, and therefore the time cost is saved, the labor intensity of workers is relieved, and the production effect is improved.

Description

Technical Field

[0001] The present application relates to the technical field of cloth-opening machines, and in particular to a control system of an intelligent cloth-opening machine. Background Art

[0002] The main function of the cloth opening machine is to open and inspect the fabric. The cloth opening machine uses the hawk's beak to unfold the cylindrical cloth, which is suitable for opening the width of knitted grey fabric. The amplitude of the hawk's beak can be adjusted as needed to accommodate fabrics of different diameters. After opening the fabric, the fabric will pass through the upper and lower light boxes for inspection and finally be rolled into bundles, completing the opening and inspection process.

[0003] A cloth unwinding machine usually consists of a unwinding device, a tension adjustment device, a conveying device, a cutting device and other parts. The rolled cloth is placed on the unwinding device, and the unwinding roller is driven by a motor to gradually unfold the cloth. During the unfolding process, the tension adjustment device adjusts the position of the tension roller or the elastic force of the tension spring to keep the cloth within the appropriate tension range at all times to avoid cloth relaxation or excessive stretching. The conveying device conveys the unfolded cloth to the cutting device, which cuts the cloth according to the preset size and shape.

[0004] Although the existing cloth opening machine is fully automatic, it still requires manual intervention in some operating links, such as loading, unloading, and centering adjustment of the cloth. This not only increases the labor intensity of workers, but also reduces production efficiency, limiting the further improvement of the automation level of the cloth opening machine.

[0005] To this end, this application proposes a control system for an intelligent cloth-opening machine. Utility Model Content

[0006] The present application proposes a control system for an intelligent cloth-opening machine to solve the problems raised in the above-mentioned background technology; through the cooperation between the control system, the unwinding mechanism and the detection mechanism, the rolled cloth can be quickly placed on the first unwinding roller without the need for manual operation of too many complicated steps, thereby saving time costs and reducing the labor intensity of workers, thereby improving production effects; through the cooperation between the control system, the winding mechanism, the material receiving mechanism and the detection mechanism, the rolled cloth can be quickly received without the need for manual operation of too many complicated steps, thereby saving time costs and reducing the labor intensity of workers, thereby improving production effects.

[0007] In order to achieve the above objectives, this application adopts the following technical solutions:

[0008] A control system for an intelligent cloth-opening machine includes a base frame, a base plate, an unwinding mechanism, a rewinding mechanism, a material receiving mechanism, a detection mechanism and a control system. The base frame and the base plate are fixedly connected. The unwinding mechanism includes a first motor, a first bidirectional screw rod, a first movable slider, a first movable plate and a first unwinding roller. The first motor is fixedly connected to the outside of the base frame, and the first motor is electrically connected to the control system.

[0009] As a preferred embodiment, the interior of the base frame is rotatably connected to a first bidirectional screw rod, and the output end of the first motor extends into the interior of the base frame and is fixedly connected to one end of the first bidirectional screw rod, and the external thread of the first bidirectional screw rod is connected to the two first movable sliders;

[0010] The first motor is started by the control system, and the first motor drives the first bidirectional screw to rotate. When the first bidirectional screw rotates, it prompts the two first movable sliders to move in similar directions, thereby improving the practicality of the device.

[0011] As a preferred embodiment, the tops of the two first movable sliders are fixedly connected to a first movable plate, and the adjacent sides of the two first movable plates are rotatably connected to a first unwinding roller;

[0012] When the first movable slider moves, the first movable plate connected thereto will be driven to move synchronously. During the movement of the first movable plate, the first unwinding roller on the first movable plate will be inserted into the rolled fabric drum. Thus, the rolled fabric can be quickly placed on the first unwinding roller without the need for manual operation of too many complicated steps, thereby saving time and cost and reducing the labor intensity of workers, thereby improving production effects and enhancing the practicality of the device.

[0013] As a preferred embodiment, the winding mechanism includes a second motor, a second bidirectional screw rod, a second movable slider, a second movable plate and a second unwinding roller, the second motor is fixedly connected to the outside of the base frame, and the second motor is electrically connected to the control system, the inside of the base frame is rotatably connected to the second bidirectional screw rod, and the output end of the second motor is fixedly connected to one end of the second bidirectional screw rod, and the external thread of the second bidirectional screw rod is connected to two second movable sliders;

[0014] The second motor is restarted through the control system, and the second motor drives the second bidirectional screw to rotate. When the second bidirectional screw rotates, it will cause the two second movable sliders to move in opposite directions, thereby improving the practicality of the device.

[0015] As a preferred embodiment, the tops of the two second movable sliders are fixedly connected to second movable plates, and adjacent sides of the two second movable plates are rotatably connected to second unwinding rollers;

[0016] When the second movable slider moves, it will drive the second movable plate connected to it to move synchronously. As the two second movable plates move in opposite directions, the rolled cloth on the second unwinding roller will automatically fall into the groove of the receiving rack to achieve material collection. In this way, the rolled cloth can be quickly collected without the need for too many complicated manual steps, thereby saving time and cost and reducing the labor intensity of workers, thereby improving production results and enhancing the practicality of the device.

[0017] As a preferred embodiment, the material receiving mechanism includes a third motor, a reciprocating screw, a reciprocating slider, a support plate, a material receiving rack and a groove, the third motor is fixedly connected to the outside of the base plate, and the third motor is electrically connected to the control system, the inside of the base plate is rotatably connected to the reciprocating screw, and the outside of the reciprocating screw is threadedly connected to the reciprocating slider;

[0018] The third motor is started by the control system, and the third motor drives the reciprocating screw to rotate. When the reciprocating screw rotates, it drives the reciprocating slider to move toward the base frame, thereby improving the practicality of the device.

[0019] As a preferred embodiment, the top of the reciprocating slider is fixedly connected to a supporting plate, the top of the supporting plate is fixedly connected to a material receiving rack, and a groove is provided inside the material receiving rack;

[0020] When the reciprocating slider moves, it will drive the supporting plate connected to it to move synchronously, and the supporting plate will then drive the material receiving rack to move between the two second movable plates, thereby improving the practicality of the device.

[0021] As a preferred embodiment, the detection mechanism includes a first camera and a second camera, the first camera is fixedly connected to the base frame and is located below the first unwinding roller, the second camera is fixedly connected to the base frame and is located below the second unwinding roller, and the first camera and the second camera are electrically connected to the control system;

[0022] By setting up a first camera and a second camera, when the first camera detects the presence of an object, it will transmit a signal to the control system, and the first motor will be started through the control system. After the second camera detects that the rolled cloth above has been delivered, it will transmit a signal to the control system, and the third motor will be started through the control system, thereby improving the practicality of the device.

[0023] Beneficial effects of this application:

[0024] 1. This intelligent cloth-opening machine's control system, through the cooperation of the control system, the unwinding mechanism, and the detection mechanism, can quickly place the rolled cloth on the first unwinding roller without requiring excessive and complicated manual operations, thereby saving time and reducing workers' labor intensity, thereby improving production efficiency and greatly enhancing the practicality of the device.

[0025] 2. The control system of this intelligent cloth-opening machine can quickly collect rolled cloth through the cooperation of the control system, the winding mechanism, the material receiving mechanism and the detection mechanism, without the need for excessive and complicated manual operations, thereby saving time and cost and reducing the labor intensity of workers, thereby improving production results and greatly enhancing the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the main body of the device of this application;

[0027] Figure 2 This is a schematic diagram of the unwinding mechanism of the device of this application;

[0028] Figure 3 This is a schematic diagram of the winding mechanism of the device of this application;

[0029] Figure 4 This is a schematic diagram of the material receiving mechanism of the device of this application;

[0030] Figure 5 Schematic diagram of the control system of the device of this application.

[0031] Numbers in the figure: 1. Base frame; 2. Bottom plate; 3. Unwinding mechanism; 31. First motor; 32. First bidirectional screw rod; 33. First movable slider; 34. First movable plate; 35. First unwinding roller; 4. Rewinding mechanism; 41. Second motor; 42. Second bidirectional screw rod; 43. Second movable slider; 44. Second movable plate; 45. Second unwinding roller; 5. Rewinding mechanism; 51. Third motor; 52. Reciprocating screw rod; 53. Reciprocating slider; 54. Support plate; 55. Rewinding rack; 56. Groove; 6. Detection mechanism; 61. First camera; 62. Second camera; 7. Control system. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.

[0033] Reference Figure 1-5 A control system of an intelligent cloth opening machine includes a base frame 1, a base plate 2, a unwinding mechanism 3, a rewinding mechanism 4, a material receiving mechanism 5, a detection mechanism 6 and a control system 7, and the base frame 1 and the base plate 2 are fixedly connected.

[0034] Reference Figure 1 、 2 , 3, 5, the unwinding mechanism 3 includes a first motor 31, a first bidirectional screw rod 32, a first movable slider 33, a first movable plate 34 and a first unwinding roller 35. The first motor 31 is fixedly connected to the outside of the base frame 1, and the first motor 31 is electrically connected to the control system 7. The internal rotation of the base frame 1 is connected to the first bidirectional screw rod 32, and the output end of the first motor 31 extends to the inside of the base frame 1 and is fixedly connected to one end of the first bidirectional screw rod 32. The external thread of the first bidirectional screw rod 32 is connected to the two first movable sliders 33; the first motor 31 is started by the control system 7, and the first motor 31 drives the first bidirectional screw rod 32 to rotate. When the first bidirectional screw rod 32 rotates, it will prompt the two first movable sliders 33 to move in similar directions, thereby improving the practicality of the device.

[0035] Reference Figure 1-2 The tops of the two first movable sliders 33 are fixedly connected to the first movable plates 34, and the adjacent sides of the two first movable plates 34 are rotatably connected to the first unwinding roller 35; when the first movable slider 33 moves, the first movable plate 34 connected thereto will be driven to move synchronously. During the movement of the first movable plate 34, the first unwinding roller 35 on the first movable plate 34 will be inserted into the rolled fabric drum. In this way, the rolled fabric can be quickly placed on the first unwinding roller 35 without the need for manual operation of too many complicated steps, thereby saving time and cost and reducing the labor intensity of workers, thereby improving production effects and enhancing the practicality of the device.

[0036] Reference Figure 1-5 The winding mechanism 4 includes a second motor 41, a second bidirectional screw rod 42, a second movable slider 43, a second movable plate 44 and a second unwinding roller 45. The second motor 41 is fixedly connected to the outside of the base frame 1, and the second motor 41 is electrically connected to the control system 7. The internal rotation of the base frame 1 is connected to the second bidirectional screw rod 42, and the output end of the second motor 41 is fixedly connected to one end of the second bidirectional screw rod 42. The external thread of the second bidirectional screw rod 42 is connected to two second movable sliders 43; the second motor 41 is restarted by the control system 7, and the second motor 41 drives the second bidirectional screw rod 42 to rotate. When the second bidirectional screw rod 42 rotates, it will prompt the two second movable sliders 43 to move in opposite directions, thereby improving the practicality of the device.

[0037] Reference Figure 1 、 3, 4, 5, the tops of the two second movable sliders 43 are fixedly connected with the second movable plate 44, and the adjacent sides of the two second movable plates 44 are rotatably connected with the second unwinding roller 45; when the second movable slider 43 moves, it will drive the second movable plate 44 connected thereto to move synchronously, and when the two second movable plates 44 move in opposite directions, the rolled cloth on the second unwinding roller 45 will automatically fall into the groove 56 of the receiving rack 55 to realize material collection, thereby realizing rapid material collection of the rolled cloth without the need for excessive and complicated manual operation steps, thereby saving time and cost and reducing the labor intensity of workers, thereby improving production effects, thereby enhancing the practicality of the device.

[0038] Reference Figure 1 、 4 , 5. The material receiving mechanism 5 includes a third motor 51, a reciprocating screw 52, ​​a reciprocating slider 53, a support plate 54, a material receiving rack 55 and a groove 56. The third motor 51 is fixedly connected to the outside of the base plate 2, and the third motor 51 is electrically connected to the control system 7. The internal rotation of the base plate 2 is connected to the reciprocating screw 52, ​​and the external thread of the reciprocating screw 52 is connected to the reciprocating slider 53. The third motor 51 is started by the control system 7, and the third motor 51 drives the reciprocating screw 52 to rotate. When the reciprocating screw 52 rotates, it drives the reciprocating slider 53 to move toward the base frame 1, thereby improving the practicability of the device.

[0039] Reference Figure 1 、 4 The top of the reciprocating slider 53 is fixedly connected to a support plate 54, and the top of the support plate 54 is fixedly connected to a material receiving rack 55. A groove 56 is provided inside the material receiving rack 55. When the reciprocating slider 53 moves, the support plate 54 connected thereto will be driven to move synchronously, and the support plate 54 will then drive the material receiving rack 55 to move between the two second movable plates 44, thereby improving the practicality of the device.

[0040] Reference Figure 1-5 The detection mechanism 6 includes a first camera 61 and a second camera 62. The first camera 61 is fixedly connected to the base frame 1 and is located below the first unwinding roller 35. The second camera 62 is fixedly connected to the base frame 1 and is located below the second unwinding roller 45, and the first camera 61 and the second camera 62 are electrically connected to the control system 7. By setting the first camera 61 and the second camera 62, when the first camera 61 detects the presence of an object, it will transmit a signal to the control system 7, and the first motor 31 will be started through the control system 7. After the second camera 62 detects that the rolled cloth above has been delivered, it will transmit a signal to the control system 7, and the third motor 51 will be started through the control system 7, thereby improving the practicality of the device.

[0041] Working principle: during loading, when the worker places the rolled cloth between the two first movable plates 34, the first camera 61 below detects the presence of an object, and a signal is transmitted to the control system 7. The first motor 31 is started by the control system 7, and the first motor 31 drives the first bidirectional screw rod 32 to rotate. When the first bidirectional screw rod 32 rotates, the two first movable sliders 33 are prompted to move in similar directions. When the first movable slider 33 moves, it drives the first movable plate 34 connected thereto to move synchronously. During the movement of the first movable plate 34, the first unwinding roller 35 on the first movable plate 34 is inserted into the rolled cloth drum. In this way, the rolled cloth can be quickly placed on the first unwinding roller 35 without the need for manual operation of too many complicated steps, thereby saving time and cost and reducing the labor intensity of workers, thereby improving production efficiency. During unloading, when the second camera 62 below detects that the rolled cloth above has been delivered, a signal is transmitted to the control system 7. At this time, the control system 7 is used to When the second bidirectional screw rod 42 rotates, it will prompt the two second moving slide blocks 43 to move in opposite directions. When the second moving slide block 43 moves, it will drive the second moving plate 44 connected thereto to move synchronously, and move in opposite directions through the two second moving plates 44. The rolled cloth on the second unwinding roller 45 will automatically fall into the groove 56 of the material receiving rack 55 to realize material collection. In this way, the rolled cloth can be quickly collected without the need for manual operation of too many complicated steps, thereby saving time and cost and reducing the labor intensity of workers, thereby improving production efficiency.

[0042] The above are only preferred specific implementation methods of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of the present application within the technical scope disclosed in the present application, and they should be covered by the protection scope of the present application.

Claims

1. A control system for an intelligent cloth-opening machine, comprising a base frame (1), a base plate (2), a reeling mechanism (3), a reeling mechanism (4), a material receiving mechanism (5), a detection mechanism (6) and a control system (7), characterized in that: The base frame (1) and the bottom plate (2) are fixedly connected, and the unwinding mechanism (3) includes a first motor (31), a first bidirectional screw rod (32), a first movable slider (33), a first movable plate (34) and a first unwinding roller (35). The first motor (31) is fixedly connected to the outside of the base frame (1), and the first motor (31) is electrically connected to the control system (7).

2. The control system of the intelligent cloth opening machine according to claim 1 is characterized in that: The base frame (1) is internally rotatably connected to a first bidirectional screw rod (32), and the output end of the first motor (31) extends into the base frame (1) and is fixedly connected to one end of the first bidirectional screw rod (32), and the external thread of the first bidirectional screw rod (32) is connected to two first movable sliders (33).

3. The control system of the intelligent cloth opening machine according to claim 2 is characterized in that: The tops of the two first movable sliders (33) are both fixedly connected to a first movable plate (34), and the adjacent sides of the two first movable plates (34) are both rotatably connected to a first unwinding roller (35).

4. The control system of the intelligent cloth opening machine according to claim 1 is characterized in that: The winding mechanism (4) includes a second motor (41), a second bidirectional screw rod (42), a second movable slider (43), a second movable plate (44) and a second unwinding roller (45), wherein the second motor (41) is fixedly connected to the outside of the base frame (1), and the second motor (41) is electrically connected to the control system (7), the inside of the base frame (1) is rotatably connected to the second bidirectional screw rod (42), and the output end of the second motor (41) is fixedly connected to one end of the second bidirectional screw rod (42), and the external thread of the second bidirectional screw rod (42) is connected to two second movable sliders (43).

5. The control system of the intelligent cloth opening machine according to claim 4 is characterized in that: The tops of the two second movable sliders (43) are fixedly connected to a second movable plate (44), and adjacent sides of the two second movable plates (44) are both rotatably connected to a second unwinding roller (45).

6. The control system of the intelligent cloth opening machine according to claim 1 is characterized in that: The material receiving mechanism (5) includes a third motor (51), a reciprocating screw (52), a reciprocating slider (53), a support plate (54), a material receiving rack (55) and a groove (56). The third motor (51) is fixedly connected to the outside of the base plate (2), and the third motor (51) is electrically connected to the control system (7). The inside of the base plate (2) is rotatably connected to the reciprocating screw (52), and the outside of the reciprocating screw (52) is threadedly connected to the reciprocating slider (53).

7. The control system of the intelligent cloth opening machine according to claim 6 is characterized in that: The top of the reciprocating slider (53) is fixedly connected to a supporting plate (54), the top of the supporting plate (54) is fixedly connected to a material receiving rack (55), and a groove (56) is provided inside the material receiving rack (55).

8. The control system of the intelligent cloth opening machine according to claim 4 is characterized in that: The detection mechanism (6) includes a first camera (61) and a second camera (62), wherein the first camera (61) is fixedly connected to the base frame (1) and is located below the first unwinding roller (35), and the second camera (62) is fixedly connected to the base frame (1) and is located below the second unwinding roller (45), and the first camera (61) and the second camera (62) are electrically connected to the control system (7).

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