Automatic opening and closing device for pressing rod of vertical buckle clamp
Through the pneumatically controlled vertical buckle clamp pressing rod automatic opening and closing device, the problem of manual operation of the pressure rod in the vertical buckle nail buckle machine is solved, automatic operation is realized, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422576468.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-24
AI Technical Summary
During the buckle process of existing vertical buckle buckle machines, the vertical buckle clamp pressing rod needs to be manually operated, resulting in low production efficiency and unstable product quality.
The automatic opening and closing device of the vertical buckle clamp press rod is adopted to separate or press the cylinder drive pressure rod from the buckle handle, and combine the control of the proximity switch and solenoid valve to realize the automatic operation of the pressure rod.
The automatic operation of the vertical clamp press rod is realized, the production efficiency is improved, the time and effort consumption of manual operation is reduced, and the stability of product quality is ensured.
Smart Images

Figure CN223281012U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an automatic opening and closing device for a pressure rod of a vertical button clamp, belonging to the technical field of clothing tools. Background Art
[0002] According to the process requirements, police shirts and other clothing products need to be installed with buttons on one side of the front placket. In order to achieve efficient and automatic buttoning, a button sewing machine is used. The button sewing machine is equipped with a button clamp. When sewing the buttons to the placket of the clothes, the button handle eyes need to be aligned with the button holes on the button clamp. The needle and thread of the button sewing machine pass through the button handle eyes and are bound together with the front door of the clothes. After sewing, it is necessary to manually move the button handle pressure rod, then put in the button and manually release the pressure rod to make the pressure rod press the button handle tightly. This operation is time-consuming and labor-intensive, and has low production efficiency.
[0003] A Chinese invention patent with publication number CN101280490B discloses a device for sewing buttons with handles, which includes an upper claw body and a lower claw body arranged on a button frame for fixing the button, a button nose frame fixedly arranged on the upper end of the needle plate of the button sewing machine, and a presser foot arranged on the upper end of the button nose frame and capable of pressing the fabric and the button handle onto the button nose frame. The button frame and the presser foot are connected by a presser foot lifting and lowering device with a pull rod on the bracket and the head of the button sewing machine. The button frame and the presser foot can be raised and lowered by moving the pull rod. If the button handle is thick and cannot be clamped, the button will be offset and cannot be adjusted, affecting product quality.
[0004] The Chinese utility model patent with announcement number CN 216786419 U discloses an improved vertical button feeding device, including a device main body and a button sewing machine main body, the front end face of the button sewing machine main body is fixedly installed with a fixed base, and one side of the fixed base is fixedly installed with a side plate extending upward, and a horizontal plate is slidably installed on the outer surface of one side of the side plate along the front and rear directions, and a telescopic cylinder is slidably installed on the lower end face of the horizontal plate along the two side directions, and the two telescopic ends of the telescopic cylinder are respectively connected to the button clamping handles, and the upper end face of the fixed base is slidably installed on the two side directions; the space at the lower end of the button clamp is too small when sewing the vertical buttons in the above scheme. After each vertical button is sewn, it is inconvenient to pull the placket one by one, and the vertical buttons are easily stuck during automatic button feeding. Utility Model Content
[0005] The technical problem to be solved by the utility model is to provide an automatic opening and closing device for a pressure rod of a vertical buckle clamp with reliable performance and pneumatic control to open or close the pressure rod.
[0006] The utility model adopts the following technical solutions:
[0007] The utility model discloses an automatic opening and closing device for a pressure rod of a vertical button clamp, comprising a base fixedly mounted on a workbench of a button sewing machine, a driving component fixedly mounted on the base, a support plate mounted on the front side of the base, a sensing component mounted on the rear side of the top of the support plate and sensing the button clamp lifting lever, and a control component; the end of the driving component is connected to one end of the pressure rod; the driving component drives the pressure rod to separate or press the button handle; the button clamp is installed on the workbench below the head of the button sewing machine, and the bottom end of the button clamp lifting lever is connected to the top surface of the button clamp; the control component is respectively connected to the sensing component and the driving component; the base is arranged on the front side of the head of the button sewing machine.
[0008] The driving assembly of the utility model comprises a cylinder fixing seat installed on the base, a cylinder installed on the fixing seat along the direction of the button nailing machine head, and a connecting block fixedly installed on the front end of the cylinder piston rod; a through hole is provided in the connecting block, and the cylinder body of the cylinder is fixed to the fixing seat; the connecting block and the through hole are both rectangular parallelepipeds, the front end gap of the pressure rod is inserted into the through hole, and the piston rod of the cylinder is vertically arranged to the pressure rod; the locating seat is rotatably connected to the top surface of the right side of the buckle clamp, and the pressure rod passes through the locating seat, and the cylinder pushes and pulls the connecting block to drive the pressure rod to swing, and the width of the through hole is such that the connecting block drives the pressure rod to swing so that the other end of the pressure rod is pressed or separated from the buckle handle; the swing of the pressure rod drives the locating seat to rotate; a working port A and a working port B are provided on the cylinder.
[0009] The utility model installs a tension spring on the pressure rod, and the other end of the tension spring is connected with the buckle; the tension spring is arranged between the connecting block and the positioning seat.
[0010] The sensing assembly of the utility model includes a proximity switch installed vertically on the top of the support plate. When the buckle clamp is lifted and the lever is swung and there is no obstruction to the proximity switch, the pressure rod is separated from the buckle handle. When the buckle clamp is lifted and the lever obstructs the proximity switch, the pressure rod presses the buckle handle tightly.
[0011] The control component of the utility model includes an air circuit component and a circuit component; the air circuit component includes a solenoid valve and an air pressure regulating valve installed on one side of the button sewing machine workbench; the air outlet of the air pressure regulating valve is connected to the air inlet of the solenoid valve through an air pipe; the A port of the solenoid valve is connected to the working port A of the cylinder through an air pipe; the B port of the solenoid valve is connected to the working port B of the cylinder through an air pipe; the circuit component includes a power switch connected to the solenoid valve and the proximity switch through a power cord, and the proximity switch is connected to the solenoid valve through a power cord.
[0012] The pressure rod of the utility model is L-shaped, and a column-shaped pressure block is installed on the corresponding ends of the pressure rod and the vertical buckle, and the end surface of the pressure block is a plane.
[0013] The utility model relates to a button sewing machine, which is a button sewing machine of model LK-1903 produced by Japan Juki Co., Ltd.
[0014] The utility model adopts a 220V normally closed type for the proximity switch and a 220V two-position five-way type for the solenoid valve.
[0015] When the button is put in, the button is lifted and the lever is swung to the right, which drives the button to fall and press the clothing placket. The button is lifted and the lever is in contact with the proximity switch, and the power switch is turned off. The solenoid valve coil is de-energized, the cylinder piston rod is retracted, and the pressure block of the pressure rod presses the buckle handle tightly, and the pressure rod is in the closed state.
[0016] The utility model can realize automatic control of the pressure rod to open and tighten the buckle handle when the button clamp of the button sewing machine is lifted and dropped, thus saving time and labor and greatly improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Attachment Figure 1 This is a schematic diagram of the structure of the utility model;
[0018] Attachment Figure 2 for Figure 1 A magnified view of part A in FIG;
[0019] Attachment Figure 3 This is a schematic diagram of the assembly structure of the drive component and control component parts of the utility model;
[0020] Attachment Figure 4 This is a schematic diagram of the assembly structure of the control component of the utility model. DETAILED DESCRIPTION
[0021] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods. In this article, the front side refers to the position corresponding to the operator, and the rear side refers to the rear of the machine needle.
[0022] Example 1:
[0023] As attached Figure 1 、 2As shown, the utility model includes a base 2 fixedly mounted on the workbench of the button sewing machine 1, a driving assembly fixedly mounted on the base 2, a support plate 3 mounted on the front side of the base 2, a sensing assembly mounted on the top rear side of the support plate 3 and sensing the clip lifting lever 41, and a control assembly; the end of the driving assembly is connected to the pressure rod 5; the driving assembly drives the pressure rod 5 to separate or press the clip handle; the clip 4 is installed on the workbench below the head of the button sewing machine 1, and the bottom end of the clip lifting lever 41 is connected to the top surface of the clip 4; the control assembly is respectively connected to the sensing assembly and the driving assembly; the base 2 is arranged on the front side of the head of the button sewing machine 1, and the model is LK-1903 button sewing machine produced by Japan Juki Co., Ltd.
[0024] As attached Figure 2 、 3 As shown, the driving assembly of the present invention includes a cylinder fixing seat 6 installed on the base 2, a cylinder 7 installed on the fixing seat 6 along the direction of the head of the button sewing machine 1, and a connecting block 8 fixedly installed at the front end of the piston rod of the cylinder 7; the cylinder body of the cylinder 7 is fixed to the fixing seat 6, and a through hole 81 is provided in the connecting block 8; the front end gap of the pressure rod 5 is inserted in the through hole 81, and the piston rod of the cylinder 7 is perpendicular to the pressure rod 5; the connecting block 8 and the through hole 81 are both rectangular, and are connected to the positioning seat 9 by rotation on the top surface of the right side of the buckle clamp 4. The pressure rod 5 passes through the positioning seat 9, and the cylinder 7 pushes and pulls the connecting block 8 to drive the pressure rod 5 to swing. The width of the through hole 81 (that is, the width facing the operator) is the width of the connecting block 8 to drive the pressure rod 5 to swing so that the other end of the pressure rod 5 is pressed or disengaged from the buckle handle; the swing of the pressure rod 5 drives the positioning seat 9 to rotate; a working port A71 and a working port B72 are provided on the cylinder 7.
[0025] As attached Figure 2 As shown, in order to ensure reliable positioning and stable movement of the pressure rod, a tension spring 10 is installed on the pressure rod 5, and the other end of the tension spring 10 is connected to the clip 4; the tension spring 10 is arranged between the connecting block 8 and the positioning seat 9.
[0026] As attached Figure 3 As shown, the sensing component of the present invention includes a proximity switch 11 installed vertically on the top of the support plate 3. When the buckle clamp lifts the lever 41 and swings to clear the proximity switch 11, the pressure rod 5 is separated from the buckle handle. When the buckle clamp lifts the lever 41 to block the proximity switch 11, the pressure rod 5 presses the buckle handle tightly.
[0027] Example 2:
[0028] This embodiment is an improvement on the first embodiment. Figure 3 、 4As shown, the control component of the utility model includes an air circuit component and a circuit component; the air circuit component includes a solenoid valve 12 and an air pressure regulating valve 13 installed on one side of the workbench of the button sewing machine 1; the air outlet 131 of the air pressure regulating valve 13 is connected to the air inlet 121 of the solenoid valve 12 through an air pipe; the air inlet of the air pressure regulating valve 13 is connected to the air source, and the A port 122 of the solenoid valve 12 is connected to the working port A71 of the cylinder 7 through an air pipe; the B port 123 of the solenoid valve 12 is connected to the working port B72 of the cylinder 7 through an air pipe; when the piston rod of the cylinder 7 is pushed out, the working port A71 of the cylinder 7 takes in air, and the working port B72 of the cylinder 7 is exhausted; when the piston rod of the cylinder 7 is retracted, the working port B72 of the cylinder 7 takes in air, and the working port A71 of the cylinder 7 is exhausted; the air pressure regulating valve 13 adjusts the air pressure.
[0029] Example 3:
[0030] This embodiment is an improvement on the second embodiment. The circuit assembly of the present invention includes a power switch 14 connected to the solenoid valve 12 and the proximity switch 11 through a power line. The proximity switch 11 is connected to the solenoid valve 12 through a power line. Specifically, the live wire L141 of the power line of the power switch 14 is connected to the power line 124 of the solenoid valve 12; the neutral wire N142 of the power switch 14 is connected to the power line A111 of the proximity switch; the power line B112 of the proximity switch is connected to the power line 125 of the solenoid valve 12. When the power switch 14 is turned on, the button sewing machine enters the standby state for sewing, the clip lifting lever 41 swings to the left to drive the clip 4 to lift, the clip lifting lever 41 is not in contact with the proximity switch 11, the proximity switch power line A111 and the proximity switch power line B112 are connected, the coil of the solenoid valve 12 is energized, the working port A71 of the cylinder 7 is air-in, the working port B72 of the cylinder 7 is exhaust, and the piston rod of the cylinder 7 is pushed out.
[0031] The clip lifts the lever 41 and swings to block the proximity switch 4. The proximity switch power line A111 is disconnected from the proximity switch power line 112. At this time, the solenoid valve coil 11 loses power, the piston rod of the cylinder 7 retracts, the working port B72 of the cylinder 7 takes in air, the working port A71 of the cylinder 7 exhausts air, and the piston rod of the cylinder 7 retracts.
[0032] The working process of the present invention is as follows: when the power switch 14 is turned on and the button sewing machine 1 enters the waiting state, the button clamp lifting lever 41 swings to the left to drive the button clamp 4 to lift, the button clamp lifting lever 41 is not in contact with the proximity switch 11, the solenoid valve 12 coil is energized, the piston rod of the cylinder 7 is pushed out, and the pressure block 51 of the pressure rod 5 is away from the button handle, that is, the pressure rod 5 is in the open state. After the vertical button is manually inserted, the clothing placket to be bound is placed under the button clamp lifting lever 41. After the button sewing machine 1 pedal is stepped on, the button clamp lifting lever 41 swings to the right, driving the button clamp 4 to fall and press the clothing placket, and the button clamp lifting lever 41 is in contact with the proximity switch 11. When the switch 4 is in contact, the solenoid valve coil 11 loses power, the piston rod of the cylinder 7 retracts, and the pressure block 51 of the pressure rod 5 presses the buckle handle. The pressure rod 5 is in a closed state, and its end presses the end of the vertical buckle handle to prevent the vertical buckle from shifting during the sewing process. Continue to step down on the foot pedal, and the button sewing machine 1 starts the needle and brings the thread downward through the vertical buckle handle eye, the clothing placket and the buckle handle support plate thread hole, so that the vertical button is stapled to the clothing placket. After sewing is completed, the buckle clamp 4 is lifted, and the buckle clamp lifting lever 41 is disconnected from the proximity switch 11. After the solenoid valve 12 is energized, it controls the piston rod of the cylinder 7 to extend and push the pressure rod 5 to release the vertical buckle handle surface, and manually insert the next vertical button.
[0033] The utility model can realize that the button clamping pressure rod 5 opens and presses the button handle when the button clamp of the button sewing machine is lifted and dropped, which saves time and labor and greatly improves work efficiency.
Claims
1. An automatic opening and closing device for a vertical buckle clamp pressure rod, characterized in that: It comprises a base (2) fixedly mounted on a workbench of a button sewing machine (1), a driving assembly fixedly mounted on the base (2), a support plate (3) mounted on the front side of the base (2), a sensing assembly mounted on the rear side of the top of the support plate (3) and sensing a clip lifting lever (41), and a control assembly; the end of the driving assembly is connected to one end of a pressure rod (5); the driving assembly drives the pressure rod (5) to separate or press the clip handle; a clip (4) is mounted on the workbench below the head of the button sewing machine (1), and the bottom end of the clip lifting lever (41) is connected to the top surface of the clip (4); the control assembly is respectively connected to the sensing assembly and the driving assembly; The base (2) is arranged on the front side of the head of the button sewing machine (1).
2. The automatic opening and closing device for the pressure rod of a vertical button clamp according to claim 1, characterized in that: The driving assembly comprises a cylinder fixing seat (6) mounted on a base (2), a cylinder (7) mounted on the fixing seat (6) in the direction of the head of the button sewing machine (1), and a connecting block (8) fixedly mounted on the front end of the piston rod of the cylinder (7); the cylinder body of the cylinder (7) is fixed to the fixing seat (6), and a through hole (81) is provided in the connecting block (8); the front end of the pressure rod (5) is inserted into the through hole (81) in a clearance, and the piston rod of the cylinder (7) is vertically arranged with the pressure rod (5); the connecting block (8) and the through hole (81) are both rectangular parallelepipeds; The connecting positioning seat (9) is rotated on the top surface of the right side of the buckle (4), and the pressure rod (5) passes through the positioning seat (9). The cylinder (7) pushes and pulls the connecting block (8) to drive the pressure rod (5) to swing. The width of the through hole (81) is such that the connecting block (8) drives the pressure rod (5) to swing so that the other end of the pressure rod (5) is pressed or separated from the buckle handle; The pressure rod (5) swings to drive the positioning seat (9) to rotate; a working port A (71) and a working port B (72) are provided on the cylinder (7).
3. The automatic opening and closing device for the pressure rod of a vertical button clamp according to claim 2, characterized in that: A tension spring (10) is installed on the pressure rod (5), and the other end of the tension spring (10) is connected to the buckle (4); the tension spring (10) is arranged between the connecting block (8) and the positioning seat (9).
4. The automatic opening and closing device for the pressure rod of a vertical button clamp according to claim 2, characterized in that: The sensing component includes a proximity switch (11) vertically mounted on the top of the support plate (3); when the buckle clamp lifts the lever (41) and swings to clear the proximity switch (11), the pressure rod (5) separates from the buckle handle; when the buckle clamp lifts the lever (41) and blocks the proximity switch (11), the pressure rod (5) presses the buckle handle.
5. The automatic opening and closing device for the pressure rod of a vertical button clamp according to claim 2, characterized in that: The control assembly includes a gas circuit assembly and a circuit assembly; The air circuit assembly comprises a solenoid valve (12) and an air pressure regulating valve (13) mounted on one side of the workbench of the button sewing machine (1); The air outlet (131) of the air pressure regulating valve (13) is connected to the air inlet (121) of the electromagnetic valve (12) through an air pipe; the A port (122) of the electromagnetic valve (12) is connected to the working port A (71) of the cylinder (7) through an air pipe; the B port (123) of the electromagnetic valve (12) is connected to the working port B (72) of the cylinder (7) through an air pipe; The circuit assembly includes a power switch (14) connected to the solenoid valve (12) and the proximity switch (11) via a power line, and the proximity switch (11) is connected to the solenoid valve (12) via the power line.
6. The automatic opening and closing device for the pressure rod of a vertical button clamp according to claim 1 or 2, characterized in that: The pressure rod (5) is L-shaped, and a columnar pressure block (51) is installed on the corresponding ends of the pressure rod (5) and the vertical buckle, and the end surface of the pressure block (51) is a plane.
7. The automatic opening and closing device for the pressure rod of a vertical button clamp according to claim 2, characterized in that: The button sewing machine (1) is a button sewing machine of model LK-1903 produced by JUKI Corporation of Japan.
8. The automatic opening and closing device for the pressure rod of a vertical button clamp according to claim 5, characterized in that: The proximity switch (11) adopts a 220V normally closed type, and the solenoid valve (12) adopts a 220V two-position five-way type.
Citation Information
Patent Citations
Sewing device for button with handle
CN101280490B
Improved vertical button feeding device
CN216786419U