Special tool for shaping and crimping multi-specification inductor pins

By designing a special tool for shaping and crimping inductor pins of various specifications, the problem of insufficient adaptability of existing devices was solved, and efficient shaping and crimping of inductor pins of different specifications was achieved, improving processing accuracy and reliability.

CN223977790UActive Publication Date: 2026-03-06MIANYANG JUYUAN ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202520633575.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2026-03-06
Estimated Expiration
2035-04-07

AI Technical Summary

Technical Problem

Existing inductor pin shaping and crimping devices lack versatility and adaptability, leading to operational errors and affecting the performance and reliability of inductors.

Method used

A special tool for shaping and crimping multi-specification inductor leads has been designed, including a base, crimping area, side frame, top plate, guide seat, cylinder, pressure rod, crimping seat and locking block. It can be adjusted and fixed according to the inductor leads of different specifications to ensure the stability and accuracy of the crimping process.

Benefits of technology

It enables flexible adaptation to inductor pins of different sizes and shapes, improves processing accuracy and reliability, avoids operational errors, and enhances processing efficiency and stability.

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Abstract

The utility model relates to the technical field of inductor processing, and discloses a special tool for shaping and crimping multi-specification inductor pins, which is characterized in that a crimping area is arranged at the top of a base and is used for placing an inductor; a top plate is arranged on the tops of the side frames, a guide seat is arranged below the top plate, and an air cylinder is arranged above the top plate. The air cylinder is connected with a pressing rod, and the bottom end of the pressing rod is provided with a crimping seat which is provided with a crimping head. And the arranged crimping seat can be adjusted according to inductor pins of different specifications, so that the shaping and crimping requirements of the inductor pins of different sizes and shapes are met. The pressing rod is driven by the air cylinder, the pressing rod drives the crimping base to press downwards, and shaping and crimping of the inductor pins are achieved. And meanwhile, the design of the locking block can ensure the stability of the crimping head in the crimping process, so that shaking or deviation in the crimping process is avoided, and the machining precision and reliability are improved. The arrangement of the guide strip further enhances the sliding stability of the crimping seat, so that the crimping process is more stable.
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Description

Technical Field

[0001] This utility model relates to the field of inductor processing technology, specifically a special tool for shaping and crimping the pins of multi-specification inductors. Background Technology

[0002] In existing technologies, the shaping and crimping of inductor leads typically requires multiple mechanical operations, often necessitating different tools and equipment. Since inductor leads vary in size and shape, processing equipment must be adaptable to inductors of different specifications to ensure processing flexibility and efficiency.

[0003] However, existing crimping and shaping devices are often designed for inductors of specific sizes or shapes, lacking sufficient versatility and adaptability. Furthermore, due to the complex structure of these devices, operators are prone to errors during use, resulting in inductor pin shapes and dimensions that do not meet design requirements, thus affecting the overall performance and reliability of the inductor.

[0004] Therefore, based on the above-mentioned technical problems, it is necessary for those skilled in the art to develop a special tool for shaping and crimping multi-specification inductor pins. Utility Model Content

[0005] The purpose of this invention is to provide a special tool for shaping and crimping multi-specification inductor leads to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A technical solution for a special tool for shaping and crimping multi-specification inductor leads includes a base, a crimping area on the top of the base for placing the inductor to be processed, two sets of side frames above the crimping area, a top plate between the top of the side frames, a guide seat below the top plate, a cylinder above the top plate, a pressure rod connected to the output end of the cylinder, a crimping seat at the bottom end of the pressure rod, and a crimp connector on the crimping seat.

[0008] As a preferred technical solution, the crimping seat and the guide seat are slidably connected.

[0009] As a preferred technical solution, a locking block is provided at the front end of the crimping seat. The locking block is used to lock the crimping connector and is fixed by bolts.

[0010] As a preferred technical solution, the front end of the guide seat is provided with two sets of guide strips, which are in close contact with the pressing seat and are used for sliding guidance of the pressing seat.

[0011] As a preferred technical solution, a support is provided at the bottom corner of the base.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This utility model relates to a specialized tool for shaping and crimping multi-specification inductor leads. The crimping seat can be adjusted to accommodate inductor leads of different specifications, thus adapting to the shaping and crimping needs of inductor leads of varying sizes and shapes. A cylinder drives a pressure rod, which in turn presses down the crimping seat to shape and crimp the inductor leads. Simultaneously, a locking block design ensures the stability of the crimping head during the crimping process, preventing shaking or misalignment and improving processing accuracy and reliability. The guide strip further enhances the sliding stability of the crimping seat, making the crimping process smoother. The support design improves the overall stability and load-bearing capacity of the device, ensuring that it does not shake or tilt during use. Attached Figure Description

[0014] Figure 1 A side view of a special tool for shaping and crimping multi-specification inductor leads;

[0015] Figure 2 A schematic diagram of the front structure of a special tool for shaping and crimping multi-specification inductor leads;

[0016] Figure 3 This is a three-dimensional structural diagram of a special tool for shaping and crimping multi-specification inductor pins.

[0017] In the attached diagram, the following are the reference numerals: 1. Base; 11. Support; 12. Pressing area; 21. Side frame; 22. Top plate; 23. Guide seat; 24. Cylinder; 25. Press rod; 26. Pressing seat; 27. Pressing joint; 28. Locking block; 29. ​​Guide bar. Detailed Implementation

[0018] The features and exemplary embodiments of various aspects of this utility model will now be described in detail. To make the objectives, technical solutions, and advantages of this utility model clearer, the following description, in conjunction with the accompanying drawings and specific embodiments, will provide a further detailed description. For those skilled in the art, this utility model can be implemented without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of this utility model by illustrating examples.

[0019] like Figure 1 , Figure 2 and Figure 3As shown, this utility model provides a technical solution for a special tool for shaping and crimping multi-specification inductor leads: it includes a base 1, with a crimping area 12 on the top of the base for placing the inductor to be processed. Supports 11 are provided at the bottom corners of the base to improve the stability and load-bearing capacity of the entire device.

[0020] Two sets of side frames 21 are set above the crimping area, and a top plate 22 is installed between the tops of the side frames. The top plate is used to support the subsequent guide seat 23 and cylinder 24.

[0021] A guide seat 23 is provided below the top plate, and two sets of guide strips 29 are provided at the front end of the guide seat. The guide strips are in close contact with the crimping seat 26 and are used for sliding guidance of the crimping seat. The guide seat and the crimping seat are slidably connected to ensure the stability of the crimping seat during operation.

[0022] A cylinder 24 is installed above the top plate. A pressure rod 25 is connected to the output end of the cylinder. A crimping seat 26 is installed at the bottom end of the pressure rod. A crimping connector 27 is installed on the crimping seat.

[0023] A locking block 28 is provided at the front end of the crimping seat. The locking block is used to lock the crimping connector and is fixed by bolts to ensure the stability of the crimping connector during the crimping process and to prevent shaking or displacement.

[0024] Place the inductor to be processed in the crimping area, and adjust the position of the crimping seat according to the specifications of the inductor leads. Activate the cylinder, which drives the pressure rod downwards, causing the crimping seat to press down, thus shaping and crimping the inductor leads. After the operation is complete, secure the crimping head with locking blocks and remove the processed inductor.

[0025] This utility model's multi-specification inductor pin shaping and crimping tool can flexibly adapt to inductor pins of different sizes and shapes, improving processing accuracy and reliability, while ensuring ease of operation and processing efficiency.

[0026] The working principle and usage process of this utility model: After assembling the various components of this solution in sequence, work according to the above implementation methods according to actual needs to complete all working steps.

[0027] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

[0028] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0029] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0030] The embodiments described above are not exhaustive, nor do they limit the invention to specific implementations. Clearly, many modifications and variations can be made based on the above description. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the invention, enabling those skilled in the art to effectively utilize the invention and its modifications. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the invention should be included within the protection scope of the invention.

Claims

1. A multi-specification inductor pin shaping and crimping special tool, characterized by, The utility model relates to a press -fitting device for inductor, including frame (1), the top of frame (1) is provided with press -fitting area (12), is used for placing the inductor of waiting processing, be provided with two groups of side frame (21) above press -fitting area (12), the top between side frame (21) is installed with top plate (22), be provided with guide seat (23) below top plate (22), be provided with pneumatic cylinder (24) above top plate (22), pneumatic cylinder (24) output end is connected with press -fitting rod (25), press -fitting rod (25) bottom end is installed with press -fitting seat (26), be provided with press -fitting head (27) on press -fitting seat (26).

2. A multi-specification inductor pin shaping and crimping special tool according to claim 1, characterized in that: The press -fitting seat (26) is slidably connected with the guide seat (23).

3. A multi-specification inductor pin shaping and crimping special tool according to claim 1, characterized in that: The press -fitting seat (26) is provided with a lock block (28) at the front end, which is used to lock the press -fitting head (27) and is fixed by bolts.

4. A multi-specification inductor pin shaping and crimping special tool according to claim 3, characterized in that: The guide seat (23) is provided with two groups of guide strips (29) at the front end, which are in close contact with the press -fitting seat (26) and are used for sliding guidance of the press -fitting seat (26).

5. A multi-specification inductor pin shaping and crimping special tool according to claim 1, characterized in that: The frame (1) is provided with a support (11) at the bottom corner.