Slurry leakage prevention pouring equipment for karst geology rotary excavating pile

By using a retractable extension cylinder to protect the injection assembly in the karst geological rotary excavation pile filling equipment, the problem of easy damage and leakage of injection assembly in the karst geological area is solved, and efficient filling and pile stability are achieved.

CN223281325UActive Publication Date: 2025-08-29中建五局第三建设有限公司
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Patent Information

Application Number
CN202422369010.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-08-29
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

When infusing in the karst geological area, the injection component is prone to damage and leaking slurry, resulting in hollows inside the pile body, affecting load-bearing capacity and stability.

Method used

A karst geological rotary excavation pile anti-slurry filling device is designed to protect the injection assembly through support components and auxiliary components, including a connecting joint for the telescopic extension cylinder covering the conduit and the extension tube, and the extension cylinder is driven by a driving motor to telescopic extension to prevent leakage.

Benefits of technology

Effectively prevent slurry leakage, improve the infusion quality and efficiency, reduce material waste, reduce engineering costs, enhance pile stability, and reduce environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The karst geology rotary excavating pile slurry leakage prevention pouring equipment comprises a supporting assembly, a stirring barrel, a storage hopper, an auxiliary assembly and an injection assembly, the supporting assembly comprises a supporting frame, the stirring barrel, the storage hopper, the auxiliary assembly and the injection assembly are installed in the supporting frame, the stirring barrel is provided with a feeding port and a discharging port, and an outlet of the storage hopper is connected with the feeding port of the stirring barrel; the injection assembly comprises a guide pipe and an extension pipe, the guide pipe is installed on the supporting frame through a connecting plate, the inlet end of the guide pipe is connected with a discharging port of the stirring barrel, the guide pipe and the extension pipe are coaxially connected through a connector, the guide pipe is further coaxially sleeved with a telescopic extension barrel, and the top end of the extension barrel is fixed to the connecting plate. The bottom of the extension cylinder is driven by the auxiliary assembly to stretch out and draw back in the axial direction of the guide pipe, the extension length of the extension cylinder enables the extension cylinder to cover the guide pipe, the extension pipe and the connector sufficiently after stretching out, the injection assembly connector and pipeline connection are protected, and the injection assembly is prevented from being damaged and leaking slurry.
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Description

Technical Field

[0001] The utility model relates to the technical field of grouting equipment, in particular to a karst geological rotary drilling pile leakage prevention grouting equipment. Background Art

[0002] Rotary pile grouting equipment is a professional mechanical equipment that plays a key role in construction projects. This equipment is usually composed of multiple important parts, including power system, pumping system, control system and grouting pipeline. The power system provides a strong driving force for the operation of the equipment, ensuring that it can work stably under various working conditions; the pumping system can accurately transport concrete or other grouting materials to the designated location.

[0003] In special geological areas such as karst, there may be a large number of caves and cracks in the strata. During the grouting process, the injection components come into contact with the caves and cracks, resulting in damage and leakage of the injection components. The most vulnerable parts of the injection components are joints, valves, pipe connections, etc. Leakage will reduce the grouting pressure, resulting in hollow and loose areas inside the pile body, thereby reducing the bearing capacity and stability of the pile body and affecting its supporting role in the building or structure. Utility Model Content

[0004] The utility model solves the deficiencies of the prior art and provides a karst geological rotary drilling pile anti-leakage grouting device which protects injection component joints and pipeline connections and prevents injection components from being damaged and leaking.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is as follows: a karst geological rotary drilling pile leakage prevention grouting equipment, including a support assembly, a mixing drum, a storage hopper, an auxiliary assembly and an injection assembly, the support assembly including a support frame, a mixing drum, a storage hopper, an auxiliary assembly and an injection assembly are installed in the support frame, the mixing drum is provided with a feed port and a discharge port, the outlet of the storage hopper is connected to the feed port of the mixing drum, the injection assembly includes a conduit and an extension pipe, the conduit is installed on the support frame through a connecting plate, the inlet end of the conduit is connected to the discharge port of the mixing drum, the conduit and the extension pipe are coaxially connected through a connecting joint, and a retractable extension cylinder is coaxially sleeved on the outside of the conduit, the top end of the extension cylinder is fixed on the connecting plate, and the bottom of the extension cylinder is driven to retract along the axial direction of the conduit by the auxiliary assembly, and the retractable length of the extension cylinder is sufficient to cover the conduit, extension pipe and connecting joint after the extension cylinder is extended.

[0006] In this embodiment, a stirring chamber connected to the feed port and the discharge port is provided in the stirring drum. A stirring shaft driven by a motor is installed in the stirring chamber between the feed port and the discharge port, and a stirring blade is installed on the stirring shaft.

[0007] In this embodiment, an outer cover is fixed to the outside of the support frame to protect the internal components of the support frame.

[0008] In this embodiment, a control switch for controlling the opening and closing of the driving motor is installed on the outer cover.

[0009] In this embodiment, the auxiliary component includes a driving mechanism, a gear, a rack, a rotating rod and a movable plate. The driving mechanism is mounted on the connecting plate through an auxiliary bracket. The output end of the driving mechanism is coaxially connected to the rotating rod. The rotating rod is rotatably transferred to the auxiliary bracket. The central axis of the rotating rod is arranged perpendicular to the central axis of the catheter. A gear is coaxially fixed on the rotating rod. The rack is slidably transferred to the auxiliary bracket. The rack is arranged parallel to the catheter. The rack is engaged with the gear. One end of the movable plate is fixedly connected to the rack, and the other end is fixedly connected to the extension tube.

[0010] In this embodiment, the driving mechanism includes a driving motor, a pulley and a belt. The pulley includes a driving pulley and a driven pulley. The driving pulley and the driven pulley are connected by a belt to achieve synchronous movement. The driving pulley and the driven pulley are both rotatably assembled on the support frame. The driven pulley is coaxially connected to the rotating rod, and the output end of the driving motor is connected to the driving pulley.

[0011] With the above structure, the device has the following advantages:

[0012] 1. The present application can protect the components installed in the support frame through the support frame, and reduce the probability of collision with rock walls and stones to the internal mixing drum when the equipment is working in karst geological conditions.

[0013] 2. When the device is working, the auxiliary component drives the extension tube to extend to cover the conduit, the extension tube and the connecting joints between the two, thereby protecting the pipeline and the connecting joints.

[0014] 3. The auxiliary components of this device are driven by a drive motor. When the drive motor is started to rotate forward, the belt drives the rotation of the pulley at the bottom, the pulley drives the rotation of the rotating rod, and the rotating rod drives the movable plate to move, thereby pushing the extension tube to extend, so that the extension tube is protected outside the connection position of the catheter and the extension tube, to prevent the extension tube, the catheter, and the connection joint from being damaged by the rock wall and protruding stones and causing leakage; when the grouting is completed, the control switch is controlled to start the drive motor to rotate in the reverse direction, thereby driving the extension tube to retract, which can facilitate the cleaning and maintenance of the connection position of the catheter and the extension tube, and also facilitate the replacement of extension tubes of different models.

[0015] In summary, this device assists the injection assembly to operate efficiently. During the entire grouting process, it adds strict protection measures for the injection assembly, and avoids leakage that may occur during the grouting process to the greatest extent. It not only effectively reduces the waste of grouting materials and reduces engineering costs, but also significantly improves the quality and efficiency of grouting, making the structure of the rotary bored pile more stable and reliable, but also reduces pollution to the construction environment and reduces the workload of subsequent cleaning and repair. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural diagram of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure inside the mixing drum of the utility model;

[0018] Figure 3 This is a structural diagram of the auxiliary component and the injection component of the utility model in connection state;

[0019] Figure 4 This is a schematic structural diagram of the injection assembly of the utility model;

[0020] Figure 5 It is a structural diagram of the auxiliary components of the utility model.

[0021] In the figure: 1. Support assembly; 11. Support frame; 12. Belt; 2. Mixing drum; 3. Outer cover; 4. Clamping frame; 5. Storage hopper; 6. Auxiliary assembly; 61. Auxiliary bracket; 62. Rotating rod; 63. Pulley; 64. Moving plate; 7. Injection assembly; 71. Conduit; 72. Extension tube; 73. Connecting plate; 74. Extension drum; 8. Mixing blade; 9. Mixing shaft; 10. Control switch. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in this field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this utility model.

[0024] like Figures 1 to 5As shown, the utility model discloses a karst geological rotary drilling pile anti-leakage grouting equipment, including a support assembly 1, a mixing drum 2, a storage hopper 5, an auxiliary assembly 6 and an injection assembly 7. The support assembly 1 includes a support frame 11, and the mixing drum 2, the storage hopper 5, the auxiliary assembly 6 and the injection assembly 7 are installed in the support frame 11. A stirring chamber is provided in the mixing drum 2, a feed port is provided on the upper side of the mixing chamber, and a discharge port is provided at the bottom. The outlet of the storage hopper 5 is connected to the feed port of the mixing drum 2, and a motor-driven stirring shaft 9 is installed in the stirring chamber between the feed port and the discharge port. A stirring blade 8 is installed on the stirring shaft 9. The injection assembly 7 includes a conduit 71 and an extension tube 72. The conduit 71 is installed on the support frame 11 through a connecting plate 73. The inlet end of the conduit 71 is connected to the discharge port of the mixing drum 2. The conduit 71 and the extension tube 72 are coaxially connected through a connecting joint. A retractable extension tube 74 is coaxially sleeved on the outside of the conduit 71. The top of the extension tube 74 is fixed on the connecting plate 73, and the bottom of the extension tube 74 is driven by the auxiliary component 6 to retract along the axial direction of the conduit 71. The retractable length of the extension tube 74 is sufficient to cover the conduit 71, the extension tube 72 and the connecting joint between the two after the extension tube 74 is extended.

[0025] The auxiliary assembly 6 includes a driving mechanism, a gear, a rack, a rotating rod 62 and a movable plate 64. The driving mechanism is installed on the connecting plate 73 through the auxiliary bracket 61. The output end of the driving mechanism is coaxially connected to the rotating rod 62. The rotating rod 62 is rotatably transferred to the auxiliary bracket 61. The central axis of the rotating rod 62 is perpendicular to the central axis of the guide tube 71. A gear is coaxially fixed on the rotating rod 62. The rack is slidably transferred to the auxiliary bracket 61. The rack is arranged parallel to the guide tube 71. The rack is meshed with the gear. One end of the movable plate 64 is fixedly connected to the rack, and the other end is fixedly connected to the extension tube 74. The driving mechanism drives the rotating rod 62 to rotate, thereby utilizing the gear and rack to drive the movable plate 64 to move axially along the guide tube 71, thereby driving the extension tube 74 to retract.

[0026] The driving mechanism includes a driving motor, a pulley 63 and a belt 2. The pulley 63 includes a driving wheel and a driven wheel. The driving wheel and the driven wheel are connected by a belt to achieve synchronous movement. The driving wheel and the driven wheel are both rotatably assembled on the support frame 11. The driven wheel is coaxially connected to the rotating rod 62. The output end of the driving motor is connected to the driving wheel, thereby driving the driving wheel to rotate; an outer cover 3 is also fixed to the outside of the support frame 11 to protect the internal components of the support frame 11, and a control switch 10 for controlling the opening and closing of the driving motor is installed on the outer cover 3.

[0027] Working principle: Figure 1-Figure 5As shown, the support frame 11 can protect the components installed in the support frame 11. When the equipment is working under karst geological conditions, the probability of colliding with rock walls and stones into the internal mixing drum is reduced. When the device reaches the set position, the stirring shaft 9 inside the mixing drum 2 is started, and the stirring shaft 9 drives the stirring blade 8 to rotate in the stirring chamber. The pump pressure set inside the storage hopper 5 conveys the material. At this time, by controlling the switch 10, the drive motor is started to rotate forward, so that the belt 12 drives the rotation of the pulley 63 at the bottom, and the pulley 63 drives the rotating rod 62 rotates, and the rotating rod 62 drives the movable plate 64 to move, thereby pushing the extension tube 74 to extend, so that the extension tube 74 is protected outside the connection position of the guide tube 71 and the extension tube 72, to prevent the connection joint between the extension tube 72 and the guide tube 71 from being damaged by the rock wall or protruding stones and causing leakage; when the grouting is completed, by controlling the control switch 10, the drive motor is started to reverse, thereby driving the extension tube 74 to retract, which can facilitate the cleaning and maintenance of the connection position between the guide tube 71 and the extension tube 72, and also facilitate the replacement of extension tubes 72 of different models.

[0028] The above are only preferred embodiments of the present invention and are not intended to limit the patent scope of the present invention. All equivalent structural transformations made based on the contents of the present invention specification and drawings, or direct / indirect applications in other related technical fields, are included in the patent protection scope of the present invention.

Claims

1. A karst geological rotary drilling pile anti-leakage grouting equipment, characterized by: The invention comprises a supporting assembly, a mixing drum, a storage hopper, an auxiliary assembly and an injection assembly. The supporting assembly comprises a supporting frame, in which a mixing drum, a storage hopper, an auxiliary assembly and an injection assembly are installed. The mixing drum is provided with a feed port and a discharge port, and the outlet of the storage hopper is connected to the feed port of the mixing drum. The injection assembly comprises a conduit and an extension pipe. The conduit is installed on the supporting frame through a connecting plate, and the inlet end of the conduit is connected to the discharge port of the mixing drum. The conduit and the extension pipe are coaxially connected through a connecting joint. A retractable extension pipe is coaxially sheathed on the outside of the conduit, and the top end of the extension pipe is fixed on the connecting plate. The bottom end of the extension pipe is driven to retract along the axial direction of the conduit by the auxiliary assembly. The retractable length of the extension pipe is sufficient to cover the conduit, the extension pipe and the connecting joint after the extension pipe is extended.

2. The anti-leakage grouting equipment for rotary bored piles in karst geology according to claim 1, characterized in that: A stirring chamber connected to the feed port and the discharge port is provided in the stirring drum. A stirring shaft driven by a motor is installed in the stirring chamber between the feed port and the discharge port, and a stirring blade is installed on the stirring shaft.

3. The anti-leakage grouting equipment for rotary bored piles in karst geology according to claim 1, characterized in that: An outer cover is fixed to the outside of the support frame to protect the internal components of the support frame.

4. The anti-leakage grouting equipment for rotary bored piles in karst geology according to claim 3, characterized in that: A control switch for controlling the opening and closing of the drive motor is installed on the outer cover.

5. The anti-leakage grouting equipment for rotary bored piles in karst geology according to any one of claims 1 to 4, characterized in that: The auxiliary assembly includes a driving mechanism, a gear, a rack, a rotating rod and a movable plate. The driving mechanism is mounted on the connecting plate through an auxiliary bracket. The output end of the driving mechanism is coaxially connected to the rotating rod. The rotating rod is rotatably transferred to the auxiliary bracket. The central axis of the rotating rod is arranged perpendicular to the central axis of the catheter. A gear is coaxially fixed on the rotating rod. The rack is slidably transferred to the auxiliary bracket. The rack is arranged parallel to the catheter. The rack is engaged with the gear. One end of the movable plate is fixedly connected to the rack, and the other end is fixedly connected to the extension tube.

6. The anti-leakage grouting equipment for rotary bored piles in karst geology according to claim 5, characterized in that: The driving mechanism includes a driving motor, a pulley and a belt. The pulley includes a driving wheel and a driven wheel. The driving wheel and the driven wheel are connected by a belt to achieve synchronous movement. The driving wheel and the driven wheel are both rotatably assembled on the support frame. The driven wheel is coaxially connected to the rotating rod, and the output end of the driving motor is connected to the driving wheel.