Environment management system of inversion all-in-one machine

By installing temperature and humidity, dew point and smoke sensors in the inverter integrated machine and configuring a dehumidifier and heater, the problem of untimely condensation and heat dissipation is solved, and the precise environmental control of the inverter integrated machine and the safe operation of the equipment is achieved.

CN223284165UActive Publication Date: 2025-08-29SHANDONG ELECTRICAL ENG& EQUIP GRP INTELLIGENT ELECTRIC CO LTD
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Patent Information

Application Number
CN202421984374.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-08-29
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

The existing inverter booster machine lacks simultaneous monitoring of condensation and temperature, and cannot eliminate hidden dangers of condensation in time, resulting in insulation defects and flashover creepage and other power accidents in the equipment, and the heat dissipation does not promptly accelerate the aging of internal components, which poses a fire risk.

Method used

Temperature and humidity sensors, dew point sensors and smoke sensors are installed in each compartment of the inverter, and dehumidifiers, axial flow fans and heaters are configured to work together through the controller to monitor and adjust environmental parameters in real time, and combine them with remote monitoring terminals to achieve precise environmental control.

Benefits of technology

Real-time monitoring and prevention of condensation is achieved, the operational reliability and efficiency of the equipment is improved, the service life of the equipment is extended, and energy consumption is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an environment management system of an inversion all-in-one machine, which belongs to the technical field of equipment management and comprises a controller, a temperature and humidity sensor, a dew point sensor, a smoke sensor, a dehumidifier, an axial flow fan, a heater and a power supply for supplying power to the whole system. A temperature and humidity sensor, a dew point sensor and a smoke sensor are installed in each compartment in the inversion all-in-one machine, the temperature and humidity sensors, the dew point sensors and the smoke sensors are all connected to the input end of the controller, and the dehumidifier, the axial flow fan and the heater are all connected to the output end of the controller; through real-time monitoring of various sensors, the system can take corresponding measures before overtemperature, fire disasters or dew formation risks occur, such as starting a dehumidifier and adjusting operation of an axial flow fan, so that the phenomena are effectively prevented, and normal operation of equipment is ensured.
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Description

Technical Field

[0001] The utility model belongs to the technical field of equipment management, and in particular relates to an environmental management system for an all-in-one inverter. Background Art

[0002] The all-in-one inverter-boost unit primarily utilizes a bidirectional inverter. Depending on the load, it steps down the high-voltage AC power from the grid and converts it to DC power for input into the battery compartment. Alternatively, it converts the DC power generated by the battery into AC power and boosts it for integration into the grid. It organically combines the functions of a transformer, energy storage system, and low-voltage power distribution system, resulting in a highly integrated, compact, and easy-to-install complete power distribution unit.

[0003] To accurately monitor the operating environment of the equipment within each compartment of an inverter-boost system, most existing inverter-boost systems are equipped with environmental monitoring systems. However, most systems only monitor the temperature and humidity of each compartment separately. However, since some inverter-boost systems operate in relatively high humidity environments with large temperature swings between day and night, these operating environments are extremely harsh and prone to condensation or icing. This can cause insulation defects and electrical hazards such as flashover and creepage in components, busbar cables, and other electrical equipment within the inverter-boost system. Furthermore, inverter-boost systems typically operate at full load during daytime hours when grid load is low, charging batteries for peak discharge. During full-load operation, inadequate heat dissipation can accelerate the aging of internal components and even cause fires, endangering equipment and personnel. Existing environmental monitoring systems for inverter-boost systems lack the ability to simultaneously monitor condensation on electrical equipment and the temperature of each compartment, nor do they have the ability to remove condensation, making it impossible to promptly eliminate condensation hazards, which in turn affects the normal operation of the inverter. Summary of the Invention

[0004] The purpose of this utility model is to provide an environmental management system for an all-in-one inverter to solve the problems in the prior art.

[0005] In order to achieve the above purpose, the present invention provides the following technical solutions:

[0006] An environmental management system for an all-in-one inverter includes a controller, a temperature and humidity sensor, a dew point sensor, a smoke sensor, a dehumidifier, an axial flow fan, a heater, and a power supply for the entire system. Each compartment in the all-in-one inverter is equipped with a temperature and humidity sensor, a dew point sensor, and a smoke sensor. The temperature and humidity sensor is mounted on a side wall of the compartment, the dew point sensor is mounted on the top of the compartment, and the smoke sensor is mounted on a ventilation louver provided on the compartment. The dehumidifier is mounted on the side wall of the compartment, and a water pipe is disposed at the bottom of the dehumidifier. The end of the water pipe, remote from the dehumidifier, is connected to a drain port provided on the housing of the all-in-one inverter. The axial flow fan is mounted on the side wall of the compartment and on the top of a low-voltage communication power cabinet provided in the all-in-one inverter. The heater is mounted on the side wall of the compartment.

[0007] The temperature and humidity sensor, dew point sensor and smoke sensor are all connected to the input end of the controller, and the dehumidifier, axial flow fan and heater are all connected to the output end of the controller.

[0008] A further improvement of the technical solution is that it also includes an amplifying circuit and an analog-to-digital conversion circuit, and the temperature and humidity sensor, the dew point sensor and the smoke sensor are all connected to the controller through the amplifying circuit and the analog-to-digital conversion circuit in sequence.

[0009] A further improvement of the technical solution is that the amplifier circuit includes a resistor R1, a resistor R2, a resistor R3, a capacitor C1, a capacitor C2, a resistor R4, an amplifier U1, a capacitor C3, a resistor R5, a resistor R6, a resistor R7 and an amplifier U2;

[0010] The temperature and humidity sensor, dew point sensor and smoke sensor are all connected to the first end of resistor R1, the second end of resistor R1 is connected to the first end of resistor R2, the first end of resistor R3, the first end of capacitor C1 and the first end of capacitor C2, the second end of resistor R3 is grounded, the second end of capacitor C1 is connected to the inverting input of amplifier U1 and the first end of resistor R4, the second end of resistor R4 is connected to the second end of capacitor C2, the non-inverting input of amplifier U1 is grounded through capacitor C3, resistor R5 and resistor R6 in parallel, the output of amplifier U1 is connected to the inverting input of amplifier U2 through resistor R7, the output of amplifier U1 is also connected to the second end of resistor R4, the non-inverting input of amplifier U2 is connected to the non-inverting input of amplifier U1, and the output of amplifier U2 is connected to the analog-to-digital conversion circuit.

[0011] A further improvement of the present technical solution is that the analog-to-digital conversion circuit includes an analog-to-digital conversion chip U3, the analog signal input pin of the analog-to-digital conversion chip U3 is connected to the output end of the amplifier U2, and the digital signal output pin of the analog-to-digital conversion chip U3 is connected to the controller.

[0012] A further improvement of this technical solution is that the analog-to-digital conversion chip U3 adopts an analog-to-digital conversion chip of model ADC0832.

[0013] A further improvement of the technical solution is that it further comprises a remote monitoring terminal and an RS485 communication module, and the controller is connected to the remote monitoring terminal via the RS485 communication module.

[0014] The beneficial effect of the present invention is that, in the environmental management system of the inverter-integrated machine, configuring components such as a dew point sensor will bring a series of beneficial effects, which not only solve the technical problems mentioned above, but also significantly improve the performance and reliability of the system.

[0015] First, installing a dew point sensor allows for real-time monitoring of the dew point temperature within the compartment, accurately determining whether condensation risk exists. Condensation is highly detrimental to electrical equipment, as it can cause water droplets to form inside the equipment, leading to electrical faults such as short circuits and corrosion. Real-time monitoring by the dew point sensor allows the system to take appropriate measures before condensation risk occurs, such as activating the dehumidifier and adjusting the operation of the axial flow fan, effectively preventing condensation and ensuring normal equipment operation.

[0016] Secondly, the dew point sensor can work in conjunction with other sensors (such as temperature and humidity sensors and smoke sensors) to form a more comprehensive and accurate environmental monitoring network. The system can comprehensively judge the environmental conditions within the compartment based on the data from each sensor and adjust the control strategy accordingly to achieve more precise environmental control. This not only improves system efficiency, but also reduces energy consumption and extends the life of the equipment.

[0017] In addition, the utility model has a reliable design principle, a simple structure and a very broad application prospect.

[0018] It can be seen that compared with the prior art, the present invention has outstanding substantial features and significant progress, and the beneficial effects of its implementation are also obvious. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is the schematic diagram of the environmental management system.

[0020] Figure 2 This is the schematic diagram of the amplifier circuit.

[0021] 110 is a controller, 120 is a temperature and humidity sensor, 130 is a dew point sensor, 140 is a smoke sensor, 150 is a dehumidifier, 160 is an axial flow fan, 170 is a heater, and 180 is an RS485 communication module. DETAILED DESCRIPTION

[0022] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the following will be combined with the drawings of the embodiments of the present invention to clearly and completely describe the technical solutions of the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0024] like Figure 1 As shown, the utility model provides an environmental management system for an inverter-integrated machine, including a controller, a temperature and humidity sensor, a dew point sensor, a smoke sensor, a dehumidifier, an axial fan, a heater and a power supply for the entire system. A temperature and humidity sensor, a dew point sensor and a smoke sensor are installed in each compartment of the inverter-integrated machine. The temperature and humidity sensor is installed on a side wall of the compartment, the dew point sensor is installed on the top of the compartment, the smoke sensor is installed on the ventilation shutters configured on the compartment, the dehumidifier is installed on the side wall of the compartment, and the bottom of the dehumidifier is configured There is a water pipe, the end of the water pipe away from the dehumidifier is connected to the drain outlet set on the inverter casing, the axial fan is installed on the side wall of the compartment and on the top of the low-voltage communication power cabinet configured in the inverter, and the heater is installed on the side wall of the compartment; the temperature and humidity sensor, dew point sensor and smoke sensor are each provided with 3 lines, and accordingly, the dehumidifier, axial fan and heater are also provided with 3 lines, the temperature and humidity sensor, dew point sensor and smoke sensor are all connected to the input end of the controller, and the dehumidifier, axial fan and heater are all connected to the output end of the controller.

[0025] In addition, the environmental management system also includes an amplifying circuit and an analog-to-digital conversion circuit. The temperature and humidity sensor, dew point sensor and smoke sensor are all connected to the controller through the amplifying circuit and the analog-to-digital conversion circuit in sequence.

[0026] like Figure 2As shown, the amplifier circuit includes a resistor R1, a resistor R2, a resistor R3, a capacitor C1, a capacitor C2, a resistor R4, an amplifier U1, a capacitor C3, a resistor R5, a resistor R6, a resistor R7 and an amplifier U2; the temperature and humidity sensor, the dew point sensor and the smoke sensor are all connected to the first end of the resistor R1, the second end of the resistor R1 is connected to the first end of the resistor R2, the first end of the resistor R3, the first end of the capacitor C1 and the first end of the capacitor C2, the second end of the resistor R3 is grounded, the second end of the capacitor C1 is connected to the inverting input terminal of the amplifier U1 and the first end of the resistor R4, the second end of the resistor R4 is connected to the second end of the capacitor C2, the non-inverting input terminal of the amplifier U1 is grounded through the parallel capacitor C3, the resistor R5 and the resistor R6, the output terminal of the amplifier U1 is connected to the inverting input terminal of the amplifier U2 through the resistor R7, the output terminal of the amplifier U1 is also connected to the second end of the resistor R4, the non-inverting input terminal of the amplifier U2 is connected to the non-inverting input terminal of the amplifier U1, and the output terminal of the amplifier U2 is connected to the analog-to-digital conversion circuit.

[0027] In addition, the analog-to-digital conversion circuit includes an analog-to-digital conversion chip U3. The analog signal input pin of the analog-to-digital conversion chip U3 is connected to the output of the amplifier U2, and the digital signal output pin of the analog-to-digital conversion chip U3 is connected to the controller. The analog-to-digital conversion chip U3 adopts the model ADC0832.

[0028] Finally, the environmental management system also includes a remote monitoring terminal and an RS485 communication module, and the controller is connected to the remote monitoring terminal via the RS485 communication module.

[0029] The above disclosure is only a preferred embodiment of the present invention, but the present invention is not limited thereto. Any non-creative changes that can be thought of by technicians in this field, as well as several improvements and modifications made without departing from the principles of the present invention, should fall within the scope of protection of the present invention.

Claims

1. An environmental management system for an all-in-one inverter, characterized in that: It includes a controller, a temperature and humidity sensor, a dew point sensor, a smoke sensor, a dehumidifier, an axial flow fan, a heater, and a power supply for the entire system. A temperature and humidity sensor, a dew point sensor, and a smoke sensor are installed in each compartment of the inverter. The temperature and humidity sensor is installed on a side wall of the compartment, the dew point sensor is installed on the top of the compartment, and the smoke sensor is installed on the ventilation shutters configured on the compartment. The dehumidifier is installed on the side wall of the compartment, and a water pipe is configured at the bottom of the dehumidifier. The end of the water pipe away from the dehumidifier is connected to the drain port provided on the inverter housing. The axial flow fan is installed on the side wall of the compartment and on the top of the low-voltage communication power cabinet configured in the inverter. The heater is installed on the side wall of the compartment; The temperature and humidity sensor, dew point sensor and smoke sensor are all connected to the input end of the controller, and the dehumidifier, axial flow fan and heater are all connected to the output end of the controller.

2. The environmental management system of the inverter-integrated machine according to claim 1, characterized in that: It also includes an amplifying circuit and an analog-to-digital conversion circuit. The temperature and humidity sensor, the dew point sensor and the smoke sensor are all connected to the controller through the amplifying circuit and the analog-to-digital conversion circuit in sequence.

3. The environmental management system of the inverter-integrated machine according to claim 2, characterized in that: The amplifier circuit includes a resistor R1, a resistor R2, a resistor R3, a capacitor C1, a capacitor C2, a resistor R4, an amplifier U1, a capacitor C3, a resistor R5, a resistor R6, a resistor R7 and an amplifier U2; The temperature and humidity sensor, dew point sensor and smoke sensor are all connected to the first end of resistor R1, the second end of resistor R1 is connected to the first end of resistor R2, the first end of resistor R3, the first end of capacitor C1 and the first end of capacitor C2, the second end of resistor R3 is grounded, the second end of capacitor C1 is connected to the inverting input of amplifier U1 and the first end of resistor R4, the second end of resistor R4 is connected to the second end of capacitor C2, the non-inverting input of amplifier U1 is grounded through capacitor C3, resistor R5 and resistor R6 in parallel, the output of amplifier U1 is connected to the inverting input of amplifier U2 through resistor R7, the output of amplifier U1 is also connected to the second end of resistor R4, the non-inverting input of amplifier U2 is connected to the non-inverting input of amplifier U1, and the output of amplifier U2 is connected to the analog-to-digital conversion circuit.

4. The environmental management system for the inverter-integrated machine according to claim 3, characterized in that: The analog-to-digital conversion circuit includes an analog-to-digital conversion chip U3 , an analog signal input pin of the analog-to-digital conversion chip U3 is connected to the output end of the amplifier U2 , and a digital signal output pin of the analog-to-digital conversion chip U3 is connected to the controller.

5. The environmental management system for the inverter-integrated machine according to claim 4, characterized in that: The analog-to-digital conversion chip U3 uses an analog-to-digital conversion chip model ADC0832.

6. The environmental management system for an all-in-one inverter according to claim 1, characterized in that: It also includes a remote monitoring terminal and an RS485 communication module, and the controller is connected to the remote monitoring terminal via the RS485 communication module.