Sludge precipitation separation equipment
Through the combined structure of the sealing plate and spiral blades and the stirring component, the problems of sludge absorption of water and pipeline blockage in the sludge precipitation equipment are solved, and efficient dehydration and rapid separation of sludge are achieved.
Patent Information
- Application Number
- CN202422551866.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-22
AI Technical Summary
When existing sludge precipitation equipment squeezes sludge easily absorbs moisture, affects the separation effect, and easily leads to pipeline blockage and insufficient scraper thrust, resulting in sewage discharge failure.
The intermittently moving sealing plate and spiral blade combination structure is adopted. The combination of the motor-driven hoist and connecting rod is used to achieve intermittent extrusion and rollout of the sludge. Combined with the agitating component, the flocculant mixing is accelerated to ensure the rapid separation of the sludge in an unwatered environment.
It improves the dehydration efficiency of the sludge, avoids pipeline blockage, ensures the rapid separation of the sludge and water, and enhances the stability and efficiency of the separation equipment.
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Figure CN223280743U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sludge precipitation, in particular to sludge precipitation and separation equipment. Background Art
[0002] Unfiltered sewage contains a lot of impurities, and the impurities are easy to precipitate and form sludge. It is difficult to separate them during sedimentation filtration. Direct filter filtration will cause a large amount of water to be contained in the impurities, increasing the energy consumption of centrifugal separation operations.
[0003] Publication No. CN207667214U discloses a sewage treatment sedimentation sludge separation system, comprising a sewage separation tank, wherein the sewage separation tank comprises a cylindrical separation tank side wall and a conical separation tank bottom wall arranged at the bottom of the separation tank side wall, wherein the center height of the separation tank bottom wall is lower than the edge height of the separation tank bottom wall; a disc-shaped separation turntable is provided in the sewage separation tank, the top and bottom surfaces of the separation turntable are both conical, and the thickness of the separation turntable gradually increases from the edge to the center, the center of the separation turntable is fixedly provided on a separation shaft, the separation shaft is vertically provided at the axis of the sewage separation tank, the upper end of the separation shaft is connected to a separation drive motor, and a plurality of sludge squeezing scrapers are provided at the bottom of the separation turntable. This device can squeeze sludge with a higher water content into sludge with a lower water content. However, the following problems still exist in the actual use of this patent:
[0004] When the above-mentioned device continues to squeeze the sludge, the sludge is soaked in sewage, causing the sludge that has just been squeezed to reabsorb water, affecting the sludge separation effect. In addition, the sludge is very likely to cause pipe blockage after being squeezed. The above-mentioned device may not have enough thrust to push the sludge out of the pipe by only using the scraper, resulting in sewage discharge failure.
[0005] A sludge sedimentation and separation device is proposed to solve the above problems. Utility Model Content
[0006] The purpose of the utility model is to provide a sludge sedimentation and separation device to solve the problem that when the above-mentioned device proposed in the background technology continues to squeeze the sludge, the sludge is immersed in the sewage, causing the sludge just squeezed to reabsorb moisture, affecting the sludge separation effect, and the sludge is very likely to cause pipe blockage after squeezing. The above-mentioned device may not have enough thrust to push the sludge out of the pipe by only using the scraper, resulting in sewage discharge failure.
[0007] To achieve the above-mentioned object, the present invention provides the following technical solutions: a sludge sedimentation and separation device, comprising a sedimentation tank, and an extension plate installed on one side of the top surface of the sedimentation tank;
[0008] A separation component is provided on one side of the bottom of the sedimentation tank, and a stirring component is provided on the top of the extension plate;
[0009] Wherein, the separation assembly includes an outlet pipe, the outlet pipe is fixedly connected to one side of the bottom of the sedimentation tank, the bottom of the outlet pipe is fixedly connected to a filter drum, the other end of the filter drum is fixedly connected to the outside with a bent connecting rod, the other end of the bent connecting rod is fixedly connected to a control chamber, the control chamber is slidably connected to a moving rod on the side close to the filter drum, the moving rod is fixedly connected to a blocking plate at one end located on the outside, the blocking plate is fitted with the filter drum, the bottom of the filter drum close to the blocking plate is fixedly connected to a guide inclined plate, and a spiral blade is rotatably installed inside the filter drum;
[0010] Among them, the control warehouse has a rotating disc installed inside, the rotating disc is engaged with a positioning disc, the middle of the positioning disc is fixedly connected to a transfer column, the outside of the transfer column is fixedly connected to a driving gear disc, the control warehouse is also rotatably connected to a rotating column inside, the outside of the rotating column is fixedly connected to a driven gear and a connecting disc, and the driven gear is engaged with the driving gear disc.
[0011] Preferably, the middle of the turntable is fixedly connected to a limiting notch ring, the edge of the turntable is fixedly connected to a shifting post, four curved grooves and a locking groove are evenly opened on the outside of the locking disk, the curved groove is fitted with the limiting notch ring, the shifting post is engaged and connected with the locking groove, the transfer post is rotatably connected to the inside of the control compartment, the diameter of the driving gear disc is larger than the driven gear, and the transfer post is rotatably connected to the control compartment.
[0012] Preferably, the edge of the connecting plate is rotatably connected to the connecting rod, and the other end of the connecting rod is rotatably connected to the moving rod.
[0013] Preferably, a driving motor is fixedly connected to the outside of the control chamber, the output end of the driving motor extends into the control chamber and is fixedly connected to the driving gear disk, a second motor is fixedly connected to the outside of the bottom of the outlet pipe, the output end of the second motor extends into the outlet pipe and is fixedly connected to the spiral blade, and a valve is installed on the outlet pipe.
[0014] Preferably, the stirring assembly includes a fixed shell, the internal rotation of the fixed shell is connected to a drive column, an acceleration column and a drive shaft, the outside of the drive column is fixedly connected to a drive gear, the outside of the acceleration column is fixedly connected to a second gear and an acceleration wheel, and the outside of the drive shaft is fixedly connected to a rotating wheel.
[0015] Preferably, the driving gear is meshed with the second gear, the diameter of the driving gear is smaller than the second gear, a belt is provided between the acceleration wheel and the rotating wheel, and the driving shaft passes through the fixed shell and the extension plate and is symmetrically fixedly connected with a stirring member.
[0016] Preferably, the drive shaft is rotatably connected to the inner bottom surface of the sedimentation tank, a dirt-pushing rod is fixedly connected to the outer side of the bottom of the drive shaft, a third motor is fixedly connected to the top of the fixed shell, and the output end of the third motor is fixedly connected to the drive column.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows: the intermittently moving blocking plate of the sludge sedimentation and separation equipment provides time for sludge discharge and extrusion, so that the sludge can be better dehydrated, and ultimately the sludge can be quickly separated from the sewage in a waterless environment, ensuring separation efficiency and avoiding blockage during sludge discharge. The specific contents are as follows:
[0018] 1. By starting the second motor to make the spiral blade, the sludge is pushed to move and squeezed with the sealing plate. At this time, the squeezed water will flow out through the filter cylinder to prevent the water during squeezing from making the sludge wet again. The rotary disc is driven by the motor to rotate, and the dial column is locked in the positioning slot, so that the positioning disc rotates 90 degrees, and then the driven gear is made to rotate the connecting disc 180 degrees through the rotating column through the transfer column and the driving gear plate, so that the connecting rod pulls the moving rod to move, and finally the sealing plate is moved away from the filter cylinder, so that the squeezed sludge has enough time to be pushed out of the filter cylinder. At this time, the sealing plate will be reset and provide a barrier for subsequent sludge, so that the sludge can be better dehydrated, and finally the sludge can be quickly separated from the sewage in a waterless environment, ensuring the separation efficiency and avoiding clogging when the sludge is discharged.
[0019] 2. By starting the third motor to rotate the driving column, the two sets of transmission structures, namely the driving gear, the second gear and the acceleration wheel, the rotating wheel and the belt, accelerate the rotation speed of the driving shaft to avoid the resistance of the sewage causing the third motor to increase the output power so that the stirring element can rotate quickly, ultimately reducing the impact of resistance on the output of the third motor, while ensuring the rotation speed of the stirring element and ensuring that flocculants and other chemicals are fully mixed with the sewage. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the front cross-section structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the first cross-sectional structure of the control compartment;
[0022] Figure 3 This is a schematic diagram of the second cross-sectional structure of the control compartment;
[0023] Figure 4 for Figure 1 Schematic diagram of the enlarged structure of area A in the middle;
[0024] Figure 5 Schematic diagram of the internal structure of the fixed shell;
[0025] Figure 6 Schematic diagram of the installation structure of the drive gear disc.
[0026] Figure: 1, sedimentation tank; 101, extension plate; 2, separation assembly; 201, outlet pipe; 202, filter cylinder; 203, spiral blade; 204, bending connecting rod; 205, control chamber; 206, blocking plate; 207, guide inclined plate; 208, drive motor; 209, rotary disk; 210, shifting column; 211, positioning disk; 212, transfer column; 213, driving gear disk; 214, rotating column; 215 , driven gear; 216, connecting plate; 217, connecting rod; 218, moving rod; 219, second motor; 3, stirring assembly; 301, fixed shell; 302, driving column; 303, acceleration column; 304, driving shaft; 305, driving gear; 306, second gear; 307, acceleration wheel; 308, rotating wheel; 309, belt; 310, stirring element; 311, dirt pushing rod; 312, third motor. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] See also Figure 1-6 , the utility model provides a technical solution: a sludge sedimentation and separation device, comprising a sedimentation tank 1, and an extension plate 101 installed on one side of the top surface of the sedimentation tank 1;
[0029] A separation assembly 2 is provided on one side of the bottom of the sedimentation tank 1, and a stirring assembly 3 is provided on the top of the extension plate 101;
[0030] The separation assembly 2 includes an outlet pipe 201, which is fixedly connected to one side of the bottom of the sedimentation tank 1. A filter screen cartridge 202 is fixedly connected to the bottom of the outlet pipe 201. A bent connecting rod 204 is fixedly connected to the outside of the other end of the filter screen cartridge 202. The other end of the bent connecting rod 204 is fixedly connected to a control chamber 205. A moving rod 218 is slidably connected to the side of the control chamber 205 close to the filter screen cartridge 202. A blocking plate 206 is fixedly connected to the outer end of the moving rod 218. The blocking plate 206 is fitted with the filter screen cartridge 202. A guide inclined plate 207 is fixedly connected to the bottom of the filter screen cartridge 202 close to the blocking plate 206. A spiral blade 203 is rotatably installed inside the filter screen cartridge 202.
[0031] Among them, the control chamber 205 is internally rotatably installed with a turntable 209, and the turntable 209 is engaged with a positioning disk 211. The middle of the positioning disk 211 is fixedly connected to a transfer column 212, and the outside of the transfer column 212 is fixedly connected to a driving gear disk 213. The control chamber 205 is also internally rotatably connected to a rotating column 214, and the outside of the rotating column 214 is fixedly connected to a driven gear 215 and a connecting disk 216. The driven gear 215 is meshed with the driving gear disk 213; the driving gear disk 213 rotates ninety degrees, which just makes the driven gear 215 rotate 180 degrees. The pause in each rotation of the driven gear 215 provides a time interval for the extrusion and discharge of the sludge.
[0032] The middle part of the rotary disk 209 is fixedly connected to a limit notch ring, and the edge of the rotary disk 209 is fixedly connected to a shift post 210. Four curved grooves and a locking groove are evenly opened on the outside of the locking disk 211. The curved groove fits in the limit notch ring, and the shift post 210 is engaged with the locking groove. The transfer post 212 is rotatably connected to the inside of the control compartment 205. The diameter of the driving gear plate 213 is larger than that of the driven gear 215. The transfer post 212 is rotatably connected to the control compartment 205. The curved grooves and the locking grooves are staggered. When the shift post 210 is engaged with the locking groove, the curved groove is separated from the limit notch ring.
[0033] The edge of the connecting plate 216 is rotatably connected to the connecting rod 217 , and the other end of the connecting rod 217 is rotatably connected to the moving rod 218 .
[0034] A drive motor 208 is fixedly connected to the outside of the control chamber 205, and the output end of the drive motor 208 extends into the control chamber 205 and is fixedly connected to the drive gear disc 213. A second motor 219 is fixedly connected to the outside of the bottom of the outlet pipe 201, and the output end of the second motor 219 extends into the outlet pipe 201 and is fixedly connected to the spiral blade 203. A valve is installed on the outlet pipe 201; the valve is existing technology and will not be blocked by sewage and silt.
[0035] The stirring assembly 3 includes a fixed shell 301, the internal rotation of the fixed shell 301 is connected to the driving column 302, the acceleration column 303 and the driving shaft 304, the outside of the driving column 302 is fixedly connected to the driving gear 305, the outside of the acceleration column 303 is fixedly connected to the second gear 306 and the acceleration wheel 307, and the outside of the driving shaft 304 is fixedly connected to the rotating wheel 308; the driving gear 305 is meshed with the second gear 306, the diameter of the driving gear 305 is smaller than the second gear 306, a belt 309 is sleeved between the acceleration wheel 307 and the rotating wheel 308, the driving shaft 304 passes through the fixed shell 301 and the extension plate 101 and is symmetrically fixedly connected to the stirring member 310; the stirring member 310 includes a side plate that can scrape off the sludge; the diameter of the acceleration wheel 307 is smaller than the rotating wheel 308, and the fixed shell 301 is fixedly connected to the extension plate 101.
[0036] The driving shaft 304 is rotatably connected to the inner bottom surface of the sedimentation tank 1, and a dirt pushing rod 311 is fixedly connected to the outer side of the bottom of the driving shaft 304. The top of the fixed shell 301 is fixedly connected to the third motor 312, and the output end of the third motor 312 is fixedly connected to the driving column 302; the dirt pushing rod 311 can assist in pushing the sludge into the outlet pipe 201, so that the sludge enters the pushing range of the spiral blade 203 under gravity and water pressure, and the driving shaft 304 is located in the center of the sedimentation tank 1.
[0037] Working principle: Before using this sludge sedimentation and separation equipment, you need to check the overall condition of the device to make sure it can work normally. Figure 1 - Figure 6 As shown, first open the valve on the outlet pipe 201 to allow impurities and sewage to flow into the outlet pipe 201. At this time, start the second motor 219 to make the spiral blade 203, thereby pushing the sludge to move and squeeze it with the blocking plate 206. During the squeezing process, the moisture content of the sludge decreases. The closer the sludge is to the blocking plate 206, the higher the density. At this time, the squeezed out moisture will flow out through the filter cylinder 202 to prevent the moisture during squeezing from making the sludge wet again. During this process, the driving motor 208 drives the rotary disk 209 to rotate, thereby causing the dial column 210 to be stuck in the positioning groove, causing the positioning disk 211 to rotate 90 degrees, thereby causing the transfer column 212 and the driving gear disk 213 to pass through the transfer column 212 and the driving gear disk 213. The driven gear 215 rotates the connecting plate 216 180 degrees through the rotating column 214, and then the connecting rod 217 pulls the moving rod 218 to move, and finally the blocking plate 206 moves away from the filter cylinder 202, so that the squeezed sludge has sufficient time to be pushed out of the filter cylinder 202 and then fall off along the guide inclined plate 207. After the sludge falls off, the blocking plate 206 will be reset and provide a barrier for subsequent sludge, so that the sludge can be better dehydrated, and finally the sludge can be quickly separated from the sewage in a waterless environment, ensuring the separation efficiency. In addition, the spiral blades 203 can prevent the sludge from clogging inside the filter cylinder 202.
[0038] By starting the third motor 312, the driving column 302 rotates, and then the rotation speed of the driving shaft 304 is accelerated through the driving gear 305, the second gear 306 and the acceleration wheel 307, the rotating wheel 308, and the belt 309, two sets of transmission structures, while avoiding the resistance of the sewage causing the third motor 312 to need to increase the output power so that the stirring element 310 can rotate quickly, and ultimately reduce the impact of the resistance on the output of the third motor 312, while ensuring the rotation speed of the stirring element 310, ensuring that the flocculant and other chemicals are fully mixed with the sewage.
[0039] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A sludge sedimentation and separation device, comprising a sedimentation tank (1), and an extension plate (101) installed on one side of the top surface of the sedimentation tank (1); It is characterized by: Also includes: A separation component (2) is provided on one side of the bottom of the sedimentation tank (1), and a stirring component (3) is provided on the top of the extension plate (101); The separation component (2) comprises an outlet pipe (201), the outlet pipe (201) is fixedly connected to one side of the bottom of the sedimentation tank (1), the bottom of the outlet pipe (201) is fixedly connected to a filter screen cartridge (202), the other end of the filter screen cartridge (202) is fixedly connected to the outside with a bent connecting rod (204), the other end of the bent connecting rod (204) is fixedly connected to a control chamber (205), the control chamber (205) is slidably connected to a moving rod (218) on a side close to the filter screen cartridge (202), the moving rod (218) is fixedly connected to a blocking plate (206) at one end located on the outside, the blocking plate (206) is fitted with the filter screen cartridge (202), the bottom of the filter screen cartridge (202) close to the blocking plate (206) is fixedly connected to a guide inclined plate (207), and a spiral blade (203) is rotatably installed inside the filter screen cartridge (202); The control chamber (205) is internally rotatably mounted with a rotary disc (209), the rotary disc (209) is engaged with a positioning disc (211), the middle of the positioning disc (211) is fixedly connected with a transfer column (212), the outside of the transfer column (212) is fixedly connected with a driving toothed disc (213), the interior of the control chamber (205) is also rotatably connected with a rotating column (214), the outside of the rotating column (214) is fixedly connected with a driven gear (215) and a connecting disc (216), and the driven gear (215) is meshedly connected with the driving toothed disc (213).
2. The sludge sedimentation and separation equipment according to claim 1, characterized in that: The middle of the rotary disk (209) is fixedly connected to a limited notch ring, the edge of the rotary disk (209) is fixedly connected to a shifting post (210), the outside of the locking disk (211) is evenly provided with four curved grooves and a locking groove, the curved grooves are fitted with the limited notch ring, the shifting post (210) is engaged and connected with the locking groove, the transfer post (212) is rotatably connected to the inside of the control chamber (205), the diameter of the driving gear disc (213) is larger than that of the driven gear (215), and the transfer post (212) is rotatably connected to the control chamber (205).
3. The sludge sedimentation and separation equipment according to claim 2, characterized in that: The edge of the connecting plate (216) is rotatably connected to the connecting rod (217), and the other end of the connecting rod (217) is rotatably connected to the moving rod (218).
4. The sludge sedimentation and separation equipment according to claim 1, characterized in that: A driving motor (208) is fixedly connected to the outside of the control chamber (205), the output end of the driving motor (208) extends into the control chamber (205) and is fixedly connected to the driving gear disc (213), a second motor (219) is fixedly connected to the outside of the bottom of the outlet pipe (201), the output end of the second motor (219) extends into the outlet pipe (201) and is fixedly connected to the spiral blade (203), and a valve is installed on the outlet pipe (201).
5. The sludge sedimentation and separation equipment according to claim 1, characterized in that: The stirring assembly (3) comprises a fixed shell (301), the interior of the fixed shell (301) is rotatably connected to a driving column (302), an acceleration column (303) and a driving shaft (304), the exterior of the driving column (302) is fixedly connected to a driving gear (305), the exterior of the acceleration column (303) is fixedly connected to a second gear (306) and an acceleration wheel (307), and the exterior of the driving shaft (304) is fixedly connected to a rotating wheel (308).
6. The sludge sedimentation and separation equipment according to claim 5, characterized in that: The driving gear (305) is meshed with the second gear (306), the diameter of the driving gear (305) is smaller than that of the second gear (306), a belt (309) is provided between the acceleration wheel (307) and the rotating wheel (308), and the driving shaft (304) passes through the fixed shell (301) and the extension plate (101) and is symmetrically fixedly connected with a stirring member (310).
7. The sludge sedimentation and separation equipment according to claim 5, characterized in that: The driving shaft (304) is rotatably connected to the inner bottom surface of the sedimentation tank (1); a dirt-pushing rod (311) is fixedly connected to the outer side of the bottom of the driving shaft (304); a third motor (312) is fixedly connected to the top of the fixed shell (301); and an output end of the third motor (312) is fixedly connected to the driving column (302).
Citation Information
Patent Citations
Sewage treatment settled sludge piece -rate system
CN207667214U