Fabricated light wallboard

Through the three-layer structure wall panel design and fastening mechanism, the complex assembly of prefabricated lightweight wall panels is solved, a fast and simple installation process is achieved, and the assembly efficiency is improved.

CN223281546UActive Publication Date: 2025-08-29QINGDAO HEGANG NEW MATERIAL TECHNOLOGY CO LTD +2
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Patent Information

Application Number
CN202422646300.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-08-29
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

The assembly process of existing prefabricated lightweight wall panels is more complicated and cumbersome, which makes it difficult and time-consuming for workers to install.

Method used

The wall panel design adopts a three-layer structure, including the inner panel, core panel and outer panel, combined with the installation frame and fastening mechanism, and achieves rapid assembly through the cooperation of the fixing rod, the positioning rod and the fixing bolts.

Benefits of technology

Simplifies the assembly process, improves assembly efficiency, ensures that the wall panels are fast fixed in a short time, and reduces operating steps and complexity.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223281546U_ABST
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Abstract

The utility model discloses an assembly type light wallboard, and belongs to the technical field of light wallboards, the assembly type light wallboard comprises a mounting frame, a wallboard body and a fastening mechanism, the mounting frame is composed of vertical frames and transverse frames, the two vertical frames are arranged on the two sides of the wallboard body, the transverse frames are arranged at the top and the bottom of the wallboard body respectively, and the fastening mechanism is arranged on the wallboard body. Grooves are formed in the two vertical frames and the transverse frame, the wall plate is installed in the two vertical frames and the transverse frame through the grooves, and the wall plate comprises an inner panel, a core plate and an outer panel; the wallboard is novel in design and ingenious in device, the wallboard is simple in structure and convenient to assemble, by arranging the fastening mechanism, the wallboard and the mounting frame can be rapidly assembled within a short time, excessive steps and tedious operation are not needed, and therefore the assembling efficiency is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of lightweight wall panels, and in particular to an assembled lightweight wall panel. Background Art

[0002] The published patent with authorization announcement number CN217679795U discloses an assembled lightweight wall panel, including a base plate and a connecting plate. A cavity is provided in the base plate, trapezoidal plug-ins are provided on both sides of the connecting plate, and trapezoidal grooves matching the trapezoidal plug-ins are provided at both ends of the base plate. A horizontal hole is horizontally opened on the side wall of the base plate, and a plug-in hole is connected to one end of the horizontal hole. A slot connected to the trapezoidal groove is provided on the base plate. The wall panel has a compact structure and the installation of adjacent wall panels can be quickly completed through the connecting plate. The setting of the first inclined surface and the second inclined surface can automatically push out the pin when the plug-in plate is inserted into the slot, and under the action of the spring, the pin is automatically inserted into the limit hole to complete the fixation between the base plate and the connecting plate. The cavity is provided in the base plate, which can effectively reduce the weight of the wall panel. The setting of the X-shaped reinforcement frame improves the strength of the wall panel. The setting of fireproof particles and sound-absorbing cotton improves the functionality of the wall panel, which brings convenience to people's use.

[0003] The assembled lightweight wall panels in the above-mentioned patent, when assembling the wall panels, the trapezoidal plug block above the connecting plate is inserted into the trapezoidal groove at the bottom of the first base plate, and the plug plate is inserted into the slot. When the plug plate is inserted, the first inclined surface cooperates with the second inclined surface, and the plug plate rises, causing the pin to move to the right. At this time, the spring is stretched. Until the plug plate is fully inserted into the slot, the spring resets and drives the pin to move to the left, and penetrates and inserts it into the limit hole on the plug plate, thereby completing the fixation of the first base plate and the connecting plate. Then, the top of the second base plate is aligned with the trapezoidal plug block below the connecting plate, and the above steps are repeated to complete the connection between the connecting plate and the second base plate, thereby realizing the assembly between the two base plates. However, this patent is complex and cumbersome in assembly, which leads to installation difficulties, time-consuming and labor-intensive problems for workers during on-site assembly.

[0004] To this end, the present application proposes an assembled lightweight wall panel. Utility Model Content

[0005] The present application proposes an assembled lightweight wall panel to solve the problems raised in the above-mentioned background technology; the wall panel has a simple structure and is easy to assemble. By setting a fastening mechanism, the wall panel and the installation frame can be quickly assembled in a short time without excessive steps and cumbersome operations, thereby improving assembly efficiency.

[0006] In order to achieve the above objectives, this application adopts the following technical solutions:

[0007] An assembled lightweight wall panel includes a mounting frame, a wall panel and a fastening mechanism. The mounting frame consists of a vertical frame and a horizontal frame. Two vertical frames are arranged on both sides of the wall panel. The top and bottom of the wall panel are respectively provided with horizontal frames. Grooves are provided inside the two vertical frames and the horizontal frame, and the wall panel is installed inside the two vertical frames and the horizontal frame through the grooves. The wall panel includes an inner panel, a core panel and an outer panel.

[0008] As a preferred embodiment, the wall panel is divided into three layers, namely an inner panel, a core panel and an outer panel, and the core panel is arranged inside the installation frame;

[0009] By setting the wall panel to three layers, namely the inner panel, the core panel and the outer panel, the hardness of the wall panel itself as well as the sound insulation and moisture resistance can be enhanced, thereby improving the practicality of the device.

[0010] As a preferred embodiment, an inner panel is provided inside the mounting frame and on one side of the core plate, and an outer panel is provided inside the mounting frame and on a side of the core plate away from the inner panel;

[0011] By setting up a mounting frame, the inner panel, core panel and outer panel are formed into a complete form, ensuring the subsequent performance of the wall panel, thereby improving the practicality of the device.

[0012] As a preferred embodiment, the fastening mechanism includes a fixing assembly, a fixing rod, a threaded hole, a through hole, and a fixing bolt. Each of the fixing rods is fixedly connected to the upper and lower surfaces and the side surfaces of the inner panel and the outer panel, and a threaded hole is formed inside each of the fixing rods.

[0013] Fixing rods are provided on the inner panel and the outer panel to form a preliminary connection between the wall panel and the installation frame, thereby improving the practicality of the device.

[0014] As a preferred embodiment, a plurality of through holes are formed inside the two vertical frames and the horizontal frame, a fixing bolt is inserted into each of the through holes, and one end of each fixing bolt extends into the threaded hole;

[0015] By setting the fixing bolts, after the installation frame and the wall panel are initially connected, the fixing bolts are inserted into the through holes and rotated clockwise so that one end of the fixing bolts extends into the threaded hole, so that the installation frame and the wall panel are finally fixed, thereby improving the practicality of the device.

[0016] As a preferred embodiment, the fastening mechanism further comprises a positioning assembly, a positioning rod and a positioning hole, and each positioning rod is fixedly connected to the upper and lower surfaces and the side surfaces of the core plate respectively;

[0017] By providing a positioning rod, the middle section between the wall panel and the installation frame is positioned to prevent the wall panel from bending or tilting during use, thereby improving the practicality of the device.

[0018] As a preferred embodiment, a plurality of positioning holes are opened inside the two vertical frames and the horizontal frame, and one end of each positioning rod extends into the positioning hole;

[0019] By setting the positioning holes, when the positioning rods on the core board are aligned with the positioning holes on the vertical frame, the positioning rods will extend into the positioning holes, thereby positioning and connecting the mounting frame and the wall panel, thereby improving the practicality of the device.

[0020] Beneficial effects of this application:

[0021] 1. This assembled lightweight wall panel, when the wall panel is assembled with the left and right vertical frames, when the left vertical frame is connected to the wall panel, it is important to note that the fixing rods on the inner and outer panels need to be aligned with the through holes on the left vertical frame, and the positioning rods on the core panel need to be aligned with the positioning holes on the left vertical frame, so that the fixing rods extend into the through holes, and the positioning rods extend into the positioning holes, thereby preliminarily connecting the left vertical frame to the wall panel, and then inserting the fixing bolts into the through holes and rotating them clockwise so that one end of the fixing bolts extends into the threaded holes, thereby finally fixing the left vertical frame to the wall panel. When the left vertical frame is assembled, repeat the above steps to connect and fix the right vertical frame, which greatly improves the practicality of the device;

[0022] 2. This assembled lightweight wall panel, when the wall panel is connected to the upper and lower horizontal frames, the fixing rods on the inner and outer panels need to be aligned with the through holes on the left vertical frame, and the positioning rods on the core panel need to be aligned with the positioning holes on the left vertical frame, so that the fixing rods extend into the through holes, and the positioning rods extend into the inside of the positioning holes, thereby preliminarily connecting the upper horizontal frame to the wall panel, and then inserting the fixing bolts into the through holes and rotating them clockwise so that one end of the fixing bolts extends into the inside of the threaded holes, thereby finally fixing the upper horizontal frame to the wall panel, and when the upper horizontal frame is assembled, repeat the above steps to connect and fix the lower horizontal frame. Through the above operations, the wall panel can be assembled simply and quickly without excessive steps and tedious operations, thereby improving assembly efficiency and greatly improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the main body of the device of this application;

[0024] Figure 2 This is a schematic diagram of the internal front of the device of the present application;

[0025] Figure 3 For this application Figure 2 Enlarged view of point A in the middle;

[0026] Figure 4 This is a side view of the wall panel of the device of this application.

[0027] Numbers in the figure: 1. Mounting frame; 11. Vertical frame; 12. Horizontal frame; 13. Groove; 2. Wall panel; 21. Inner panel; 22. Core panel; 23. Outer panel; 3. Fastening mechanism; 31. Fixing assembly; 311. Fixing rod; 312. Threaded hole; 313. Through hole; 314. Fixing bolt; 32. Positioning assembly; 321. Positioning rod; 322. Positioning hole. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.

[0029] Reference Figure 1-4 A prefabricated lightweight wall panel includes a mounting frame 1, a wall panel 2 and a fastening mechanism 3. The mounting frame 1 consists of a vertical frame 11 and a horizontal frame 12. The two vertical frames 11 are arranged on both sides of the wall panel 2. The top and bottom of the wall panel 2 are respectively provided with horizontal frames 12. Grooves 13 are opened inside the two vertical frames 11 and the horizontal frame 12, and the wall panel 2 is installed inside the two vertical frames 11 and the horizontal frame 12 through the grooves 13. The wall panel 2 includes an inner panel 21, a core panel 22 and an outer panel 23.

[0030] Reference Figure 1-4 The wall panel 2 is divided into three layers, namely, an inner panel 21, a core panel 22 and an outer panel 23. The core panel 22 is arranged inside the mounting frame 1. By setting the wall panel 2 into three layers, namely, an inner panel 21, a core panel 22 and an outer panel 23, the hardness of the wall panel 2 itself as well as the sound insulation and moisture resistance can be enhanced, thereby improving the practicality of the device.

[0031] Reference Figure 1-4 An inner panel 21 is provided inside the mounting frame 1 and on one side of the core panel 22, and an outer panel 23 is provided inside the mounting frame 1 and on the side of the core panel 22 away from the inner panel 21; by providing the mounting frame 1, the inner panel 21, the core panel 22 and the outer panel 23 are formed into a complete form, ensuring the subsequent performance of the wall panel 2, thereby improving the practicality of the device.

[0032] Reference Figure 1-4The fastening mechanism 3 includes a fixing assembly 31, a fixing rod 311, a threaded hole 312, a through hole 313 and a fixing bolt 314. Each fixing rod 311 is fixedly connected to the upper and lower surfaces and sides of the inner panel 21 and the outer panel 23, respectively. A threaded hole 312 is provided inside each fixing rod 311. By arranging the fixing rod 311 on the inner panel 21 and the outer panel 23, a preliminary connection is formed between the wall panel 2 and the mounting frame 1, thereby improving the practicality of the device.

[0033] Reference Figure 1-4 , a plurality of through holes 313 are opened inside the two vertical frames 11 and the horizontal frame 12, and a fixing bolt 314 is inserted into the inside of each through hole 313, and one end of each fixing bolt 314 extends into the inside of the threaded hole 312; by providing the fixing bolt 314, after the mounting frame 1 and the wall panel 2 are initially connected, the fixing bolt 314 is inserted into the through hole 313 and rotated clockwise so that one end of the fixing bolt 314 extends into the inside of the threaded hole 312, so that the mounting frame 1 and the wall panel 2 are finally fixed, thereby improving the practicality of the device.

[0034] Reference Figure 1-4 The fastening mechanism 3 also includes a positioning assembly 32, a positioning rod 321 and a positioning hole 322. Each positioning rod 321 is fixedly connected to the upper and lower surfaces and the side surfaces of the core board 22 respectively; by setting the positioning rod 321, the middle position between the wall panel 2 and the mounting frame 1 is positioned to prevent the wall panel 2 from bending or tilting during use, thereby improving the practicality of the device.

[0035] Reference Figure 1-4 A plurality of positioning holes 322 are provided inside the two vertical frames 11 and the horizontal frame 12, and one end of each positioning rod 321 extends into the interior of the positioning hole 322; by providing the positioning holes 322, when the positioning rod 321 on the core board 22 is aligned with the positioning hole 322 on the vertical frame 11, the positioning rod 321 will extend into the interior of the positioning hole 322, thereby positioning and connecting the mounting frame 1 and the wall panel 2, thereby improving the practicality of the device.

[0036] Working principle: When assembling the wall panel 2, first arrange the inner panel 21, the core panel 22 and the outer panel 23 in order and merge them, then clamp the left vertical frame 11 on the outside of the wall panel 2 through the groove 13. When connecting the left vertical frame 11 to the wall panel 2, it should be noted that the fixing rods 311 on the inner panel 21 and the outer panel 23 need to be aligned with the through holes 313 on the left vertical frame 11, and the positioning rods 321 on the core panel 22 need to be aligned with the positioning holes 322 on the left vertical frame 11, so that the fixing rods 311 extend to The through hole 313 and the positioning rod 321 extend into the positioning hole 322, thereby preliminarily connecting the left vertical frame 11 and the wall panel 2. Then, the fixing bolt 314 is inserted into the through hole 313 and rotated clockwise so that one end of the fixing bolt 314 extends into the threaded hole 312, thereby finally fixing the left vertical frame 11 and the wall panel 2. When the left vertical frame 11 is assembled, repeat the above steps to connect and fix the right vertical frame 11. When the left and right vertical frames 11 are assembled, When the upper and lower horizontal frames 12 are assembled, the upper horizontal frame 12 is clamped on the outer surface of the wall panel 2 through the groove 13. It should also be noted that the fixing rods 311 on the inner panel 21 and the outer panel 23 need to be aligned with the through holes 313 on the left vertical frame 11, and the positioning rods 321 on the core panel 22 are aligned with the positioning holes 322 on the left vertical frame 11, so that the fixing rods 311 extend into the through holes 313, and the positioning rods 321 extend into the positioning holes 322. In this way, the upper horizontal frame 12 and the wall panel 2 are preliminarily connected. Then, the fixing bolts 314 are inserted into the through holes 313 and rotated clockwise so that one end of the fixing bolts 314 extends into the threaded holes 312, thereby finally fixing the upper horizontal frame 12 to the wall panel 2. When the upper horizontal frame 12 is assembled, repeat the above steps to connect and fix the lower horizontal frame 12. Through the above operations, the wall panel can be assembled simply and quickly without excessive steps and tedious operations, thereby improving assembly efficiency.

[0037] The above is only a preferred specific implementation method of the present application, but the scope of protection of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of the present application within the technical scope disclosed in the present application, and they should be covered by the scope of protection of the present application.

Claims

1. An assembled lightweight wall panel, comprising a mounting frame (1), a wall panel (2) and a fastening mechanism (3), characterized in that: The mounting frame (1) is composed of a vertical frame (11) and a horizontal frame (12), wherein the two vertical frames (11) are arranged on both sides of the wall panel (2), and the top and bottom of the wall panel (2) are respectively provided with horizontal frames (12), and the interiors of the two vertical frames (11) and the horizontal frame (12) are provided with grooves (13), and the wall panel (2) is mounted inside the two vertical frames (11) and the horizontal frame (12) through the grooves (13), and the wall panel (2) comprises an inner panel (21), a core panel (22) and an outer panel (23).

2. The assembled lightweight wall panel according to claim 1, characterized in that: The wall panel (2) is divided into three layers, namely an inner panel (21), a core panel (22) and an outer panel (23); the core panel (22) is arranged inside the installation frame (1).

3. The assembled lightweight wall panel according to claim 1, characterized in that: An inner panel (21) is provided inside the installation frame (1) and on one side of the core plate (22), and an outer panel (23) is provided inside the installation frame (1) and on a side of the core plate (22) away from the inner panel (21).

4. The assembled lightweight wall panel according to claim 1, characterized in that: The fastening mechanism (3) comprises a fixing assembly (31), a fixing rod (311), a threaded hole (312), a through hole (313), and a fixing bolt (314). Each fixing rod (311) is fixedly connected to the upper and lower surfaces and the side surfaces of the inner panel (21) and the outer panel (23), respectively. A threaded hole (312) is provided inside each fixing rod (311).

5. The assembled lightweight wall panel according to claim 4, characterized in that: A plurality of through holes (313) are provided inside the two vertical frames (11) and the horizontal frame (12), a fixing bolt (314) is inserted into the interior of each through hole (313), and one end of each fixing bolt (314) extends into the interior of the threaded hole (312).

6. The assembled lightweight wall panel according to claim 1, characterized in that: The fastening mechanism (3) further comprises a positioning assembly (32), a positioning rod (321) and a positioning hole (322), and each positioning rod (321) is respectively fixedly connected to the upper and lower surfaces and the side surfaces of the core plate (22).

7. The assembled lightweight wall panel according to claim 6, characterized in that: A plurality of positioning holes (322) are provided inside the two vertical frames (11) and the horizontal frame (12), and one end of each positioning rod (321) extends into the interior of the positioning hole (322).

Citation Information

Patent Citations

  • Fabricated light wallboard

    CN217679795U