Crane stability detection device
Patent Information
- Application Number
- CN202422163886.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-09-04
AI Technical Summary
The prior art lacks a detection device for the stability of the crane legs, making it difficult to judge the occurrence of an instable state, resulting in the operator being unable to adjust in time, increasing the risk of overturning accidents.
A crane stability detection device is designed, including a stability detection mechanism. Through the use of detection rods, metal balls, signal lights and horns, the tilt of the support column is detected in real time and alarms are alerted, and the operator is promptly reminded, and it can be removed for easy storage and maintenance.
实现了对起重机支撑柱倾斜的实时检测和报警,提高了操作人员的反应速度,降低了倾翻事故的风险,并方便了设备的维护和存储。
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Figure CN223280519U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stability detection, in particular to a crane stability detection device. Background Art
[0002] A crane refers to a multi-action lifting machinery that vertically lifts and horizontally transports heavy objects within a certain range. It is also called an overhead crane, overhead crane, or crane. The stability of the crane is one of the essential safety monitoring measures during the operation of the crane.
[0003] When a crane is lifting, it is in a dynamic balance process. When one or both legs of the crane are lifted off the ground, making it impossible for the crane to lift normally, it is called instability. The relevant standards stipulate that the standard for the critical state of stability is "the height increment of the calibration point on the outer edge of a fixed leg on the opposite side of the boom from the ground reaches 50 mm, or the height increment of the calibration points of two legs from the ground reaches 5 mm at the same time." In the unstable state, the crane is very likely to overturn. In the existing technology, there is a lack of detection equipment for the stability of the crane legs, making it difficult to judge the occurrence of instability, which is not conducive to the operator to adjust the crane according to the situation. Utility Model Content
[0004] (1) Technical problems solved
[0005] In view of the above-mentioned shortcomings of the prior art, the utility model provides a crane stability detection device, which can effectively solve the problems of the prior art.
[0006] (2) Technical solution
[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0008] The utility model discloses a crane stability detection device, comprising a crane, wherein a placement groove is provided on the outer surface of the crane, a crane stabilizer is rotatably installed on the inner surface of the placement groove, the crane stabilizer comprises an extension rod, a support column, a hydraulic cylinder, a hydraulic rod and a support plate, a stability detection mechanism is fixedly installed on the outer surface of the support column, and the stability detection mechanism comprises a clamping column, a fixing frame, a spring, a clamping tooth block, a ratchet, a connecting frame, a detection rod, a positive contact plate, a negative contact plate, a metal ball, an electric wire, a signal light and a horn.
[0009] Furthermore, the bottom of the extension rod is fixedly connected to the top of the support column, and the inner cavity of the support column is fixedly connected to the outer surface of the hydraulic cylinder.
[0010] Furthermore, the inner surface of the hydraulic cylinder is fixedly connected to the outer surface of the hydraulic rod through a piston, and the bottom end of the hydraulic rod is fixedly connected to the top of the support plate.
[0011] Furthermore, the inner surface of the clamping column is fixedly connected to the outer surface of the fixing frame, one end of the spring is fixedly connected to the inner wall of the fixing frame, and the other end of the spring is fixedly connected to the outer surface of the locking tooth block.
[0012] Furthermore, the outer surface of the latch block is slidably connected to the inner surface of the fixing frame, the outer surface of the latch block is slidably connected to the outer surface of the ratchet, and the outer surface of the ratchet is fixedly connected to the inner surface of the connecting frame.
[0013] Furthermore, the inner surface of the connecting frame is fixedly connected to the outer surface of the detection rod, the inner surface of the detection rod is fixedly connected to the outer surface of the positive contact plate, the outer surface of the support column is fixedly connected to one end of the wire, and the other end of the wire is fixedly connected to the top of the connecting frame.
[0014] Furthermore, the inner cavity of the detection rod is fixedly connected to the outer surface of the negative contact plate, the inner surface of the detection rod is slidingly connected to the outer surface of the metal ball, the front of the support column is fixedly connected to the back of the signal light, and the right side of the support column is fixedly connected to the left side of the horn.
[0015] (3) Beneficial effects
[0016] Compared with the known public technology, the technical solution provided by the present utility model has the following beneficial effects:
[0017] 1. The utility model increases the design of automatic detection and alarm for stability, uses the detection rod and metal ball in conjunction with the positive contact plate and the negative contact plate, uses the wires and the support column in conjunction with the connecting frame, and uses the support column in conjunction with the signal light and the horn, so that when the support column of the crane tilts or deviates, the construction workers can be warned in the first time, and the workers can be reminded which corner of the crane is tilted and how much it tilts, thereby improving the effect.
[0018] 2. The utility model adds a design that allows the crane stabilizing device to be disassembled. By using a spring and a fixing frame in conjunction with a tooth block and a ratchet, and the ratchet in conjunction with a connecting frame and a detection rod, the horizontal state of the detection rod can be adjusted. At the same time, the stability detection device can be disassembled for easy storage and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be derived from these drawings without inventive effort.
[0020] Figure 1 It is a three-dimensional structural diagram of the utility model;
[0021] Figure 2 This is a three-dimensional structural diagram of a crane stabilizer in an embodiment;
[0022] Figure 3 A sectional view of the three-dimensional structure of the clamping column in the embodiment;
[0023] Figure 4 It is a sectional view of the three-dimensional structure of the detection rod and the connecting frame in the embodiment.
[0024] The numbers in the figure represent: 1. Crane; 2. Placement slot; 3. Crane stabilizer; 31. Extension rod; 32. Support column; 33. Hydraulic cylinder; 34. Hydraulic rod; 35. Support plate; 4. Stability detection mechanism; 401. Clamping column; 402. Fixing frame; 403. Spring; 404. Clamping tooth block; 405. Ratchet; 406. Connecting frame; 407. Detection rod; 408. Positive contact plate; 409. Negative contact plate; 410. Metal ball; 411. Wire; 412. Signal light; 413. Horn. DETAILED DESCRIPTION
[0025] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0026] The present invention will be further described below with reference to the embodiments.
[0027] Example
[0028] Reference Figure 1-4 A crane stability detection device of this embodiment includes a crane 1. A placement groove 2 is provided on the outer surface of the crane 1. A crane stabilizer 3 is rotatably installed on the inner surface of the placement groove 2. The crane stabilizer 3 includes an extension rod 31, a support column 32, a hydraulic cylinder 33, a hydraulic rod 34 and a support plate 35. A stability detection mechanism 4 is fixedly installed on the outer surface of the support column 32. The stability detection mechanism 4 includes a clamping column 401, a fixing frame 402, a spring 403, a clamping tooth block 404, a ratchet 405, a connecting frame 406, a detection rod 407, a positive contact plate 408, a negative contact plate 409, a metal ball 410, an electric wire 411, a signal light 412 and a horn 413.
[0029] like Figure 1and 2 As shown, stability detection mechanisms 4 are respectively installed on both sides of the support column 32, so that the support column 32 can detect whether there is any tilt in real time.
[0030] like Figure 1 and 2 As shown, the bottom of the extension rod 31 is fixedly connected to the top of the support column 32 , and the inner cavity of the support column 32 is fixedly connected to the outer surface of the hydraulic cylinder 33 .
[0031] like Figure 1 and 2 As shown, the inner surface of the hydraulic cylinder 33 is fixedly connected to the outer surface of the hydraulic rod 34 through a piston, and the bottom end of the hydraulic rod 34 is fixedly connected to the top of the support plate 35.
[0032] like Figure 2-4 As shown, the inner surface of the clamping column 401 is fixedly connected to the outer surface of the fixing frame 402 , one end of the spring 403 is fixedly connected to the inner wall of the fixing frame 402 , and the other end of the spring 403 is fixedly connected to the outer surface of the locking tooth block 404 .
[0033] like Figure 2-4 As shown, the outer surface of the latch block 404 is slidably connected to the inner surface of the fixing frame 402 , the outer surface of the latch block 404 is slidably connected to the outer surface of the ratchet 405 , and the outer surface of the ratchet 405 is fixedly connected to the inner surface of the connecting frame 406 .
[0034] like Figure 2-4 As shown, the inner surface of the connecting frame 406 is fixedly connected to the outer surface of the detection rod 407, the inner surface of the detection rod 407 is fixedly connected to the outer surface of the positive contact plate 408, the outer surface of the support column 32 is fixedly connected to one end of the wire 411, and the other end of the wire 411 is fixedly connected to the top of the connecting frame 406.
[0035] like Figure 2-4 As shown, the inner cavity of the detection rod 407 is fixedly connected to the outer surface of the negative contact plate 409, the inner surface of the detection rod 407 is slidingly connected to the outer surface of the metal ball 410, the front of the support column 32 is fixedly connected to the back of the signal light 412, and the right side of the support column 32 is fixedly connected to the left side of the speaker 413.
[0036] like Figure 2 and 4 As shown, there is a transparent portion on the detection rod 407, which allows the position of the internal metal ball 410 to be checked, so as to adjust the horizontal position of the detection rod 407.
[0037] like Figure 2 As shown, the signal light 412 can emit red, yellow and green lights. After tilting occurs, the signal light 412 emits red and yellow lights, and the speaker 413 emits a warning sound to warn the construction workers that the crane 1 has tilted.
[0038] In summary, the user first stops the crane 1, then takes out the extension rods 31 on both sides from the placement slot 2, and places them at a 90-degree angle with the crane 1, then the hydraulic cylinder 33 drives the hydraulic rod 34 to move, and the hydraulic rod 34 drives the support plate 35 to move downward to support the crane 1, and then installs the connecting frame 406 equipped with the detection rod 407 into the card column 401, inserts the ratchet 405 of the connecting frame 406 into the card column 401, so that the tooth block 404 is engaged with the ratchet 405, and by rotating the connecting frame 406, the detection rod 407 is placed horizontally, and then the wire is used to connect the connecting frame 406 to the detection rod 407. The two ends of 411 are respectively inserted into the connecting frame 406 and the support column 32. When the crane 1 tilts, the metal ball 410 in the detection rod 407 rolls in the detection rod 407, causing the metal ball 410 to touch the positive contact plate 408 and the negative contact plate 409, so that the positive contact plate 408 and the negative contact plate 409 are connected. The signal is connected to the signal light 412 and the speaker 413 through the wire 411. The signal light 412 emits a red warning light and the speaker 413 emits a warning sound, so that the construction workers can immediately notice the problem of the crane 1 tilting and stop construction immediately.
[0039] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A crane stability detection device, comprising a crane (1), characterized in that: The outer surface of the crane (1) is provided with a placement groove (2), and a crane stabilizer (3) is rotatably installed on the inner surface of the placement groove (2). The crane stabilizer (3) comprises an extension rod (31), a support column (32), a hydraulic cylinder (33), a hydraulic rod (34) and a support plate (35). A stability detection mechanism (4) is fixedly installed on the outer surface of the support column (32). The stability detection mechanism (4) comprises a clamping column (401), a fixing frame (402), a spring (403), a clamping tooth block (404), a ratchet (405), a connecting frame (406), a detection rod (407), a positive contact plate (408), a negative contact plate (409), a metal ball (410), an electric wire (411), a signal light (412) and a horn (413).
2. A crane stability detection device according to claim 1, characterized in that: The bottom of the extension rod (31) is fixedly connected to the top of the support column (32), and the inner cavity of the support column (32) is fixedly connected to the outer surface of the hydraulic cylinder (33).
3. The crane stability detection device according to claim 1, characterized in that: The inner surface of the hydraulic cylinder (33) is fixedly connected to the outer surface of the hydraulic rod (34) through a piston, and the bottom end of the hydraulic rod (34) is fixedly connected to the top of the support plate (35).
4. The crane stability detection device according to claim 1, characterized in that: The inner surface of the clamping column (401) is fixedly connected to the outer surface of the fixing frame (402), one end of the spring (403) is fixedly connected to the inner wall of the fixing frame (402), and the other end of the spring (403) is fixedly connected to the outer surface of the clamping tooth block (404).
5. The crane stability detection device according to claim 1, characterized in that: The outer surface of the latch block (404) is slidably connected to the inner surface of the fixing frame (402), the outer surface of the latch block (404) is slidably connected to the outer surface of the ratchet (405), and the outer surface of the ratchet (405) is fixedly connected to the inner surface of the connecting frame (406).
6. The crane stability detection device according to claim 1, characterized in that: The inner surface of the connecting frame (406) is fixedly connected to the outer surface of the detection rod (407), the inner surface of the detection rod (407) is fixedly connected to the outer surface of the positive contact plate (408), the outer surface of the support column (32) is fixedly connected to one end of the wire (411), and the other end of the wire (411) is fixedly connected to the top of the connecting frame (406).
7. The crane stability detection device according to claim 1, characterized in that: The inner cavity of the detection rod (407) is fixedly connected to the outer surface of the negative contact plate (409), the inner surface of the detection rod (407) is slidably connected to the outer surface of the metal ball (410), the front surface of the support column (32) is fixedly connected to the back surface of the signal light (412), and the right side of the support column (32) is fixedly connected to the left side of the speaker (413).