Pipeline heat preservation structure of quantitative pulse pneumatic conveying system

By setting a detachable protective shell and flexible thermal covering outside the pipeline, combining the positioning components and heating membrane, the problems of easy damage and misalignment of the existing insulation structure are solved, convenient installation and efficient insulation are achieved, adapting to different pipeline sizes, and ensuring the constant temperature of the powder material.

CN223282801UActive Publication Date: 2025-08-29CHANGZHOU YIZEBOGE POWDER EQUIP
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Patent Information

Application Number
CN202422076182.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-08-29
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

The existing pipeline insulation structure is directly wrapped around the pipeline, which makes it easy to be damaged during disassembly and easily misaligned during reinstallation, affecting the insulation effect.

Method used

Two protective shells are used to be removably connected to the outside of the pipeline, and a flexible thermal covering layer and thermal insulation component are provided on the inside. The protective shell is stablely installed by the positioning component and elastic parts, and the heating film is used to maintain the constant temperature of the pipeline.

Benefits of technology

It realizes convenient disassembly and installation of pipelines, improves thermal insulation effect, adapts to different pipeline sizes, ensures that the temperature of powder materials is constant during transportation, and avoids material deterioration.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pipeline heat preservation structure of a quantitative pulse pneumatic conveying system, and particularly relates to the technical field of pneumatic conveying systems, which comprises a pipeline, two protective shells are arranged outside the pipeline, a flexible heat conduction covering layer is arranged on one side, facing the pipeline, of an inner cavity of each protective shell, and a cavity is formed between each flexible heat conduction covering layer and the corresponding protective shell. A heat preservation assembly used for heat preservation of the pipeline is installed in the cavity, the flexible heat conduction covering layer is detachably connected with the surface of the pipeline, extension plates are arranged on the two sides of the protection shell, and positioning assemblies are arranged at the two ends of the protection shell. By arranging the positioning assembly, when the pipeline is subjected to heat preservation, the cavity formed between the protective shell and the flexible heat conduction covering layer covers the surface of the pipeline, the heat preservation assembly is matched for keeping the temperature of the surface of the pipeline constant, the positioning assembly is matched with pipelines of different sizes so that the protective shell can be installed on the pipelines, and the adaptability of the device is improved; and the pipeline can be conveniently disassembled and assembled.
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Description

Technical Field

[0001] The utility model relates to the technical field of pneumatic conveying systems, and more specifically, to a pipeline heat insulation structure of a quantitative pulse pneumatic conveying system. Background Art

[0002] Quantitative pulse pneumatic conveying system is often used for conveying powder materials. It has a simple structure, easy operation, low maintenance cost, flexible layout, can be used for horizontal, vertical or inclined conveying, and has a long conveying distance. It has the advantage of being able to load in one place and unload in multiple places. The existing pneumatic conveying system is equipped with pipelines for conveying powder materials. Since the pneumatic conveying system needs to convey the powder to each production station, its conveying line is usually long and is greatly affected by the ambient temperature. For some powder materials with special requirements in the chemical and medical industries, the temperature of the powder materials needs to be strictly controlled during conveying to avoid deterioration or decline of the powder quality due to improper temperature control during the conveying process. Therefore, it is necessary to add insulation to the outside of the conveying pipeline.

[0003] The existing pipeline insulation structure usually simply wraps insulation cotton around the outside of the pipeline to insulate the pipeline.

[0004] However, in actual use, when the pipeline needs to be repaired, the insulation film needs to be disassembled as a whole. Since the insulation film is directly wrapped around the pipeline, it is easy to be damaged during the disassembly process, and it is easy to be damaged and misaligned when reinstalled, affecting the insulation effect. Utility Model Content

[0005] The utility model provides a pipeline insulation structure for a quantitative pulse pneumatic conveying system, which aims to solve the problem that the existing insulation film is directly wrapped around the pipeline, which makes it easy to damage the insulation film during disassembly and is easily damaged and misaligned when reinstalled, affecting the insulation effect.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a pipeline insulation structure for a quantitative pulse pneumatic conveying system, comprising a pipeline, two protective shells provided on the outside of the pipeline, the two protective shells being detachably connected and sleeved relative to each other on the outside of the pipeline, a flexible heat-conducting covering layer provided on the side of the inner cavity of the protective shell facing the pipeline, a cavity being formed between the flexible heat-conducting covering layer and the protective shell, an insulation component for heat-insulating the pipeline being installed inside the cavity, the flexible heat-conducting covering layer being detachably connected to the surface of the pipeline, extension plates being provided on both sides of the protective shell, and each two adjacent extension plates being detachably connected by screws;

[0007] Positioning components are provided at both ends of the protective shell. The positioning components include flexible anti-slip pads. The flexible anti-slip pads are slidably inserted into the side of the protective shell facing the pipeline at both ends. The flexible anti-slip pads are in contact with the surface of the pipeline. Multiple elastic parts are connected between the flexible anti-slip pads and the protective shell to facilitate the disassembly and installation of the protective shell on the pipeline.

[0008] In a preferred embodiment, the elastic member includes a fixed column, a plurality of fixed columns are arranged along the inner wall of the protective shell, the fixed column is fixedly connected to the protective shell, the sliding sleeve of the fixed column is provided with a fixed cylinder, the fixed cylinder is connected to the flexible heat-conductive covering layer, and a first spring is connected between the fixed cylinder and the fixed column, which is beneficial to prevent the protective shell from shifting after the protective shell is installed on the pipeline.

[0009] In a preferred embodiment, the insulation component includes a reflective film fixedly arranged on the inner wall of the protective shell, and a heating film is fixedly arranged on the side of the flexible heat-conductive covering layer opposite to the reflective film. The heating film is used to heat the surface of the pipeline to keep the pipeline at a constant temperature, so as to improve the insulation effect of the protective shell on the pipeline.

[0010] In a preferred embodiment, a plurality of elastic members are installed between the flexible thermally conductive covering layer and the protective shell, one end of the elastic member is connected to the flexible thermally conductive covering layer, and the other end of the elastic member is connected to the inner wall of the protective shell, so that the flexible thermally conductive covering layer can be positioned and installed on the pipeline and fit tightly to the pipeline.

[0011] In a preferred embodiment, an exhaust port is provided on the surface of the protective shell, and the protective shell is connected to the outside world through the exhaust port. An exhaust component is provided in the inner cavity of the exhaust port, and the exhaust component includes a positioning plate. A spring is connected to the side of the positioning plate facing the protective shell, and a piston is connected to the end of the spring. An exhaust cylinder is clamped on the outside of the piston, and the exhaust cylinder is fixedly installed in the inner cavity of the exhaust port. A plurality of through holes are opened through the surface of the positioning plate to facilitate the flexible heat-conductive covering layer to automatically adapt to the pipeline and fit the surface of the pipeline, thereby improving the thermal insulation effect of the pipeline surface.

[0012] The technical effects and advantages of this utility model are:

[0013] The utility model provides a positioning component. When insulating the pipeline, the cavity formed between the protective shell and the flexible heat-conductive covering layer is used to cover the pipeline surface, and the insulation component is used to maintain a constant temperature on the pipeline surface. The positioning component is used to adapt to pipelines of different sizes so that the protective shell can be installed on the pipeline, thereby improving the adaptability of the device and enabling convenient disassembly and installation with the pipeline. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is an overall schematic diagram of the utility model;

[0015] Figure 2 This is a schematic diagram of the flexible heat-conducting covering layer of the utility model being installed on a pipeline;

[0016] Figure 3 This is a schematic diagram of the pipeline cross section of the utility model;

[0017] Figure 4 For this utility model Figure 3 Enlarged structural diagram at point A in the middle.

[0018] The figures are marked as follows: 1. pipeline; 3. protective shell; 31. flexible heat-conductive covering layer; 32. flexible anti-slip pad; 33. fixing cylinder; 311. heating film; 312. reflective film; 34. fixing column; 4. extension plate; 5. exhaust port; 51. exhaust cylinder; 52. piston; 53. positioning plate; 54. spring. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] Example

[0021] Refer to the instruction manual Figure 1-Figure 4 A pipeline insulation structure for a quantitative pulse pneumatic conveying system includes a pipeline 1, two protective shells 3 are provided on the outside of the pipeline 1, and the two protective shells 3 are detachably connected and sleeved on the outside of the pipeline 1. A flexible heat-conducting covering layer 31 is provided on the side of the inner cavity of the protective shell 3 facing the pipeline 1, and a cavity is formed between the flexible heat-conducting covering layer 31 and the protective shell 3. An insulation component for insulating the pipeline 1 is installed inside the cavity. The flexible heat-conducting covering layer 31 is detachably connected to the surface of the pipeline 1. Extension plates 4 are provided on both sides of the protective shell 3, and each two adjacent extension plates 4 are detachably connected by screws;

[0022] Positioning components are provided at both ends of the protective shell 3, and the positioning components include flexible anti-slip pads 32. The flexible anti-slip pads 32 are slidably inserted into the side of the two ends of the protective shell 3 facing the pipeline 1. The flexible anti-slip pads 32 are in contact with the surface of the pipeline 1, and multiple elastic parts are connected between the flexible anti-slip pads 32 and the protective shell 3.

[0023] It should be noted that when the pulse pneumatic force conveys the powder material through the pipeline 1, the protective shell 3 is installed on the outside of the pipeline 1, and the extension plate 4 is connected by screws to connect the two protective shells 3. At the same time, elastic parts are used at both ends of the protective shell 3 to make the flexible anti-slip pads 32 adapt to the outer surface of the pipeline 1 and wrap around the outside of the pipeline 1, so that the two ends of the protective shell 3 are fixed on the outside of the pipeline 1 to prevent the protective shell 3 from shifting, and the insulation component between the protective shell 3 and the flexible heat-conductive covering layer 31 is heated to keep the temperature in the cavity constant, and the flexible heat-conductive covering layer 31 contacts the outer surface of the pipeline 1 to achieve insulation of the pipeline 1, thereby achieving the function of constant temperature of the powder material during powder material transportation, effectively avoiding the deterioration of the material.

[0024] Furthermore, the elastic part includes a fixed column 34, a plurality of fixed columns 34 are arranged along the inner wall of the protective shell 3, the fixed column 34 is fixedly connected to the protective shell 3, the fixed column 34 is slidingly sleeved with a fixed cylinder 33, the fixed cylinder 33 is connected to the flexible heat-conductive covering layer 31, and a first spring is connected between the fixed cylinder 33 and the fixed column 34.

[0025] In the above embodiment, when the protective shell 3 is installed on the outside of the pipeline 1, the flexible anti-slip pad 32 contacts the pipeline 1, and due to the connection between the two protective shells 3, the elastic member is subjected to relative force between the pipeline 1 and the flexible anti-slip pad 32 when tightened. Due to the elasticity of the spring, the two ends of the protective shell 3 adapt to the pipeline 1 through the elastic member and are positioned on the pipeline 1, preventing the protective shell 3 from shifting after being installed on the pipeline 1.

[0026] Furthermore, the insulation component includes a reflective film 312 fixedly arranged on the inner wall of the protective shell 3, and a heating film 311 is fixedly arranged on the side of the flexible heat-conductive covering layer 31 opposite to the reflective film 312. The heating film 311 is used to heat the surface of the pipeline 1 to keep the pipeline 1 at a constant temperature.

[0027] In the above embodiment, the heating film 311 is used to heat the surface of the pipeline 1 to keep the pipeline 1 at a constant temperature, and cooperates with the reflective film 312 to reflect the heat emitted by the heating film 311 and retain it in the inner cavity of the protective shell 3, thereby improving the temperature retention effect.

[0028] Furthermore, a plurality of elastic members are installed between the flexible heat-conducting covering layer 31 and the protective shell 3 , one end of the elastic member is connected to the flexible heat-conducting covering layer 31 , and the other end of the elastic member is connected to the inner wall of the protective shell 3 .

[0029] In the above embodiment, the flexible heat-conductive covering layer 31 is attached to the outside of the pipeline 1 by the elastic member, so that the protective shell 3 is adapted to pipelines 1 of different sizes through the heating film 311, thereby improving the adaptability of the device.

[0030] Furthermore, an exhaust port 5 is provided on the surface of the protective shell 3, and the protective shell 3 is connected to the outside through the exhaust port 5. An exhaust component is provided in the inner cavity of the exhaust port 5, and the exhaust component includes a positioning plate 53. The positioning plate 53 is connected to a spring 54 on the side facing the protective shell 3, and a piston 52 is connected to the end of the spring 54. The exhaust cylinder 51 is clamped on the outside of the piston 52, and the exhaust cylinder 51 is fixedly installed in the inner cavity of the exhaust port 5. A plurality of through holes are opened through the surface of the positioning plate 53.

[0031] In the above embodiment, before installation, the space between the protective shell 3 and the flexible thermally conductive covering layer 31 is filled with gas, and then the protective shell 3 is installed on the pipeline 1. The flexible thermally conductive covering layer 31 is squeezed by the surface of the pipeline 1, causing the air pressure between the protective shell 3 and the flexible thermally conductive covering layer 31 to be too high. The exhaust pipe 51 can be used to discharge excess gas, causing the piston 52 to move upward, and then the piston 52 is automatically reset by the spring 54 to re-seal the space between the protective shell 3 and the flexible thermally conductive covering layer 31, so that the flexible thermally conductive covering layer 31 automatically adapts to the pipeline 1 and fits the surface of the pipeline 1, thereby improving the thermal insulation effect of the surface of the pipeline 1.

[0032] In this embodiment, the implementation scenario is specifically as follows: when the device is in use, pulse pneumatic force conveys powder materials through the pipeline 1, and the extension plates 4 are connected by screws so that the two protective shells 3 are installed on the outside of the pipeline 1. At the same time, elastic parts are used at both ends of the protective shell 3 to make the flexible anti-slip pads 32 adapt to the outer surface of the pipeline 1 and wrap around the outside of the pipeline 1, so that the two ends of the protective shell 3 are fixed on the outside of the pipeline 1 to prevent the protective shell 3 from shifting, and the insulation component between the protective shell 3 and the flexible heat-conductive covering layer 31 is heated to make the temperature in the cavity constant, and the flexible heat-conductive covering layer 31 contacts the outer surface of the pipeline 1 to achieve insulation of the pipeline 1, thereby achieving the function of constant temperature of the powder material during powder material transportation, effectively avoiding the deterioration of the material, and the elastic parts are relatively stressed between the pipeline 1 and the protective shell 3, so that the protective shell 3 can adapt to pipelines 1 of different sizes and be installed on the outside of the pipeline 1, thereby improving the adaptability of the device.

[0033] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A pipeline insulation structure for a quantitative pulse pneumatic conveying system, characterized by: The invention comprises a pipeline (1), wherein two protective shells (3) are provided on the outside of the pipeline (1), and the two protective shells (3) are relatively detachably connected and sleeved on the outside of the pipeline (1); a flexible heat-conducting covering layer (31) is provided on the side of the inner cavity of the protective shell (3) facing the pipeline (1); a cavity is formed between the flexible heat-conducting covering layer (31) and the protective shell (3); an insulation component for insulating the pipeline (1) is installed inside the cavity; the flexible heat-conducting covering layer (31) is detachably connected to the surface of the pipeline (1); extension plates (4) are provided on both sides of the protective shell (3), and each two adjacent extension plates (4) are detachably connected by screws; Both ends of the protective shell (3) are provided with positioning components, and the positioning components include flexible anti-skid pads (32). The flexible anti-skid pads (32) are slidably inserted on the sides of the two ends of the protective shell (3) facing the pipeline (1). The flexible anti-skid pads (32) are in contact with the surface of the pipeline (1), and a plurality of elastic parts are connected between the flexible anti-skid pads (32) and the protective shell (3).

2. The pipeline insulation structure of the quantitative pulse pneumatic conveying system according to claim 1 is characterized in that: The elastic member comprises a fixing column (34), a plurality of the fixing columns (34) are arranged along the inner wall of the protective shell (3), the fixing columns (34) are fixedly connected to the protective shell (3), the fixing columns (34) are slidably sleeved with a fixing cylinder (33), the fixing cylinder (33) is connected to the flexible heat-conducting covering layer (31), and a first spring is connected between the fixing cylinder (33) and the fixing column (34).

3. The pipeline insulation structure of the quantitative pulse pneumatic conveying system according to claim 2 is characterized in that: The heat-insulating component comprises a reflective film (312) fixedly arranged on the inner wall of the protective shell (3); a heating film (311) is fixedly arranged on the side of the flexible heat-conductive covering layer (31) opposite to the reflective film (312); the heating film (311) is used to heat the surface of the pipeline (1) to keep the pipeline (1) at a constant temperature.

4. The pipeline insulation structure of the quantitative pulse pneumatic conveying system according to claim 3 is characterized by: A plurality of elastic members are installed between the flexible heat-conducting covering layer (31) and the protective shell (3); one end of the elastic member is connected to the flexible heat-conducting covering layer (31), and the other end of the elastic member is connected to the inner wall of the protective shell (3).

5. The pipeline insulation structure of the quantitative pulse pneumatic conveying system according to claim 4 is characterized in that: The protective shell (3) is provided with an exhaust port (5) on its surface, the protective shell (3) is communicated with the outside world through the exhaust port (5), an exhaust component is provided in the inner cavity of the exhaust port (5), and the exhaust component includes a positioning plate (53), a spring (54) is connected to the side of the positioning plate (53) facing the protective shell (3), the end of the spring (54) is connected to a piston (52), the outside of the piston (52) is clamped with an exhaust cylinder (51), the exhaust cylinder (51) is fixedly installed in the inner cavity of the exhaust port (5), and a plurality of through holes are opened through the surface of the positioning plate (53).