Pipeline inner wall coating thickness detection device

By designing the thickness detection device for the inner wall of the pipeline and using the inductor and the telescopic adjustment mechanism, the existing thickness gauge cannot adapt to the inconsistent thickness of the pipeline wall, achieving comprehensive measurement of the inner wall of the pipeline, and improving detection efficiency and accuracy.

CN223283636UActive Publication Date: 2025-08-29HENAN CHINAI SPECIAL MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202422843121.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-08-29
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

The existing thickness gauge can only measure the ends of the pipe through the induction probe, and cannot measure the deeper inner wall of the pipe, and cannot adapt to changes when the thickness of the inner wall of the pipe is inconsistent, resulting in inaccurate measurement or inability to complete the measurement task, reducing detection efficiency and effect.

Method used

A pipe inner wall coating thickness detection device is designed, using inductors and telescopic adjustment mechanisms, including rotary rods, rope coilers, guide wheels, draw ropes and springs. Through the telescopic adjustment mechanism, the induction probe can adjust the extension length according to needs and adapt to the thickness of the inner wall of different pipes.

Benefits of technology

It realizes that the induction probe can adapt to changes in the thickness of the inner wall of different pipes, avoid detection blind spots, and improve detection efficiency and accuracy.

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Abstract

The utility model discloses a pipeline inner wall coating thickness detection device, and relates to the technical field of pipe wall coating detection and processing. The device comprises an inductor, an inductive probe is arranged on one side of the inductor, a telescopic adjusting mechanism is arranged between the inductor and the inductive probe, a rotating rod in the telescopic adjusting mechanism is fixedly connected with the inductor, a rope winder is arranged in the inductor, a pull rope is wound in the rope winder, a guide wheel is arranged below the inductive probe, and the pull rope is arranged in the guide wheel. The pull rope is fixedly connected with the inductive probe, and the spring is fixedly connected to the bottom of the inductive probe. Through combined use of the rotating rod and the extension rod, the device can be lengthened according to needs, the phenomenon of detection blind areas is avoided, the extension length of the inductive probe can be adjusted according to needs through the rope adjusting mechanism, the device can adapt to most pipelines, the phenomenon that detection cannot be conducted is avoided, and the requirements of users are met.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe wall coating detection and processing, in particular to a device for detecting the thickness of a pipe inner wall coating. Background Art

[0002] The pipeline inner wall coating thickness detection device is an important tool to ensure the quality of pipeline coating, provide adequate protection and optimize cost control. It usually adopts magnetic induction effect, ultrasonic measurement, etc. Among them, the magnetic induction coating thickness gauge is a common type. Its working principle is to use the magnetic induction effect to measure the thickness of the coating through the action of the magnetic field.

[0003] Existing thickness gauges can only measure the ends of pipes through induction probes and cannot measure the deeper inner walls of pipes. Moreover, when the thickness of the inner walls of pipes is inconsistent, they cannot adapt to changes, resulting in inaccurate measurements or failure to complete the measurement task, reducing detection efficiency and affecting detection results. It has limitations.

[0004] The reason for this problem is that the existing induction probe cannot adjust its length, resulting in a blind spot when detecting the inner wall of the pipe. In actual use, the measured thickness of the inner wall of the pipe will be inconsistent. Since the induction probe needs to be against the pipe wall, it cannot measure some narrow pipes and has limitations. Therefore, we propose a pipeline inner wall coating thickness detection device to solve the above problem. Utility Model Content

[0005] In response to the shortcomings of the existing technology, the utility model provides a device for detecting the thickness of the inner wall coating of a pipeline, which solves the problem that the existing thickness gauge can only measure the end of the pipeline through the induction probe and cannot measure the deeper inner wall of the pipeline. When the thickness of the inner wall of the pipeline is inconsistent, it cannot adapt to the changes, resulting in inaccurate measurement or inability to complete the measurement task, reducing the detection efficiency, affecting the detection effect, and having limitations.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A device for detecting the thickness of a coating on the inner wall of a pipeline, comprising a sensor, a sensing probe being provided on one side of the sensor, a telescopic adjustment mechanism being provided between the sensor and the sensing probe, the telescopic adjustment mechanism comprising a rotating rod, a rope reel, a guide wheel, a pull rope, and a spring;

[0007] The rotating rod is fixedly connected to the sensor, the rope reel is arranged inside the sensor, the pull rope is wound inside the rope reel, the guide wheel is arranged below the sensing probe, the pull rope is arranged inside the guide wheel, the pull rope is fixedly connected to the sensing probe, and the spring is fixedly connected to the bottom of the sensing probe.

[0008] Preferably, the interior of the sensor is fixedly connected to a fixing plate, the interior of the rope reel is penetrated by a hexagonal plug rod, and the hexagonal plug rod is movably connected to the interior of the fixing plate.

[0009] Preferably, a fixing hole is provided inside the fixing plate, and the end of the hexagonal plug rod is fixedly connected to a limiting block, and the limiting block is movably engaged in the fixing hole.

[0010] Preferably, the outer surface of the sensing probe is sleeved with a protective shell, the protective shell is fixedly connected to the rotating rod, the interior of the protective shell is fixedly connected to a positioning block, the guide wheel is rotatably connected to the positioning block, and the spring is fixedly connected to the protective shell.

[0011] Preferably, the pull rope includes a first pull rope and a second pull rope;

[0012] The first traction rope is wound inside the rope reel, the second traction rope is arranged inside the guide wheel, and the second traction rope is fixedly connected to the sensing probe.

[0013] Preferably, a clamp is provided at the connection between the first traction rope and the second traction rope, and the clamp includes a fixing seat, a positioning column, a fixing block and a clamping slot;

[0014] The fixing seat is fixedly connected to the end of the first traction rope, the positioning column is fixedly connected to the end of the second traction rope, the fixing block is fixedly connected to the outer surface of the positioning column, the slot is opened inside the fixing seat, and the fixing block is movably connected inside the slot.

[0015] Preferably, an extension rod is provided in the middle of the rotating rod, and the extension rod is threadedly connected to the rotating rod.

[0016] The utility model discloses a device for detecting the thickness of the coating on the inner wall of a pipeline, which has the following beneficial effects: the device can be lengthened as needed through the combined use of a rotating rod and an extension rod to avoid the phenomenon of a detection blind spot; the rope adjustment mechanism enables the induction probe to adjust the extension length as needed, can adapt to most pipelines, will not cause the phenomenon of being unable to detect, and meets the needs of users. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is an internal cross-sectional view of the utility model;

[0020] Figure 3 This is a schematic diagram of the rope reel and hexagonal plug rod of the utility model;

[0021] Figure 4 This is a schematic diagram of the interior of the protective case of the utility model;

[0022] Figure 5 This is a schematic diagram of the card of the utility model.

[0023] In the figure: 1. Sensor; 2. Sensor probe; 3. Telescopic adjustment mechanism; 31. Rotating rod; 32. Rope reel; 33. Guide wheel; 34. Pull rope; 341. First traction rope; 342. Second traction rope; 35. Spring; 36. Hexagonal plug; 37. Fixing plate; 38. Fixing hole; 39. Limit block; 310. Protective shell; 311. Positioning block; 4. Clamp; 41. Fixing seat; 42. Positioning column; 43. Fixing block; 44. Slot; 5. Extension rod. DETAILED DESCRIPTION

[0024] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0025] The embodiments of the present application provide a device for detecting the thickness of the inner wall coating of a pipeline, thereby solving the problem that the existing thickness gauge can only measure the end of the pipeline through the induction probe and cannot measure the deeper inner wall of the pipeline. When the thickness of the inner wall of the pipeline is inconsistent, it cannot adapt to the changes, resulting in inaccurate measurement or failure to complete the measurement task, reducing detection efficiency, affecting detection results, and having limitations.

[0026] In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation methods.

[0027] The embodiment of the utility model discloses a device for detecting the thickness of a coating on the inner wall of a pipeline.

[0028] According to the attached Figure 1-5 As shown, it includes a sensor 1, a sensing probe 2 is provided on one side of the sensor 1, and a telescopic adjustment mechanism 3 is provided between the sensor 1 and the sensing probe 2. The telescopic adjustment mechanism 3 includes a rotating rod 31, a rope winding device 32, a guide wheel 33, a pull rope 34 and a spring 35;

[0029] When the device is in use, the hexagonal rod 36 is pulled outward so that the limit block 39 is against the inner wall of the fixing plate 37, and the hexagonal rod 36 is rotated clockwise, which drives the rope reel 32 to rotate, so that the pull rope 34 is tightened, and the sensing probe 2 is retracted into the interior of the protective shell 310 under the guidance of the guide wheel 33, and the hexagonal rod 36 is pushed into the interior of the fixing hole 38 to complete the fixation, and the sensing probe 2 is extended into the inner wall of the pipe to be measured, and the hexagonal rod 36 is rotated counterclockwise, which drives the rope reel 32 to rotate, so that the pull rope 34 is loosened, and the sensing probe 2 is pushed out of the protective shell 310 under the reaction force of the spring 35 under the guidance of the guide wheel 33, and the hexagonal rod 36 is pushed into the fixing hole 38 to complete the fixation. 8, complete the fixation, now you can inspect the pipe wall, when you need to adjust the length of the rotating rod 31, turn the hexagonal rod 36 counterclockwise to loosen the pull rope 34, unscrew the rotating rod 31, screw on the extension rod 5, and complete the extension of the rotating rod 31. When you need to remove the extension rod 5, also loosen the pull rope 34 and turn the extension rod 5 out from the inside of the rotating rod 31. At this time, since the pull rope 34 passes through the extension rod 5, the extension rod 5 cannot be removed directly. Grab the fixing seat 41 with one hand and grab the positioning column 42 with the other hand and rotate it counterclockwise so that the fixing block 43 slides out from the inside of the card slot 44, releasing the connection between the first traction rope 341 and the second traction rope 342. At this time, you can remove the extension rod 5. The device is easy to operate and meets the needs of users.

[0030] The rotating rod 31 is fixedly connected to the sensor 1, the rope reel 32 is arranged inside the sensor 1, the pull rope 34 is wound inside the rope reel 32, the guide wheel 33 is arranged below the sensing probe 2, the pull rope 34 is arranged inside the guide wheel 33, the pull rope 34 is fixedly connected to the sensing probe 2, and the spring 35 is fixedly connected to the bottom of the sensing probe 2.

[0031] The interior of the sensor 1 is fixedly connected to a fixing plate 37, the interior of the rope reel 32 is penetrated by a hexagonal rod 36, the hexagonal rod 36 is movably engaged with the interior of the fixing plate 37, a fixing hole 38 is opened inside the fixing plate 37, the end of the hexagonal rod 36 is fixedly connected to a limiting block 39, the limiting block 39 is movably engaged with the interior of the fixing hole 38, the outer surface of the sensing probe 2 is sleeved with a protective shell 310, the protective shell 310 is fixedly connected to the rotating rod 31, the interior of the protective shell 310 is fixedly connected with a positioning block 311, the guide wheel 33 is rotatably connected to the positioning block 311, and the spring 35 is fixedly connected to the protective shell 310.

[0032] The pull rope 34 includes a first pull rope 341 and a second pull rope 342; the first pull rope 341 is wound inside the rope reel 32, the second pull rope 342 is arranged inside the guide wheel 33, and the second pull rope 342 is fixedly connected to the sensing probe 2. A clamp 4 is provided at the connection between the first pull rope 341 and the second pull rope 342. The clamp 4 includes a fixing seat 41, a positioning column 42, a fixing block 43 and a clamping slot 44;

[0033] The fixing seat 41 is fixedly connected to the end of the first traction rope 341, the positioning column 42 is fixedly connected to the end of the second traction rope 342, the fixing block 43 is fixedly connected to the outer surface of the positioning column 42, the slot 44 is opened inside the fixing seat 41, the fixing block 43 is movably connected to the inside of the slot 44, an extension rod 5 is provided in the middle of the rotating rod 31, the extension rod 5 is threadedly connected to the rotating rod 31, and the slot 44 inside the fixing seat 41 gradually decreases in width from the outside to the inside, resulting in the fixing block 43 being stuck in the slot 44. The resistance from the side wall gradually increases until the fixing block 42 slides to the bottom of the slot 44 and is completely clamped by the slot 44, completing the fixation of the positioning column 42 and ensuring the stable connection between the first traction rope 341 and the second traction rope 342.

[0034] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A device for detecting the thickness of a coating on the inner wall of a pipeline, comprising a sensor (1), wherein a sensing probe (2) is provided on one side of the sensor (1), and wherein: A telescopic adjustment mechanism (3) is provided between the sensor (1) and the sensing probe (2), and the telescopic adjustment mechanism (3) comprises a rotating rod (31), a rope reel (32), a guide wheel (33), a pull rope (34) and a spring (35); The rotating rod (31) is fixedly connected to the sensor (1), the rope reel (32) is arranged inside the sensor (1), the pull rope (34) is wound inside the rope reel (32), the guide wheel (33) is arranged below the sensing probe (2), the pull rope (34) is arranged inside the guide wheel (33), the pull rope (34) is fixedly connected to the sensing probe (2), and the spring (35) is fixedly connected to the bottom of the sensing probe (2).

2. A device for detecting the thickness of a pipe inner wall coating according to claim 1, characterized in that: The interior of the sensor (1) is fixedly connected to a fixing plate (37), the interior of the rope reel (32) is penetrated by a hexagonal plug rod (36), and the hexagonal plug rod (36) is movably clamped in the interior of the fixing plate (37).

3. The device for detecting the thickness of the inner wall coating of a pipeline according to claim 2, characterized in that: A fixing hole (38) is provided inside the fixing plate (37), and the end of the hexagonal insert rod (36) is fixedly connected to a limiting block (39), and the limiting block (39) is movably engaged with the inside of the fixing hole (38).

4. The device for detecting the thickness of the inner wall coating of a pipeline according to claim 1, characterized in that: The outer surface of the sensing probe (2) is sleeved with a protective shell (310), the protective shell (310) is fixedly connected to the rotating rod (31), the interior of the protective shell (310) is fixedly connected to a positioning block (311), the guide wheel (33) is rotatably connected to the positioning block (311), and the spring (35) is fixedly connected to the protective shell (310).

5. The device for detecting the thickness of the inner wall coating of a pipeline according to claim 1, characterized in that: The pull rope (34) includes a first pull rope (341) and a second pull rope (342); The first traction rope (341) is wound inside the rope reel (32), the second traction rope (342) is arranged inside the guide wheel (33), and the second traction rope (342) is fixedly connected to the sensing probe (2).

6. The device for detecting the thickness of the inner wall coating of a pipeline according to claim 5, characterized in that: A clamping member (4) is provided at the connection between the first traction rope (341) and the second traction rope (342), and the clamping member (4) comprises a fixing seat (41), a positioning column (42), a fixing block (43) and a clamping slot (44); The fixing seat (41) is fixedly connected to the end of the first traction rope (341), the positioning column (42) is fixedly connected to the end of the second traction rope (342), the fixing block (43) is fixedly connected to the outer surface of the positioning column (42), the slot (44) is opened inside the fixing seat (41), and the fixing block (43) is movably connected inside the slot (44).

7. The device for detecting the thickness of a pipe inner wall coating according to claim 1, characterized in that: An extension rod (5) is provided in the middle of the rotating rod (31), and the extension rod (5) is threadedly connected to the rotating rod (31).