Fatigue detection device for spring production

Through the cooperation of lifting components, moving components and guiding components, safe detection of spring fatigue is achieved, safety hazards popping up during spring detection are solved, and safety and convenience of detection are improved.

CN223283848UActive Publication Date: 2025-08-29JIANGSU DAIDO SPRING CO LTD
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Patent Information

Application Number
CN202422558923.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-08-29
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

The existing spring fatigue detection device can easily cause the spring to pop out during the detection process, which poses safety hazards.

Method used

The lifting assembly, moving assembly, driving assembly and guiding assembly are used in combination, and the spring is periodically squeezed through the fixed column, cylinder and extrusion cylinder to avoid the spring being ejected, and safe loading and unloading is achieved through the coordination of the moving assembly and lifting assembly.

Benefits of technology

A safe spring fatigue detection is achieved, the spring is ejected, and the safety and convenience of detection is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fatigue detection device for spring production, which comprises a base, the top of the base is fixedly provided with a placement table, the top of the placement table is fixedly provided with a fixed column, the base is internally provided with a lifting assembly, the top of the base is provided with a cylinder through the lifting assembly, and the top of the base is provided with a moving assembly. The top of the base is provided with a moving frame through a moving assembly, the rear side of the moving frame is provided with a driving assembly, the front side of the moving frame is provided with a movable plate through the driving assembly, the rear side of the movable plate is provided with a guide assembly, the guide assembly is connected with the moving frame, and the bottom of the movable plate is fixedly provided with an extrusion cylinder. According to the spring fatigue detection device, a spring can be blocked through the fixing column, the cylinder and the extrusion cylinder, so that the phenomenon that the spring flies can be avoided, fatigue detection on the spring is safer, no blocking object exists above and outside the spring, and the spring can be more conveniently fed or discharged.
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Description

Technical Field

[0001] The utility model relates to the technical field of spring production, in particular to a fatigue detection device for spring production. Background Art

[0002] A spring is a mechanical part that uses elasticity to work. Parts made of elastic material deform under external forces and return to their original shape when the force is removed. These parts, also called "springs," are generally made of spring steel. There are many different types of springs, and by shape, they mainly include coil springs, scroll springs, leaf springs, and special-shaped springs. During the production and processing of springs, fatigue testing is required to verify their quality.

[0003] Existing spring fatigue detection devices generally have a simple structure. When performing fatigue detection on a spring, the spring is directly placed in the groove between the upper and lower plates, and then the spring is squeezed multiple times. During the squeezing process, the spring may pop out. In severe cases, the spring may injure the staff. Therefore, the utility model provides a fatigue detection device for spring production. Utility Model Content

[0004] In view of the deficiencies in the prior art, the present invention provides a fatigue detection device for spring production, which is used to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A fatigue detection device for spring production includes a base, a placing table fixedly installed on the top of the base, a fixed column fixedly installed on the top of the placing table, a lifting assembly is arranged inside the base, a cylinder is arranged on the top of the base through the lifting assembly, a moving assembly is arranged on the top of the base, a moving frame is arranged on the top of the base through the moving assembly, a driving assembly is arranged on the rear side of the moving frame, a movable plate is arranged on the front side of the moving frame through the driving assembly, a guide assembly is arranged on the rear side of the movable plate, and the guide assembly is connected to the movable frame, and an extrusion cylinder is fixedly installed on the bottom of the movable plate.

[0007] Preferably, the lifting assembly includes an electric push rod arranged inside the base, a movable plate is fixedly mounted on the output end of the electric push rod, a mounting plate is fixedly mounted on the top of the movable plate, and the mounting plate is fixedly connected to the cylinder.

[0008] Preferably, the moving assembly includes a linear motor arranged on the top of the base, a moving seat is provided on the linear motor, the moving seat is fixedly connected to the moving frame, and a baffle is fixedly installed on the top of the linear motor.

[0009] Preferably, the driving assembly includes a driving motor arranged on the rear side of the mobile frame, the output end of the driving motor extends through the mobile frame to the front side of the mobile frame and is fixedly installed with a rotating shaft, a turntable is fixedly installed at the front end of the rotating shaft, a mounting column is fixedly installed on the front side of the turntable, a movable frame is slidably connected to the surface of the mounting column, and the movable frame is fixedly connected to the movable plate.

[0010] Preferably, the guide assembly includes a slider arranged on the rear side of the movable plate, the surface of the slider is slidably connected to a slide rail, and the slide rail is fixedly connected to the movable frame.

[0011] Preferably, a supporting leg is fixedly mounted on the bottom of the base, and the number of the supporting legs is multiple.

[0012] Preferably, the slider has a T-shaped structure and is made of metal.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. The fatigue detection device for spring production is to put the spring on the fixed column, then make the bottom end of the spring contact with the placement table, move the cylinder upward to a suitable height through the lifting assembly, and move the extrusion cylinder forward to a suitable position through the moving assembly. The driving assembly and the guide assembly are used together to make the extrusion cylinder move up and down periodically, thereby periodically squeezing the spring to detect the fatigue of the spring. The fixed column, cylinder, and extrusion cylinder can block the spring to prevent the spring from bouncing, making the fatigue detection of the spring safer.

[0015] 2. The fatigue detection device for spring production moves the extrusion cylinder backward to a suitable position through the moving component, and moves the cylinder downward to a suitable height through the lifting component, so that there are no obstructions above and outside the spring, and the spring can be better grasped, making it more convenient to load or unload the spring. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional stereogram of the present utility model;

[0017] Figure 2 This is a front cross-sectional view of the structure of the utility model;

[0018] Figure 3 This is a left sectional view of the structure of the utility model;

[0019] Figure 4 This is a disassembled diagram of the drive assembly structure of the utility model;

[0020] Figure 5 This is a disassembled diagram of the guide component structure of the utility model.

[0021] In the figure: 1. Base; 2. Placement table; 3. Fixed column; 4. Electric push rod; 5. Moving plate; 6. Mounting plate; 7. Cylinder; 8. Linear motor; 9. Moving seat; 10. Baffle; 11. Moving frame; 12. Driving motor; 13. Rotating shaft; 14. Turntable; 15. Mounting column; 16. Movable frame; 17. Movable plate; 18. Slider; 19. Slide rail; 20. Extrusion cylinder; 21. Support leg. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Reference Figure 1-5A fatigue detection device for spring production includes a base 1, a placement table 2 is fixedly installed on the top of the base 1, a fixed column 3 is fixedly installed on the top of the placement table 2, a lifting component is provided inside the base 1, a cylinder 7 is provided on the top of the base 1 through the lifting component, a moving component is provided on the top of the base 1, a moving frame 11 is provided on the top of the base 1 through the moving component, a driving component is provided on the rear side of the moving frame 11, a movable plate 17 is provided on the front side of the moving frame 11 through the driving component, a guide component is provided on the rear side of the movable plate 17, and the guide component is connected to the moving frame 11. The bottom of the movable plate 17 is fixedly installed with an extrusion cylinder 20, and the driving assembly includes a driving motor 12 arranged on the rear side of the movable frame 11. The output end of the driving motor 12 extends through the movable frame 11 to the front side of the movable frame 11 and is fixedly installed with a rotating shaft 13. The front end of the rotating shaft 13 is fixedly installed with a turntable 14, and the front side of the turntable 14 is fixedly installed with a mounting column 15. The surface of the mounting column 15 is slidably connected with a movable frame 16. The movable frame 16 is fixedly connected to the movable plate 17 to provide driving force for the up and down movement of the movable plate 17. The guide assembly includes a slider arranged on the rear side of the movable plate 17 18. The slider 18 is a T-shaped structure. The slider 18 is made of metal. The surface of the slider 18 is slidably connected to a slide rail 19. The slide rail 19 is fixedly connected to the movable frame 11 to facilitate the up and down movement of the movable plate 17. By cooperating with the driving component and the guide component, the movable plate 17 can be periodically moved up and down, so that the extrusion cylinder 20 can periodically squeeze the spring. A support leg 21 is fixedly installed at the bottom of the base 1. The number of support legs 21 is multiple. The fatigue detection device for spring production is to put the spring on the fixed column 3, and then make the bottom end of the spring contact with the placement table 2. The lifting component is used to move the cylinder 7 upward to a suitable height, and the moving component is used to move the extrusion cylinder 20 forward to a suitable position. By cooperating with the driving component and the guide component, the extrusion cylinder 20 is periodically moved up and down, thereby periodically squeezing the spring, thereby detecting the fatigue of the spring. The fixed column 3, the cylinder 7, and the extrusion cylinder 20 can block the spring, thereby preventing the spring from bouncing, thereby making the fatigue detection of the spring safer.

[0024] Specifically, the lifting assembly includes an electric push rod 4 arranged inside the base 1, a movable plate 5 is fixedly installed on the output end of the electric push rod 4, a mounting plate 6 is fixedly installed on the top of the movable plate 5, and the mounting plate 6 is fixedly connected to the cylinder 7, which is convenient for adjusting the height of the cylinder 7. When it is raised, it is convenient to block the spring to prevent the spring from bouncing away. When it is lowered, it is convenient to grab the spring, thereby facilitating the unloading of the spring.

[0025] Specifically, the moving component includes a linear motor 8 arranged on the top of the base 1, a moving seat 9 is provided on the linear motor 8, the moving seat 9 is fixedly connected to the moving frame 11, and a baffle 10 is fixedly installed on the top of the linear motor 8 to provide driving force for the forward and backward movement of the moving frame 11, thereby facilitating the adjustment of the forward and backward position of the moving frame 11.

[0026] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device that performs control such as a computer.

[0027] When in use: put the spring on the fixed column 3, then make the bottom end of the spring contact with the placement table 2, then start the electric push rod 4, make the movable plate 5 move upward, make the mounting plate 6 move upward, drive the cylinder 7 to move upward to a suitable height, make the linear motor 8, make the movable seat 9 move forward, drive the movable frame 11 to move forward, and can drive the extrusion cylinder 20 to move forward until the movable seat 9 contacts the baffle 10, then start the drive motor 12, make the rotating shaft 13 rotate, make the turntable 14 rotate, make the mounting column 15 rotate with the turntable 14, so that the mounting column 15 is in the movable frame 16 moves relatively left and right inside, so that the movable plate 17 and the slider 18 move up and down periodically along the slide rail 19, driving the extrusion cylinder 20 to move up and down periodically, thereby periodically squeezing the spring, so as to detect the fatigue of the spring. When the spring needs to be taken out, the linear motor 8 is started to move the movable seat 9 backward, driving the movable frame 11 to move backward, which can drive the extrusion cylinder 20 to move backward to a suitable position, and then the electric push rod 4 is started to move the movable plate 5 downward, so that the mounting plate 6 and the cylinder 7 move downward to a suitable height, and then the spring can be taken out from the fixed column 3.

[0028] To sum up, the fatigue detection device for spring production puts the spring on the fixed column 3, and then makes the bottom end of the spring contact with the placement table 2, and moves the cylinder 7 upward to a suitable height through the lifting component, and moves the extrusion cylinder 20 forward to a suitable position through the moving component. Through the coordinated use of the driving component and the guide component, the extrusion cylinder 20 moves up and down periodically, thereby periodically squeezing the spring to detect the fatigue of the spring. The spring can be blocked by the fixed column 3, the cylinder 7, and the extrusion cylinder 20, thereby avoiding the spring from bouncing off, making the fatigue detection of the spring safer and solving the problems raised in the above background technology.

[0029] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fatigue detection device for spring production, comprising a base (1), characterized in that: A placing platform (2) is fixedly installed on the top of the base (1), a fixing column (3) is fixedly installed on the top of the placing platform (2), a lifting assembly is arranged inside the base (1), a cylinder (7) is arranged on the top of the base (1) through the lifting assembly, a moving assembly is arranged on the top of the base (1), a moving frame (11) is arranged on the top of the base (1) through the moving assembly, a driving assembly is arranged on the rear side of the moving frame (11), a movable plate (17) is arranged on the front side of the moving frame (11) through the driving assembly, a guide assembly is arranged on the rear side of the movable plate (17), and the guide assembly is connected to the movable frame (11), and an extrusion cylinder (20) is fixedly installed on the bottom of the movable plate (17).

2. A fatigue detection device for spring production according to claim 1, characterized in that: The lifting assembly comprises an electric push rod (4) arranged inside the base (1); a movable plate (5) is fixedly mounted on the output end of the electric push rod (4); a mounting plate (6) is fixedly mounted on the top of the movable plate (5); and the mounting plate (6) is fixedly connected to the cylinder (7).

3. A fatigue detection device for spring production according to claim 1, characterized in that: The moving assembly comprises a linear motor (8) arranged on the top of a base (1); a moving seat (9) is provided on the linear motor (8); the moving seat (9) is fixedly connected to a moving frame (11); and a baffle (10) is fixedly installed on the top of the linear motor (8).

4. A fatigue detection device for spring production according to claim 1, characterized in that: The driving assembly comprises a driving motor (12) arranged at the rear side of the mobile frame (11); an output end of the driving motor (12) passes through the mobile frame (11) and extends to the front side of the mobile frame (11) and is fixedly mounted with a rotating shaft (13); a rotating disk (14) is fixedly mounted at the front end of the rotating shaft (13); a mounting column (15) is fixedly mounted at the front side of the rotating disk (14); a movable frame (16) is slidably connected to the surface of the mounting column (15); and the movable frame (16) is fixedly connected to a movable plate (17).

5. A fatigue detection device for spring production according to claim 1, characterized in that: The guide assembly includes a slider (18) arranged on the rear side of the movable plate (17); a slide rail (19) is slidably connected to the surface of the slider (18); and the slide rail (19) is fixedly connected to the movable frame (11).

6. A fatigue detection device for spring production according to claim 1, characterized in that: A supporting leg (21) is fixedly mounted on the bottom of the base (1), and the supporting legs (21) are multiple in number.

7. A fatigue detection device for spring production according to claim 5, characterized in that: The slider (18) has a T-shaped structure and is made of metal.